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25 

SMT-BD1/m 

Chapter 6 - Commissioning

 

When starting, VDSetup is testing the communication between the drive and the PC ports COM1 to COM3. If no 
communication can be settled, a warning message is displayed and 

VDSetup

 is running in off-line mode. 

 
For more information in case of communication problems with the drive, see 

Visual Drive Setup Manual

, 

Chapter 2: Installation of the software

. 

 

 

3 - PUTTING INTO OPERATION 

 

See Chapter 4: Connections, section 3

: First powering of the drive. 

 
Recall: ENABLE and RUN signals must be disabled. 
 

CAUTION 

When turning the off drive, wait at least 5 seconds before turning power on again. 
 
 

4 - DRIVE COMMISSIONING AND ADJUSTMENT 

 
Main screen of the PC software tool when the communication via the serial link is settled 
 
 
 

 

 
 
 

Summary of Contents for SMT-BD1/m

Page 1: ...SMT BD1 m 1 SMT BD1 m gb INFRANOR SMT BD1 m Positioner...

Page 2: ...2 SMT BD1 m SMT BD1 m...

Page 3: ...ore handling the amplifiers a residual voltage of several hundreds of volts may remain during a few minutes INFRANOR drives are conceived to be best protected against electrostatic discharges However...

Page 4: ...4 SMT BD1 m SMT BD1 m...

Page 5: ...D 9 PINS MALE 15 7 X5 RS 232 CONNECTOR SUB D 9 PINS MALE 16 8 X3 TEST CONNECTOR 16 9 SPECIFICATIONS OF THE LOGIC INPUTS OUTPUTS 16 9 1 DEDICATED LOGIC INPUTS FC FC INDEX RUN AND ENABLE 16 9 2 LOGIC I...

Page 6: ...C OSCILLATIONS OR ROTATION AT MAXIMUM SPEED 40 3 4 DISCONTINUOUS MOTOR ROTATION WITH ZERO TORQUE POSITIONS 40 3 5 LOUD CRACKLING NOISE IN THE MOTOR AT STANDSTILL 40 3 6 LOUD NOISE IN THE MOTOR AT STAN...

Page 7: ...the START signal or for a command via the serial link for starting the programme 3 COMPLIANCE WITH THE STANDARDS Series SMT BD1 m positioners with 220 VAC supply and operating in the BF rack equipped...

Page 8: ...60r 240 61 12 26 30 SMT BD1 m 220 70 240 70 25 30 35 SMT BD1 m 220 100 240 100 25 30 35 Output current ratings in pulse current mode I2 t protection in limiting mode DRIVE TYPE Urated Vrms Imax Arms...

Page 9: ...Urated Vrms Imax Arms Max authorized rated current Arms of the drive 1 s No fan Fan 2 SMT BD1 m 400 15 400 15 5 5 7 5 SMT BD1 m 400 30 400 30 8 15 SMT BD1 m 400 45 400 48 10 19 SMT BD1 m 400 60 400 6...

Page 10: ...l 2 arc minutes 1 4 point Note The total position accuracy must take into account the accuracy of the resolver used Analog outputs test connector Speed input command CV 10 V for max speed Speed monito...

Page 11: ...ent ratings C Ampli z z Power supply undervoltage Undervoltage z z Motor overtemperature C Motor z z z Drive parameter memory error NovRAM z z z Automatic procedure of the drive blinking display proce...

Page 12: ...tions 2 3 FUSE PROTECTION OF THE SMT BD1 M DRIVE VERSION 400 VAC F2 Control of the average DC current of the logic board supply DRIVE TYPE F2 LOGIC SMT BD1 m 400 15 1 A SMT BD1 m 400 30 1 A SMT BD1 m...

Page 13: ...tors For the 400 VAC drive version see manual BF 400 RACK For the 220 VAC drive version see manuals SMT BM20A SINGLE AXIS RACK or BF RACK 1 2 Drive connectors Front panel connectors X1 Resolver X5 Ser...

Page 14: ...ferential output of the encoder marker pulse 5 V 20 mA max 2 CZ O Differential output of the encoder marker pulse 3 CA O Differential output of the encoder channel A 5 V 20 mA max 4 CA O Differential...

Page 15: ...OK Pmax 10 W with Umax 60 V or Imax 200 mA 8 9 Brake control output O Relay contact Pmax 10 W with Umax 60 V or Imax 200 mA 21 15 Volts O Max 50 mA 22 15 Volts O Max 50 mA 5 6 Unconnected 5 X6 LOGIC O...

Page 16: ...pm 5 Current monitor Imes 10 V resolution 8 bits linearity 10 DAC out 2 10 V for drive current rating 9 SPECIFICATIONS OF THE LOGIC INPUTS OUTPUTS 9 1 DEDICATED LOGIC INPUTS FC FC INDEX RUN AND ENABLE...

Page 17: ...ty of these inputs can be reversed by a software parameter see chapter 6 section 4 3 1 Inputs outputs configuration The parallel connection of these outputs must be made by means of diods IMPORTANT NO...

Page 18: ...ole circumference of the shield sleeve must be connected to the reference conductor by a metal collar According to the CEI 801 standard connectors must be made of metal or metal plated and must allow...

Page 19: ...shield because the connector box is metallic This solution does not exactly meet the EMC requirements but it is acceptable Motor connector box Metallic or metal plated plastic SUB D pin package 360 sh...

Page 20: ...the power supply Test the auxiliary supply Rated value 230 Vrms single phase Maximum value must not be exceeded 260 Vrms all mains variation tolerances included Switch on the auxiliary supply The gre...

Page 21: ...bled before the sequence is over STOP This input stops the motor with a programmed deceleration CLR This input resets the position counter when this function is configurated WAIT When this signal is a...

Page 22: ...or a movement no error and drive enabled OUT to OUT8 Programmable logic outputs These outputs are operating only during a programmed sequence The OUT1 output can be used by activating the Digital CAM...

Page 23: ...eatures Reversal of the analog input This function allows to reverse the speed limitation Analog input Speed limitation Limitation of the reversed speed 0 Volts No limitation Maximum limitation 10 Vol...

Page 24: ...ystem files o the PC are not up to date a message is displayed asking for the PC to be re started The file setup exe will then have to be executed again for going on with the installation of the VDSet...

Page 25: ...case of communication problems with the drive see Visual Drive Setup Manual Chapter 2 Installation of the software 3 PUTTING INTO OPERATION See Chapter 4 Connections section 3 First powering of the dr...

Page 26: ...ses per revolution 1 to 4 the ZERO pulse origin within one revolution 0 to 32767 the ZERO pulse width Couple the motor to its load and select the speed regulator P PI or PI2 In the case of a vertical...

Page 27: ...he Auto tuning procedure by selecting a lower bandwidth If the problem remains renew the Auto tuning procedure while activating the antiresonance filter 4 3 SAVING THE DRIVE PARAMETERS Save all the pa...

Page 28: ...programmed value Note The window is equal to twice the programmed value 3 Digital CAM When activated this function activates the OUT1 logic output when the motor passes an area defined by positions P1...

Page 29: ...following parameters Speed profile trapezoidal or S curve Brake ON delay defines the time between the brake enabling and the drive disabling brake ON contact open delay time drive disabled Brake OFF d...

Page 30: ...o EEPROM with the ENABLE signal inhibited 4 3 6 PARAMETER FILES Menu File submenu Save parameters The menu Save parameters allows the access to following functions saving of parameters on the disk Sav...

Page 31: ...ossibilities 1 Define a position reference and a speed by means of the cursor or by entering a value in the frame speed and click on button Go The axis position is displayed and will be updated during...

Page 32: ...n are accessible Function Load sequences from the drive transfers the programme 128 sequences from the drive to the PC The drive must be disabled during the transfer Function Send sequences to drive t...

Page 33: ...position found The value range is between 32768 x resolution and 32768 x resolution 1 Speed Defines the movement speed in rpm Tacc Defines the acceleration time in ms Tdec Defines the deceleration tim...

Page 34: ...r the negative direction Switch Origin research with switch detection Zero Origin research with marker pulse direction Origin In the case with switch this parameter allows to come back to the origin p...

Page 35: ...nputs by combining the start condition for the inputs with the counter link parameter The counter parameter must be empty The sequence will be executed if the start condition inputs are ready Otherwis...

Page 36: ...ve Click on button Run for starting the selected sequence Click on button Stop for stopping the running sequence If the STOP button is not activated the sequence will be completely executed NOTE A seq...

Page 37: ...Idc Imax Current input command Iq Imax 4Q current monitor Id Imax Direct current monitor Resolver pts Position provided by the resolver Pos error encoder edges Position error I flux ref Imax Magnetiza...

Page 38: ...the procedure If the BUSY error is continuously displayed after the execution of the AUTO TUNING function the procedure has failed because of an external cause and the calculated parameters are wrong...

Page 39: ...wiring and at the motor terminals 2 7 RESOLVER Check the resolver connection on the drive connector X1 Check the presence of the P RES components on the drive Check that the resolver type is correct w...

Page 40: ...ent motor phase 3 4 DISCONTINUOUS MOTOR ROTATION WITH ZERO TORQUE POSITIONS Check the connection of the three phase cables between motor and drive 3 5 LOUD CRACKLING NOISE IN THE MOTOR AT STANDSTILL C...

Page 41: ...the X4 connector It is also possible to switch between these modes by means of the push button Offset on the front panel 1 2 USE 1 2 1 MAIN MENU In the main menu it is possible with keys 1 2 3 or 4 1...

Page 42: ...confirm motor stop or any other key to abort 1 2 3 MODIFICATION OF A SEQUENCE This menu gives the operator the possibility to modify position or speed of a defined sequence The operator enters first t...

Page 43: ...in this manual Each instruction is coded as 2 ASCII characters with or without parameter Each instruction which can be followed by one or two parameters sent to the drive must end with a carriage retu...

Page 44: ...ing to the number of motor pole pairs After the character carriage return the drive will also send the character in order to indicate that it is ready for a new instruction If the user sends the instr...

Page 45: ...gnification Modify deceleration of a sequence Instruction UD Parameters 1st parameter sequence number 2nd parameter deceleration time If there is no 2nd parameter the drive will return the actual dece...

Page 46: ...and bit STOP is reset and also if the security of the first sequence is disabled Absolute move Instruction MP Parameters absolute position Conditions Enable and Run signals are activated Remark Unit...

Page 47: ...eration time signification This parameter is saved in the positioner memory Unit ms Stop Instruction SOFF Parameters Conditions Remark Stops all movements except for jog Unit Reading of the logic inpu...

Page 48: ...1 2 3 4 1 2 3 4 01640 SW1 U18 SW2 Current loops power board LOGIC BOARD Resolver transformation ratio Serial link RS485 Firmware memory Power fuse power board Undervolt fault inhibition Logic fuse po...

Page 49: ...BD1 m Appendix CURRENT LOOPS ADJUSTMENT F1 F2 PR3 A B CA C14 RA CA C14 RA CA C14 RA PW PV PU For amplifier ratings 70 A and 100 A A and B OPEN with auxiliary supply A and B CLOSED without auxiliary s...

Page 50: ...resistor Braking resistor jumper for 220 30w to 220 60 w Braking resistor jumper for 220 04w to 220 17w SMT BM20 A single axis rack Braking resistor jumper closed BF rack Braking resistor jumper open...

Page 51: ...Sin signal amplitude must be adjusted by means of the P RES components according to the table below P RES Transformation ratio 0 3 0 45 0 5 1 A B C D tolerance 1 21 K 14 3 K 12 7 K 6 34 K It may some...

Page 52: ...120 C ohmic value of the NTC thermal sensor resistor at 120 C the default adjustment is RNTC 120 C 3 k with PSTH A 10 k 5 2 CURRENT LOOPS 5 2 1 CURRENT LOOPS ADJUSTMENT ON DRIVES WITH 400 VAC SUPPLY...

Page 53: ...urrent rating A x Inductance between phases mH If G 60 current loop jumpers x3 on B3 position If 60 G 100 current loop jumpers x3 on B2 position If G 100 current loop jumpers x3 on B1 position 30 A 45...

Page 54: ...er than 3 2 When the Maximum current Rated current ratio is close to 1 the calculated values of Tdyn and Tmax are quite below the real values For example when Maximum current Rated current 1 2 the mea...

Page 55: ...ent value the I 2 t protection limits the amplifier current at this value The amplifier current limitation diagram in an extreme case motor overload or locked shaft is shown below t0 t1 t2 Rated curre...

Page 56: ...d fault is released on the amplifier and the power supply turned off it is necessary to have an auxiliary supply for the logic board which is independent from the power supply In this case the JK and...

Page 57: ...ay Relay for logic ON ENABLE Relay Servo control relay K 1 Auxiliary contact of the main isolation switch Aux ON Power ON CAUTION Power OK only available on rack rear connector X5 If not using the Pow...

Page 58: ...ix 8 DRIVE TYPES 220 or 400 rated voltage 4 A to 100 A Drive current rating SMT BD1 _ m _ U I _ _ _ T B S 1 RS 232 2 RS 422 a Auxiliary analog input r Additional heatsink 18 TE w Braking resistor for...

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