Immergas ARES PRO 150 Instructions And Recommendations Download Page 39 | Manualshive

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39

Inspections and maintenance

D

- Provisionally secure the flanged curve 5 to the cover

(do not tighten the nuts 4 fully).

F

- Centre the burner between the electrodes, same

distances (approx. 8-9mm)

E

- Now complete securing the flange to the burner.

Scalding hazard!

STD.005480/001

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Summary of Contents for ARES PRO 150

Page 1: ...ARES PRO 150 ARES PRO 230 ARES PRO 300 ARES PRO 348 ARES PRO 400 ARES PRO 500 ARES PRO 600 High condensate water storage generator IE Instructions and recommendations Installer Maintenance technician STD 005480 001 ...

Page 2: ...STD 005480 001 ...

Page 3: ...oning data general features 14 2 5 Technical parameters for combination boilers in compliance with Regulation 813 2013 15 3 Instructions for Installation 19 3 1 General recommendations 19 3 2 Packaging 20 3 2 1 Handling 20 3 3 Positioning the heating control unit 21 3 4 Flue exhaust pipe connection 22 3 5 Connection 23 3 6 System filling and emptying 25 3 7 Electrical connections 25 3 8 First igni...

Page 4: ...nts and the flue exhaust system highlighting how essential they are and how it is strictly forbidden to change them Inform the user on how to control the water pressure in the system as well as the operations required to restore it Inform the user on how to correctly regulate the temperature control units thermostats and radiators in order to save energy Remember it is compulsory to carry out regu...

Page 5: ...ttings use suitable wrenches only Improper use and or unsuitable tools can cause damage for ex water and gas leaks ATTENTION Instructions for appliances running on propane gas Make sure that the gas tank has been deaerated prior to installing the appliance For a thorough deaeration of the tank contact the liquid gas supplier and in any case authorised staff in accordance with the law Ignition prob...

Page 6: ...t off valves on the return pipe to the boiler so that it can be cleaned as needed This filter will protect the boiler from sediments coming from the heating system In both cases it is necessary to keep the head losses localised in the primary circuit for the correct sizing of the pump 1 6 INSTALLATION When the appliance is installed on existing systems make sure that The flue is suitable for conde...

Page 7: ...t be VALUE MIN MAX PH 6 5 8 HARDNESS fr 9 15 To minimise corrosion it is essential to use a corrosion inhibitor In order for it to work efficiently the metal surfaces must be clean ATTENTION Anydamagecausedtotheboiler duetotheformation of build up or corrosive water will not be covered by the warranty ATTENTION The models only equipped with central heating are not suitable for hot water production...

Page 8: ...pipe terminals In case of a fault and or poor operation of the appliance switch it off and do not attempt in any way to repair it or intervene directly Only contact personnel that has been authorised in accordance with the law Any repairs to the products must be carried out by authorised Immer gas personnel only using original spare parts only Failure to observe the above can jeopardise the safety...

Page 9: ... RIL Detection electrode 28 E ACC Ignition electrode 32 Flue inspection point 33 Control panel 53 PGmin PGmax Gas pressure switch min ARES PRO 150 min ARES PRO 230 300 min max ARES PRO 348 600 54 Glass inspection hole 55 Door insulation 56 Stainlesssteelverticalsmokepipewithaluminiuminternal 57 Technical water tank 58 SL Level sensor 59 Condensate collection pan 60 Combustion chamber 61 Mixer Aria...

Page 10: ...6 120 43 277 277 554 1917 65 6 1557 356 800 604 5 1697 1768 300 1181 1036 144 910 100 200 297 297 594 1946 65 6 1618 353 825 600 5 1741 1796 348 1276 1152 124 996 100 200 338 338 676 2130 65 6 1712 390 853 664 1794 1974 400 1276 1152 124 996 100 200 338 338 676 2130 65 6 1712 390 853 664 1794 1974 500 1276 1152 124 996 100 200 338 338 676 2130 65 6 1712 390 853 664 1794 1974 600 1398 1256 142 1096...

Page 11: ...ample of corridor width Lc required to handle the boiler ARES PRO 150 L Boiler width P Boiler depth Lc Corridor Width Lp Door Width 666 Lc 900 x 944 698 mm ARES PRO BOILER DIMENSIONS WITHOUT CASING mm P L H 150 917 655 1785 230 1027 795 1895 300 1134 845 1910 348 1258 965 2075 400 1258 965 2075 500 1258 965 2075 600 1313 1065 2186 STD 005480 001 ...

Page 12: ...ARES PRO 348 ARES PRO 400 ARES PRO 500 ARES PRO 600 Optional for models ARES PRO 150 ARES PRO 230 ARES PRO 300 ARES PRO 150 ARES PRO 230 ARES PRO 300 To remove the cover release the 2 springs refer to the part shown below 2 2 2 VIEW TO ACCESSIBILITY INSIDE STD 005480 001 ...

Page 13: ... installer or designer based on the data for the boiler and system 2 3 DIAGRAM OF WATER SIDE HEAD LOSSES Head losses m H20 Flow rate m3 h ARES PRO 150 230 300 348 400 500 600 Maximum flow rate in l h t 15K 7 818 11 999 15 740 19 575 21 386 25 338 30 978 Nominal requested flow rate in l h t 20K 5 863 9 000 11 805 14 681 16 039 19 004 23 234 The pump is not an integral part of the boiler It is advis...

Page 14: ... 98 2 98 2 98 3 Combustion efficiency at a reduced load 98 38 98 32 98 40 98 34 98 31 98 43 98 42 Losses from operating burner casing Qmin 5 46 1 82 0 60 0 93 0 76 1 83 3 60 Losses from operating burner casing Qn 0 4 0 1 0 1 0 1 0 1 0 03 0 04 Flue temperature at net of Tf Ta min C 32 3 33 6 32 33 2 33 7 31 3 31 5 Flue temperature at net of Tf Ta max C 44 2 42 7 36 7 35 6 35 4 35 5 34 3 Maximum per...

Page 15: ...3 kW At nominal heat output in high tempera ture mode η4 87 8 At 30 of nominal heat output in a low temperature mode P1 45 2 kW At 30 of nominal heat output in a low temperature mode η1 97 0 Auxiliary electricity consumption Other items At full load elmax 0 190 kW Heat loss in standby Pstby 0 32 kW At partial load elmin 0 042 kW Annual electrical consumption QHE 424 GJ In standby mode PSB 0 005 kW...

Page 16: ...sation Boilers means 30 C for low temperature boilers 37 C and for other appliances 50 C of return temper ature Model s ARES PRO 300 Condensing Boilers YES Low temperature boiler NO Boiler type B1 NO Co generation appliance for central heating NO Fitted with supplementary heating system NO Mixed heating appliance NO Element Symbol Value Unit Element Symbol Value Unit Nominal heat output Pn 274 kW ...

Page 17: ...sation Boilers means 30 C for low temperature boilers 37 C and for other appliances 50 C of return temper ature Model s ARES PRO 400 Condensing Boilers YES Low temperature boiler NO Boiler type B1 NO Co generation appliance for central heating NO Fitted with supplementary heating system NO Mixed heating appliance NO Element Symbol Value Unit Element Symbol Value Unit Nominal heat output Pn 371 kW ...

Page 18: ...sation Boilers means 30 C for low temperature boilers 37 C and for other appliances 50 C of return temper ature Model s ARES PRO 600 Condensing Boilers YES Low temperature boiler NO Boiler type B1 NO Co generation appliance for central heating NO Fitted with supplementary heating system NO Mixed heating appliance NO Element Symbol Value Unit Element Symbol Value Unit Nominal heat output Pn 540 kW ...

Page 19: ...technical characteristics plate c Make sure that the chimney flue has an adequate draught that it is not choked and that there are no other exhausts for other appliances unless the flueisdesignedformultipleutilities inaccordance with standard specifications and requirements in force Only once this check has been carried out can the fitting between boiler and chimney flue be set up ATTENTION If the...

Page 20: ...2142 704 771 400 1500 1214 2142 704 771 500 1500 1214 2142 705 772 600 1500 1214 2142 843 910 casing pallet cardboard Besides the device the package also contains a box of accessories comprising 5 bends one T plastic cap for condensate drain External probe Storage tank probe Cables metal sheet plate outlet SHC multifunction module kit 1 m condensate drain trap pipe 3 2 1 HANDLING The boiler can be...

Page 21: ...t standards and legislation regarding heating control units heating system installation and hot water production ventilation flues suitable for condensation boiler combustion product exhaust and any other applicable regulation Follow the safety guidelines below when choosing the device s instal lation area Place the device in an area protected against freezing Do not install the device in corrosiv...

Page 22: ...nstallation regulations for boilers with natural draught Connection to a combustion product evacuation pipe outside the room the combustion air is taken directly from the room where the device is installed Head available at the base of the chimney S Exhaust A Intake Dp 100 Pa The maximum permitted length of the pipes is determined by the head Dp available at the base of the chimney ATTENTION for t...

Page 23: ...turer will not be held liable in the case of failure to observe this precaution where any work on the safety valve may cause damage to people animals and property Important Do not mix the heating water with antifreeze or an ti corrosion substances at incorrect concentrations This may damage the gaskets and cause noise to develop during operation Immergas will not be held liable in case of damage c...

Page 24: ...te drain During the combustion process the boiler generates condensate that flows into the drain trap through pipe A The condensate that forms inside the boiler must flow into a suitable drain from pipe B Danger Before commissioning the appliance make sure the drain trap has been assembled cor rectly H see the drawing dimensions below fill the drain trap and check correct condensate draining If th...

Page 25: ...tem Have professionally qualified personnel make sure the electrical system is suitable for the maximum power absorbed by the appliance as stated on the plate making sure in particular that the section of the system s cables is suitable for the power absorbed by the appliance Forthemainpowersupplytotheappliance neveruseadapters multiple sockets and or extension leads The use of components involvin...

Page 26: ...NAIL 10 FL 1 2 3 4 5 6 7 A2 A1 A4 A3 Y2 Y1 Y3 GND A5 1 2 1 2 3 39 4 50 51 TL F1 N PE L1 4 230V 50Hz 53 A8 3 2 7 6 3 2 1 A7 4 5 6 A5 2 1 A6 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 Y1 0 1 2 3 4 5 6 7 8 9 Sw1 1 2 3 4 A2 1 2 3 4 A3 A1 1 2 3 4 5 6 ROD1 ROD F1 A4 38 1 4 5 8 1 3 8 1 Instructionsfortheinstaller KEY N Description 33 Heat adjuster HSCP 38 BMM Burner management board 39 M1 230 V power...

Page 27: ...ary to install a bipolar switch on the electrical supply to the boiler with a max distance between the contacts of 3 mm easy to access so that maintenance operations can be carried out quickly and safely ATTENTION The power supply cables must be sized according to the power of the boiler thus the absorbed current as per regulations Refer to Chap 4 4 regarding the amperometric flow rates indicated ...

Page 28: ...e connection FL Flow switch connection Remove the jumper and connect the cables as indicated between Y2 11 and terminal board M2 Set up on the terminal board BCM Y2 6 7 Remove the jumper and connect the cables as indicated be tween Y2 10 and terminal board M2 STD 005480 001 ...

Page 29: ...mixed zones solar etc are requested it is necessary to purchase SHC multifunction modules to connect to the local bus for total temperature control management via HSCP The BCM relay contacts support pumps with max absorption of 4 A Optional P Coll Pump Manifold Primary ring Mod P Central Heating Modulating Pump P CH Heating circuit pump central heating circuit P Car DHW Storage tank load pump Stem...

Page 30: ...is open there are no gas leaks the external main switch is engaged the system safety valve on the boiler responds to operation and is connected to the sewer drain the condensate drain trap is filled with water there are no water leaks the conditions for aeration and minimum distances to carry out any maintenance operations are fulfilled Switching the boiler on and off To turn the boiler on and off...

Page 31: ...on function SELECTION Set using knob C and confirm by pressing key A enter the access code Use knob C and set to Confirm using key A in order to display Use knob C and set to Confirm using key A Use knob C to adjust the power that is to be calibrated confirming with key A MINIMUM POWER MAXIMUM POWER Calibrate each heating element by selecting the burners 4 DEACTIVATION After calibrating press B to...

Page 32: ...re provided for the exclu sive use of authorised assistance personnel ARES PRO 150 1 Adjustment at maximum power Start the boiler in calibration mode at MAXIMUM POWER Once the burner is on check that the CO2 value at MAXIMUM power corresponds with what is indicated in the NOZZLES PRES SURES table If necessary correct the value by turning adjusting screw S CLOCK WISE to decrease it and ANTICLOCKWIS...

Page 33: ... power corresponds with what is indicated in the NOZZLES PRESSURES table if it does not correspond correct it by turning screw S CLOCKWISE to increase it or ANTICLOCKWISE to decrease it 2 Adjustment at minimum power Start the boiler in calibration mode at MINIMUM POWER Once the burner is on check that the CO2 value at MINIMUM power corresponds with what is indicated in the NOZZLES PRES SURES table...

Page 34: ...ng the CO2 minimum and maximum flow rate values and made any necessary adjustments points 1 2 disable the timed calibration function by disconnecting power from the main switch close the flue gas inspection outlet of the intake and exhaust terminal check there are no gas leaks For smooth operation calibrate the CO2 values taking care to observe the values in the table If the measured flow rate is ...

Page 35: ... 300 Type of Gas Press Supp Ø Nozzles Opening VG Flue adjusting device Fan speed CO2 levels Ignition power mbar mm mm min max FL FU FH FU min max IG Nat gas G20 20 15 9 0 32 83 9 1 9 1 45 Propane G31 37 15 3 0 32 81 10 5 10 5 45 ARES PRO 348 Type of Gas Press Supp Ø Nozzles Opening VG Flue adjusting device Fan speed CO2 levels Ignition power mbar mm mm min max FL FU FH FU min max IG Nat gas G20 20...

Page 36: ...n max FL FU FH FU min max IG Nat gas G20 20 18 18 3 32 88 9 1 9 1 35 Propane G31 37 18 6 3 33 83 10 8 10 8 35 ARES PRO 600 Type of Gas Press Supp Ø Nozzles Opening VG Flue adjusting device Fan speed CO2 levels Ignition power mbar mm mm min max FL FU FH FU min max IG Nat gas G20 20 20 21 29 88 9 1 9 1 35 Propane G31 37 18 6 3 30 92 10 7 10 7 35 STD 005480 001 ...

Page 37: ... exclusive use of original spare parts are of primary importance for smooth operation and to guarantee long boiler life Annual maintenance of the appliance is compulsory in accordance with Legislation in force Failure to carry out Inspections and Maintenance can cause material and personal damage 4 1 INSTRUCTIONS FOR INSPECTION AND MAINTENANCE Only original Immergas spare parts must be used to ens...

Page 38: ...intervenes at 102 C and check that it intervenes at 102 Condensate drain trap 27 Was the drain trap deposited at the bottom Clean the drain trap with water Heat exchanger body IfSLmakestheboilersafeincaseofanincrease in the level of condensate If PF makes the boiler safe in case of a clogged flue exhaust Check remove any deposits from the com bustion chamber using a vacuum cleaner Then wash the he...

Page 39: ...rovisionally secure the flanged curve 5 to the cover do not tighten the nuts 4 fully F Centre the burner between the electrodes same distances approx 8 9mm E Now complete securing the flange to the burner Scalding hazard STD 005480 001 ...

Page 40: ...nces running on propane gas Make sure that the gas tank has been deaerated prior to installing the appliance For a thorough deaeration of the tank contact the liquid gas supplier and in any case authorised staff in accordance with the law Ignition problems can arise if the tank is not thor oughly deaerated In this case contact the liquid gas tank supplier GAS TRANSFORMATION Adjust the Min Max GAS ...

Page 41: ...ve sections of the system inactive 1 active HCM BCM cascade controller SHC multifunction module optional BMM burner management board Select the module using knob C and confirm by pressing A 3 Device management SELECTION Select with knob C and press key A in order to access the tech nical programming area of each device you must enter password 0000 4 SELECTION Select the parameter using knob C Pres...

Page 42: ...op 0 50 30 30 25 25 25 25 25 487 FI Fan Reg Int 0 50 9 9 25 25 25 25 25 489 Fpl Fan PWM min 5 15 8 337 Fr Modulation gradient 1 0 100 0 1 5 526 FU Fan Speed Max Hz 50 120 99 94 86 82 83 81 67 64 76 69 88 83 88 92 319 FH Maximum Modulation 1 0 100 0 100 346 FL Minimum Modulation 1 0 100 0 31 31 32 32 32 32 34 34 32 36 32 33 29 30 314 Sb Standby Modulation 0 100 0 620 IP Postpurge Fan 0 100 65 617 I...

Page 43: ...5 0 656 drT DHW Temp Request Differential K 20 20 4 657 drH DHW Request Temp Hysteresis K 1 20 8 310 DpT DHW Pump Postcirc sec 5 600 60 660 dbT DHW Temp Boiler Maximum C 50 0 85 0 75 0 48 ChSet CH 1 Setpoint C 20 0 85 0 85 0 64 ChPO1 CH 1 Parallel Supply 0 1 0 346 FL Minimum Modulation 0 100 0 25 0 600 mB Burners Min Inserted 1 8 1 616 BSt Gen Insertion Time sec 30 900 120 613 BRt Gen Removal Time...

Page 44: ...4 VM A R 24V BR eBUS BK eBUS 1 2 3 4 A2 1 2 3 HSCP 6 1 12 A4 WH BK SR ARES PRO ARES PRO 1 5 Inspections and maintenance 4 4 WIRING DIAGRAM FOR PRACTICAL CONNECTION Key A1 A9 Services connectors E ACC 1 2 Ignition electrode 1 2 E RIL Detection electrode HSCP Temperature control M1 Boiler supply terminal board SR Central heating temperature sensor M2 Safety Terminal Board PF Flue pressure switch PF ...

Page 45: ...BR WH BR WH BR WH A5 2 1 3 2 1 A7 4 5 6 A8 3 2 7 6 3 2 1 A7 4 5 6 A5 2 1 A6 2 1 R R BL BR Y G E ACC 1 T ACC 1 N L 2 1 GND E ACC 2 R R A8 3 2 1 4 7 6 5 8 BL Y G BR L1 N 1 3 BL Y G BR 3 2 1 4 7 6 5 8 A8 ARES PRO 150 ARES PRO 230 300 ARES PRO 600 400 500 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 Y1 0 1 2 3 7 8 9 Sw1 OD F1 A4 VG VG BK V WH TA SE C 2 1 2 3 4 5 6 7 8 9 10 11 12 A4 WH BK WH BR SR TL WH ...

Page 46: ...tral heating sensor fault Check efficiency of the sensor see Res Temp table Par 4 or its connections 14 RETURN PROBE if applicable Auxiliary SRR sensor interrupted Check the wiring if necessary replace the auxiliary sensor 22 15 INSUFFICIENT WATER CIRCULATION Insufficient primary circuit water circulation t 40 C Check pump operation and its speed remove any obstructions in the central heating syst...

Page 47: ...ect Circulation control check installation Only with return probe installed 19 FLOW OVERHEATING It is activated when the flow temperature is 95 It is automatically restored when the temperature is 80 Effect Stop burner Pump on Circulation control 28 CLOGGED DRAINS Stop Check Chimneys Check Drain Trap 29 WATER IN THE COMBUSTION CHAM BER Stop Check the combustion chamber check the drain trap 37 DEFE...

Page 48: ...s S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 042023ENG rev ST 003655 001 12 18 Inglese per IRLANDA IE STD 005480 001 ...

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