IAME X30 125cc RL - TaG, Assembly Instructions & User Manual

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- 34 - MAN-043E ENG
Before assembling the clutch, wash with diluent the shaft taper, the connecting hole on the clutch body, the
clutch drum and the starter wheel.
Install clutch
1. Install the starter wheel on the clutch hub by matching
the three holes and the dragging pin (3 screws M6).
ATTENTION: make sure to always install the Ø 7
mm dragging pin as otherwise, the eventual kick
backs, could break the screws.

Allen wrench 5mm – T type
(torque at 8 ÷ 10 Nm) (70 ÷ 90 in-lb)
(apply “Loctite”on the threads)
2. Install clutch body and the cone safety washer. Apply “Loctite 641” for coaxial lockings
3. Install the clutch body fixing nut and starter wheel,
using the 30mm clutch wrench.
ATTENTION: turn counterclockwise as nut has left
thread.

Starter wheel locking tool: S 884

12 point wrench 30 mm.
(torque at 100 ÷ 110 Nm) (885 ÷ 970 in-lb)
4. Install the internal washer.
ATTENTION: install washer with bevel towards
internal part of the engine.
Clean the roller cage and grease it before installing it
on the crankshaft.
5. Install the clutch drum and the external washer.
ATTENTION: install washer with bevel towards
internal part of the engine.
1. Install the starter wheel locking tool to prevent the
shaft from turning and install the clutch cover
(M10 nut).

Starter wheel locking tool: S 884

17 mm socket
(torque at 30 ÷ 40 Nm) (265 ÷ 350 in-lb)
2. Install the clutch cover (3 screws M6).

Allen wrench 5 mm – T type.
(torque at 8 ÷ 10 Nm) (70 ÷ 90 in-lb)
4.3 GEAR TIMING SCHEMATIC
In case of assembly of the gears which drive the balance shaft, assembly must be
performed following the timing schematic shown below.
ATTENTION:
An uncorrect assembly of the gears can cause a malfunction in the vibration reduction
system.