IAME X30 125cc RL - TaG, Assembly Instructions & User Manual

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Section 1 DESCRIPTION OF THE “IAME X30 125cc RL - TaG” ENGINE 01
1.1. Main features 01
1.2. Characteristics of the Engine / Operational limits 02
1.3. Contents of packing 03
1.4. Accessories 04
1.5. Motor identification number 05
Section 2 PREPARATION & INSTALLATION OF THE ENGINE ON THE CHASSIS 06
2.1. Installation sketch of the engine on the chassis 06
2.2. Install the water-cooling system 07
2.3. Exhaust header assembly 11
2.4. Preparation and installation of the motor-mount 11
2.5. Install the carburettor 12
2.6. Install the engine on the chassis 13
2.7. Install the clutch cover with H.T. coil 14
2.8. Mounting of the electric plant and connectors 15
2.9. Install the intake silencer 19
2.10. Install the exhaust 20
Section 3 ENGINE USE 21
3.1. Charging of the oil in the gear box 21
3.2. Gasoline and oil 21
3.3. Carburettor adjustment guide 22
3.4. Starting and stopping the engine 23
3.5. Engine running-in 24
3.6. RPM limitation 24
3.7. Inlet silencer 24
3.8. Recommendations on the exhaust system 25
3.9. Recommendations on the battery 26
3.10. Warnings on the electrical system 27
3.11. Spark plug and thermal degree 28
3.12. Choice of the sprocket ratio 29
Section 4 ENGINE BASIC MAINTENANCE 32
4.1. Centrifugal Clutch 32
4.2. Instructions for the clutch disassembly\ assembly 33
4.3. Gear timing schematic 34
4.4. Replacement of the starter brushes 35
4.5. Troubleshooting 41
4.6. Engine and accessories preservation 42
4.7. Scheduled maintenance 43
4.8. Table for wear evaluation on bearing / halfcrank shafts 44
4.9. General Prescriptions 45
5.0. Con-rod big and small end bearing tolerances 46
5.1.
Torque Value 47
5.2. Cross pattern locking order on crankcase 48
5.3. Overhaul tool list 49
5.4. Fixing tool on vice benk vice 50
5.5. Oil seal assembly tool (dwg. S 725 / 1) 51
5.6. Wiring diagram 52