HYVA Amco Veba 806N Warning, Operating And Maintenance Manual Download

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B.8.2

DISTANCE FROM POWER LINES......................................................................................................................................... B-44

B.8.3

GROUND SLOPE.................................................................................................................................................................... B-44

B.8.4

GROUND RESISTANCE......................................................................................................................................................... B-45

B.8.5

VISIBILITY............................................................................................................................................................................... B-46

B.8.6

GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION .................................................................................. B-47

B.9

OPERATING WITH THE CRANE ................................................................................................................... B-48

B.9.1

START UP OPERATION (NO RRS CRANE).......................................................................................................................... B-48

B.9.2

START UP OPERATION (RRS CRANE) ................................................................................................................................ B-49

B.9.3

STABILIZATION PROCEDURE OF NO AA CRANE .............................................................................................................. B-50

B.9.4

STABILIZATION PROCEDURE OF AA CRANE..................................................................................................................... B-51

B.9.5

PROCEDURE FOR OPENING THE CRANE.......................................................................................................................... B-52

B.9.6

LIFTING OPERATIONS .......................................................................................................................................................... B-53

B.9.7

PROCEDURE FOR CLOSING THE CRANE .......................................................................................................................... B-55

B.9.8

PRODEDURE FOR CLOSING THE STABILIZERS NO AA CRANE...................................................................................... B-57

B.9.9

PRODEDURE FOR CLOSING THE STABILIZERS AA CRANE ............................................................................................ B-58

B.9.10

COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE ...................................................................... B-59

B.10

ARTICULATED JIB ........................................................................................................................................ B-60

B.10.1

MAIN COMPONENTS............................................................................................................................................................. B-60

B.10.2

WORK RANGE........................................................................................................................................................................ B-60

B.10.3

JIB LOAD LIMITING DEVICE (NO-RRS CRANE) .................................................................................................................. B-61

B.10.4

JIB LOAD LIMITING DEVICE (RRS CRANE) ......................................................................................................................... B-62

B.10.6

CHECK VALVES ON JIB CYLINDERS................................................................................................................................... B-65

B.10.7

JIB CRANE CONTROLS......................................................................................................................................................... B-66

B.10.8

PROCEDURE FOR OPENING THE JIB BOOM ..................................................................................................................... B-67

B.10.9

PROCEDURE FOR CLOSING THE JIB BOOM ..................................................................................................................... B-68

B.10.10

ASSEMBLING / REMOVING THE JIB .................................................................................................................................... B-69

B.10.11

JIB BOOM MANUAL EXTENSIONS LOCK DEVICES............................................................................................................ B-71

B.11

LIFTING ACCESSORIES ............................................................................................................................... B-72

B.11.1

MANUAL EXTENSIONS ......................................................................................................................................................... B-73

B.11.2

WINCH .................................................................................................................................................................................... B-75

B.11.3

BUCKET-GRAB....................................................................................................................................................................... B-77

MAINTENANCE MANUAL...................................................................... C-1

C.1

WARRANTY TERMS ........................................................................................................................................ C-2

C.2

ORDINARY MAINTENANCE ............................................................................................................................ C-2

C.2.1

GREASING................................................................................................................................................................................C-3

C.2.2

GREASING CHART ..................................................................................................................................................................C-4

C.2.3

FILLING UP THE OIL TANK .....................................................................................................................................................C-5

C.2.4

CLEANING THE CRANE ..........................................................................................................................................................C-6

C.3

PLANNED MAINTENANCE.............................................................................................................................. C-7

C.4

EXTRAORDINARY MAINTENANCE................................................................................................................ C-7

C.5

INACTIVITY ...................................................................................................................................................... C-7

C.6

TAKING THE CRANE OUT OF SERVICE........................................................................................................ C-8

C.6.1

DISASSEMBLY .........................................................................................................................................................................C-8

C.6.2

STORAGE .................................................................................................................................................................................C-9

C.6.3

DISPOSAL.................................................................................................................................................................................C-9

ENCLOSURES........................................................................................ D-1

D.1

TECHNICAL SPECIFICATIONS....................................................................................................................... D-2

D.1.1

GENERAL SPECIFICATIONS ..................................................................................................................................................D-2

D.1.2

OPENING TIME OF THE HYDRAULIC CYLINDERS...............................................................................................................D-3

D.1.3

CAPACITY OF HYDRAULIC SYSTEM .....................................................................................................................................D-3

D.1.4

OVERALL DIMENSIONS ..........................................................................................................................................................D-4

D.1.5

HOOK HEIGHT .........................................................................................................................................................................D-6

D.1.6

LOAD DIAGRAMS.....................................................................................................................................................................D-7

D.1.7

WEIGHTS AND CENTRES OF GRAVITY ..............................................................................................................................D-12

D.1.8

HYDRAULIC DIAGRAMS........................................................................................................................................................D-13

D.1.9

ELECTRIC DIAGRAMS...........................................................................................................................................................D-33

D.1.10

OPERATING FUNCTIONS OF THE JIB RADIO REMOTE CONTROLS ...............................................................................D-37

D.1.11

PICTOGRAMS ON THE CRANE ............................................................................................................................................D-46

D.1.12

PLANNED MAINTENANCE CHECK LIST ..............................................................................................................................D-48

D.1.13

TROUBLESHOOTING ............................................................................................................................................................D-50

D.1.14

TIGHTENING TORQUES........................................................................................................................................................D-53

D.1.15

CONVERSION TABLES OF MEASUREMENTS UNITS ........................................................................................................D-55

Summary of Contents for Amco Veba 806N

Page 1: ...06N MANUALE AVVERTENZE USO E MANUTENZIONE ISTRUZIONI ORIGINALI WARNING OPERATING AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS ANWEISUNGS BEDIENUNGS UND WARTUNGSHANDBUCH ORIGINALANLEITUNGEN 7882314 10 12 2016 ...

Page 2: ......

Page 3: ...E D USO B 1 B 1 PREMESSA B 2 B 2 IDENTIFICAZIONE B 3 B 3 DOCUMENTAZIONE E DESCRIZIONE GRU B 4 B 3 1 DOCUMENTAZIONE ALLEGATA B 4 B 3 2 MARCATURA B 5 B 3 3 CONDIZIONI DI SERVIZIO B 6 B 3 4 COMPONENTI PRINCIPALI B 7 B 3 5 DISPOSITIVI DI SICUREZZA LIMITATORI E INDICATORI B 8 B 3 6 SIGILLI DI SICUREZZA B 9 B 3 7 COMANDI GRU NO RRS B 10 B 3 8 COMANDI GRU RRS NO JIB B 11 B 3 9 COMANDI GRU RRS CON JIB B 1...

Page 4: ...RA DI CHIUSURA DEL JIB B 68 B 10 9 MONTAGGIO E SMONTAGGIO DEL JIB B 69 B 10 10 DISPOSITIVO DI BLOCCAGGIO DELLE PROLUNGHE MECCANICHE DEL JIB B 71 B 11 ACCESSORI DI SOLLEVAMENTO B 72 B 11 1 PROLUNGHE MANUALI B 73 B 11 2 VERRICELLO B 75 B 11 3 BENNA POLIPO B 77 C MANUALE DI MANUTENZIONE C 1 C 1 TERMINI DI GARANZIA C 2 C 2 MANUTENZIONE ORDINARIA C 2 C 2 1 INGRASSAGGIO C 3 C 2 2 SCHEMA DI INGRASSAGGIO ...

Page 5: ...2 B 2 IDENTIFICATION B 3 B 3 CRANE DESCRIPTION AND DOCUMENTATION B 4 B 3 1 ENCLOSED DOCUMENTATION B 4 B 3 2 MARK B 5 B 3 3 SERVICE CONDITIONS B 6 B 3 4 MAIN COMPONENTS B 7 B 3 5 SAFETY DEVICES LIMIT SWITCHES AND INDICATORS B 8 B 3 6 SAFETY SEALS B 9 B 3 7 CONTROLS OF NO RRS CRANE B 10 B 3 8 RRS NO JIB CRANE CONTROLS B 11 B 3 9 RRS JIB CRANE CONTROLS B 12 B 4 DESCRIPTION OF THE CONTROLS B 13 B 4 1 ...

Page 6: ...DURE FOR CLOSING THE JIB BOOM B 68 B 10 10 ASSEMBLING REMOVING THE JIB B 69 B 10 11 JIB BOOM MANUAL EXTENSIONS LOCK DEVICES B 71 B 11 LIFTING ACCESSORIES B 72 B 11 1 MANUAL EXTENSIONS B 73 B 11 2 WINCH B 75 B 11 3 BUCKET GRAB B 77 C MAINTENANCE MANUAL C 1 C 1 WARRANTY TERMS C 2 C 2 ORDINARY MAINTENANCE C 2 C 2 1 GREASING C 3 C 2 2 GREASING CHART C 4 C 2 3 FILLING UP THE OIL TANK C 5 C 2 4 CLEANING...

Page 7: ...R A 48 B BEDIENUNGSHANDBUCH B 1 B 1 VORWORT B 2 B 2 KENNDATEN B 3 B 3 DOKUMENTATION UND KRANBESCHREIBUNG B 4 B 3 1 BEILIEGENDE DOKUMENTATION B 4 B 3 2 KENNZEICHNUNG B 5 B 3 3 DIENSTBEDINGUNGEN B 6 B 3 4 HAUPTKOMPONENTEN B 7 B 3 5 SICHERHEITSEINRICHTUNGEN BEGRENZER UND ANZEIGER B 8 B 3 6 SICHERHEITSPLOMBIERUNGEN B 9 B 3 7 STEUERUNGEN FÜR KRAN NICHT RRS B 10 B 3 8 STEUERUNGEN FÜR KRAN RRS NO JIB B 1...

Page 8: ...RFAHREN DES JIB B 68 B 10 10 MONTAGE UND DEMONTAGE DES JIB B 69 B 10 11 SPERREINRICHTUNG FÜR DIE MANUELLE VERLÄNGERUNGEN DES JIB B 71 B 11 ZUSÄTZLICHE HEBEGERÄTE B 72 B 11 1 MANUELLE VERLÄNGERUNGEN B 73 B 11 2 SEILWINDE B 75 B 11 3 SCHALENGREIFER B 77 C WARTUNGSHANDBUCH C 1 C 1 GARANTIEBESTIMMUNGEN C 2 C 2 ORDENTLICHE WARTUNG C 2 C 2 1 SCHMIERUNG C 3 C 2 2 SCHMIERPLAN C 4 C 2 3 AUFFÜLLEN DES ÖLBEH...

Page 9: ...handzeichen B 46 Tab C 1 Grasso per manutenzione Grease for maintenance Schmierfett für Wartung C 3 Tab C 2 Frequenza di ingrassaggio Frequency of greasing Schmierintervalle C 4 Tab C 3 Oli idraulici consigliati Recommended hydraulic oils Empfohlene Hydrauliköle C 5 Tab D 1 Serraggio viteria Tightening of bolts and screws Anzug der Schrauben D 53 Tab D 2 Serraggio raccordi Tightening of fittings A...

Page 10: ...A 1 A MANUALE AVVERTENZE A WARNING MANUAL A ANWEISUNGSHANDBUCH ...

Page 11: ... oil flow rate to main control valve Overloads on the structure caused by excessive speed of movement Excessive oil temperature Maximum wind speed Excessive stress on crane structure Excessive oscillation of the load Loss of stability Precipitation Lightening electric shock General malfunctioning of the electric system Use in explosive environments Flammable hydraulic fluid and plastic components ...

Page 12: ...stance centre before using or transporting the crane in a marine environment The lifting component to which the diagrams refer in this manual is the crane hook If other lifting components are to be used the user must contact an authorised assistance centre to obtain dedicated load diagrams If a manual extension is used then the maximum load for this component is valid for all operating configurati...

Page 13: ...oment as this may cause uncontrollable descent of the load damage to components and tipping up of the vehicle Maintenance on the machine which requires welding is forbidden Refer to an authorised assistance centre if repairs or modifications to metalwork are required Der Wert des max Hubmoments des Krans darf niemals überschritten werden denn dadurch könnte ein unkontrolliertes Absinken der Last d...

Page 14: ... crushing when stabiliser rods are retracted lower limb crushing under the plate for the stabiliser cylinders limb crushing in openings WARNINGS Cordon off the working area using barriers and warning signs before starting any operations with the crane Use special signals to warn others when crane movement is about to start Keep all personnel away from the hydraulic stabiliser rods during opening D...

Page 15: ...r plate Do NOT place any limbs between the base and boom during crane closing Do NOT place lower limbs between the stabiliser cylinder and truck and do NOT place hands near the stabiliser rods during closing retraction of the stabiliser rods Do NOT perform maintenance when the crane is moving or when the power take off is enabled Do NOT touch the crane when it is moving Bei der Kranbewegung nie di...

Page 16: ...g Personnel must wear overalls Abide by safety distances and make sure all others do the same EN 349 see Tab A 1 Gefährliche Situationen in denen der Kranführer oder Passanten vom Kran von den Stützen oder von der Last eingequetscht werden können vermeiden Immer Schutzhelm Sicherheits schuhe und Arbeitshandschuhe tragen Keine Kleidung tragen die leicht hängen bleiben kann Am besten einen Arbeitsov...

Page 17: ...mbs between the boom joints near connecting rods or in the area where stabiliser rods are retracted into the base Do NOT insert fingers feet or limbs inside openings on moving parts Do NOT insert fingers inside unoccupied pin or securing component housings in particular pin housing for manual extensions Do NOT stand between the base and arms during crane closing see A 1 2 Abide by safety distances...

Page 18: ...ar overalls secured using buttons and without loose or baggy parts Do NOT insert fingers feet or limbs inside openings on moving parts A 1 5 IMPACT HAZARD Residual hazard associated with impact with the crane boom during opening closing impact with the moving load impact with the stabilisers impact with manual extensions impact caused by release of the load WARNINGS Take care not to bump into movi...

Page 19: ...fting components hook shackle slings chains are in perfect condition Do NOT exceed the maximum load indicated on the plate Check that the load is properly secured to prevent accidental falling Do NOT stand under the load If the crane is fitted with rotary stabiliser cylinders remain away from the cylinder to prevent unwanted impact 1 If a manual extension is used avoid boom positions causing the u...

Page 20: ...ggested in the maintenance manual Couplings may be damaged if they are too tight The crane is designed in such a way to prevent rubbing of flexible hoses against moving parts However the installation configuration may cause hoses to come into contact with other moving parts If this happens use additional sheaths to protect the hoses If a hose becomes damaged switch OFF the machine immediately and ...

Page 21: ...ons Carefully follow the stabilisation procedure instructions specified in the user manual Do NOT tamper with safety devices Stabilise the crane on firm ground WARNINGS Stabilise the machine in accordance with the safety instructions given in the user manual specifically Check that the parking brake is ON and that the wheels are secured using chocks Check that the rods are fully open Im Falle von ...

Page 22: ... a spirit level Make sure that the ground remains firm under the pressure of the stabilisers If it does not retract the telescopic boom immediately place the load on the ground and increase the support surface area of the plate using other larger plates before restarting work Do NOT place the stabilisers near drains manholes wells electric conduits and in general on any surface unable to support t...

Page 23: ...ety devices on the machine Check that all safety and protection devices are installed and functioning correctly before using the crane When a load is lifted for the first time proceed slowly and carefully to ensure that the area of stability for the machine has been identified correctly Inform the supervisor immediately of any loss of stability Routinely check correct functioning of the stabiliser...

Page 24: ...r material bumpy broken etc Fall hazard due to slippery or broken ground etc WARNINGS Do NOT use the crane on unstable ground Do NOT work on broken slippery or uneven ground Unexpected stops during movement or unwanted enabling of controls may cause serious damage to property and injury to persons A 1 8 RUTSCH STOLPER UND STURZGEFAHR Diese Gefahr tritt auf wenn der Ort an dem gearbeitet wird rutsc...

Page 25: ...ly be operated at a distance D of at least 7 m from electricity power lines The crane can be used closer to electricity power lines if following notification to the electricity supply company suitable protection is adopted to prevent operation too close to the lines and accidental contact The minimum operating distance must be calculated on the basis of maximum crane boom extension towards the lin...

Page 26: ...he control position 3 Do NOT touch any metal parts on the machine 4 Warn people nearby not to approach or touch the crane truck load or the person in the control position 5 Switch OFF the electricity power line WARNING Do NOT leave the driving cabin or the loading platform If you must abandon your position do NOT touch the crane and the ground at the same time Therefore leave your position by jump...

Page 27: ...s an insulator e g wood the crane is used near radio transmitters or high frequency switching systems and when a storm is approaching Static electricity can affect correct functioning of pacemakers WARNINGS Accumulation of static electricity is prevented by connecting the crane truck chassis to earth using a special device People with pacemakers fitted are forbidden from approaching or using the c...

Page 28: ...RNINGS Control positions must be located so that operators cannot touch hot surfaces 50 C EN 563 during normal crane functioning Specifically all hydraulic hoses containing fluid under pressure 50 bar and or with a temperature 50 C and located at a distance of 1 m from the operator EN 12999 must be covered to protect the operator Routinely check that the thermometer is functioning correctly Refer ...

Page 29: ...wer source WARNINGS Wear ear protection equipment if the noise level in the operating position exceeds 80 dB A as a result of other machinery or equipment in use A 5 VIBRATION HAZARDS There are no significant vibration hazards in that a truck crane is used for short periods and therefore there is no significant effect on the operator A 4 GEFAHREN DURCH LÄRM Nicht signifikant da die Kräne nicht die...

Page 30: ...sposal of grease Fire caused by highly flammable hydraulic fluid Incorrect disposal of crane components and accessories WARNINGS TOXIC FUMES AND SUBSTANCES Control positions must be located so that operators are not exposed to inhalation of exhaust fumes and toxic substances caused by the working environment and or the substances moved If the operator is exposed to exhaust fumes move the exhaust p...

Page 31: ...ed waste management company to dispose of used oil SPECIFIC HAZARDS Repeated and prolonged contact with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water to extinguish hydraulic oil fires Use foam or CO2 Wear a gas mask in the event of fire Use soil sand or sawdust to contain the fluid in the event of accidental spillage If the spillage occurs in wat...

Page 32: ...ontact with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water to extinguish hydraulic oil fires Use foam or CO2 Wear a gas mask in the event of fire In the event of accidental spillage wait for the grease to solidify Use a spade to scrape up the material and place it in a container suitable for recycling or disposal FIRST AID Contact with the skin wa...

Page 33: ...igente All used components oil mechanical parts plastic electric components hoses etc must be disposed of by an authorised waste management company in accordance with current legislation Alle verbrauchten oder nicht funktionierenden Kranteile Altöl mechanische Teile Kunststoffteile elektrische Komponenten alte Schläuche usw müssen von einem befugten Unternehmen gemäß den geltenden Vorschriften ent...

Page 34: ... a significant electromagnetic field Do not place the body under excessive strain when operating the crane If manual operations are required e g pivoting stabilizer legs manual extensions other lifting components or the load must be moved by hand do not lift a weight of more than 25 kg 20 kg for women A 7 GEFAHREN ERGONOMISCHER ART A 7 1 ARBEITSPLATZ WARNUNGEN Der Kranführer sollte das Arbeiten an...

Page 35: ...entire range of machine use as well as control emergency and safety devices An additional lighting system conforming to EN 1837 must be installed if the crane is used at night A qualified assistant must help the operator if the latter does not have a clear view of the entire range of machine use see B 8 5 A 7 2 SICHTBARKEIT WARNUNGEN Der Kranführer muss stets unter Sichtbedingungen arbeiten die ih...

Page 36: ...ear of heights Not under the effects of alcohol drugs or prescription medicines b Psychological Conduct in stressful situations Mental balance Sense of responsibility Operators must be able to read and understand the language used to write the crane documents and information plates Operators must be able to understand and apply the information and prescriptions given in this manual Operators movin...

Page 37: ...here is enough fuel and that the battery is in good condition Do NOT allow anyone to approach the crane or truck during operation see A 1 2 Those using the crane must be in full control of the machine with control and stop devices in easy reach from the moment of start up Control and maintenance operations must be performed with the machine and engine switched OFF the brake ON and wheels blocked u...

Page 38: ...ne may cause the operator not to take into consideration hazards associated with normal crane use WARNINGS Do NOT remove modify or disable safety devices be they mechanical guards locks etc or electro hydraulic valves limit switches system seals Failure to abide by this regulation shall cause the warranty to be declared null and void Make sure lifting components and manual extensions are not suppo...

Page 39: ...in the rod 2 No crane components or accessories are protruding outside the profile of the vehicle 3 The special boom stop used to lock crane rotation and the visual luminous control indicating consent for road use crane boom must not be more than 4 m from the ground are installed if the crane is stowed over the truck body Refer to an authorised assistance centre for a thorough service in the event...

Page 40: ...rane Visually check that the hydraulic system is functioning correctly and that there are no fluid leaks between hoses and couplings Visually check the integrity of the machine structure and hoses Check that the load capacity of the lifting components is adequate Check the integrity of the seals on the safety devices and valves Check the efficiency of the safety devices and load lifting components...

Page 41: ... and that the crane is in the correct position relative to the frame of the truck Visually check the tightness of rotation cylinder securing screws and all nuts and bolts in general Check that pins and screws used in the extensions and in other lifting tools are assembled and secured correctly Sicherstellen dass die Zugstangen zur Befestigung am Lkw korrekt angebracht sind und der Kran sich in der...

Page 42: ...speed of movements oscillation of the load Unexpected or accidental movement of loads Unsuitable worn or unsafe lifting devices accessories Lifting of people Use during high winds Risk of damaging load support surfaces following movement WARNINGS The following movements and operations with the crane are strictly forbidden Using the crane to drag extract remove push or crush fixed or stuck objects ...

Page 43: ...ads not supported by objects secured solidly to the base of the crane unless the operator knows the precise size of the load being moved e g forklift truck leaving an excessive weight on the crane hook lifting a floating weight etc Movements very close to fixed walls trees etc and mobile cranes forklift trucks gantry cranes etc objects Brüske Bewegungen unvermitteltes Drehen Heben Senken die erheb...

Page 44: ...out safety devices Risk of accidental loss fall slipping excessive rotation or tipping of the load and uncontrollable movements Using the machine under adverse weather conditions high winds Resting the load on surfaces with unsuitable strength area or incline Anheben von Personen Verwenden von Hubmitteln die für die Last ungeeignet abgenutzt oder ohne Sicherheitsvorrichtungen sind wodurch folgende...

Page 45: ... 3 Raise the crane by lift truck crane or bridge crane LIFT TRUCK Insert the forks under the base in correspondence to the indicated arrows see D 1 11 and fig Keep the 2 boom of the crane at truck side fix the crane to the truck CRANE Insert the hook in the suitable attachment on the 1 boom of the crane see D 1 11 and fig It s necessary to limit the load oscillations 4 During the transport by land...

Page 46: ...vers and use by unauthorised personnel failed power supply from the transmitter batteries tampering with devices human error contact with live internal radio control unit components WARNINGS Before starting work check that the crane will operate under the conditions permitting use temperature humidity weather conditions etc see the user maintenance and warnings manual for the crane Check that the ...

Page 47: ...fore starting work inform other personnel in the area that the crane is to be operated using the remote control unit Do not use the transmitter at a distance from the receiver greater than that indicated DRmax in the radio control unit user manual No physical obstacles should interfere with the radio signal Visually check the external condition of the transmitter and receiver switches components a...

Page 48: ...those using the vehicle must receive adequate training in accordance with ISO 9926 1 from those responsible for installing the crane on delivery Use by all other personnel is forbidden During work the transmitter should be held at all times with the control panel facing the operator Make sure that you are able to read and understand all labels and symbols to prevent incorrect movements When you ha...

Page 49: ... can be fatal All covers marked with the following decal must only be opened by a qualified electrician after the service voltage has been cut Switch OFF the machine and the transmitter and contact an authorised service centre if under any circumstances the machine reacts incorrectly Ein Kontakt mit den spannungsfüh renden Komponenten kann den sofortigen Tod herbeiführen Alle Abdeckungen z B Schut...

Page 50: ...s during fitting removing the jib WARNINGS When the crane is operating do NOT approach or place upper limbs between the jib boom joints and connecting rods Do NOT insert fingers feet or limbs inside openings on moving parts Take care not to bump into moving parts on the jib boom particularly during opening and closing of the jib It s necessary to check for stable positioning and safe fitting of th...

Page 51: ...cutting hazard for upper limbs between the winch cable and drum and between the cable and pulley Entanglement hazard in the cable Hazard involving contact with winch moving parts crushing between the drum and base Cable degradation hazard Electric shock hazard caused by contact between the cable or hook and electric power lines WARNINGS Do NOT lift the load by removing the crane telescopic boom Do...

Page 52: ...ttons and without loose or baggy parts During operation do NOT approach or touch the moving parts on the winch drum cable press etc Before starting work carefully check the integrity of the thimble pocket and cable The most frequent cause of damage to the cable are as follows rubbing against moving parts 1 running over worn pulleys 2 deformation of plastic due to crushing 3 excessive twisting 4 Da...

Page 53: ...aused by cable wear Always use the counterweight In the event of broken or permanently deformed strands on the cable caused by crushing excessive strain etc contact an authorised assistance centre for immediate substitution of the cable The winch cable must be kept at least 7 m from electric power lines bearing in mind possible cable oscillation Um Gefahren durch Verschleiß des Seiles zu vermeiden...

Page 54: ...damage hazard due to compression of equipment on load when using the crane boom Hazards due to maintenance performed under unsafe conditions WARNINGS Do NOT use this accessory to move forbidden loads as specified in the user and maintenance manual for the equipment Do NOT insert limbs between the grabs on the bucket and grab unit Always wear a helmet industrial footwear and gloves Personnel must w...

Page 55: ...g barriers to prevent people from approaching nearer than 20 m to the crane and equipment If in specific cases the equipment requires a greater safe distance then this must be adhered to Only use the crane to lift free loads Do NOT use the crane to crash the bucket or grab against objects or material or to lift secured loads Der Arbeitsbereich muss groß genug sein um für die Ausrüstung in der Konf...

Page 56: ...verload the bucket or grab Do NOT operate the equipment over areas where accidental fall of the load may cause damage to property and injury to persons Before performing maintenance rest the equipment on the ground switch OFF the machine disconnect the control panel from the power supply and wait for the oil to cool for at least 2 hours Die Ausrüstung darf weder zum Schleppen noch zum Zusammen drü...

Page 57: ...ation Structural damage and tipping hazard if the drill penetrates the ground but is unable to expel material WARNINGS Keep away from the area in which the drill is operating Always wear a helmet industrial footwear gloves and goggles Personnel must wear overalls secured using buttons and without loose or baggy parts Correct functioning of the drill occurs when material is released from the excava...

Page 58: ...B 1 B MANUALE D USO B OPERATING MANUAL B BEDIENUNGSHANDBUCH ...

Page 59: ...n cause of accidents Follow the instructions in this manual Always keep this manual in a safe place with the crane so that it is accessible to the operator at all times If the crane is sold the new owner must request an updated version of this manual Refer to an authorised assistance centre in the event of damage to even partial or loss of this manual This Warnings Use and Maintenance Manual is fo...

Page 60: ...NENTS Hook Winch Forks Pole Bucket grab polyp Drill CLASSIFICATION EN12999 DIN 15018 1 Hoisting class H1 Loading class B3 EXPECTED OPERATING LIFE Working days by year 235 Working cycles by day 85 B 2 KENNDATEN HERSTELLER H C E s r l Unico Socio Via Einstein 4 42028 POVIGLIO RE ITALY KRANTYP 806N 906N NO CE AS CE RDC Funksteuerung AA hydr Stützstangen Kennnummer HUBGERÄTE Haken Seilwinde Gabeln Sch...

Page 61: ... installer must provide training for operators concerning all aspects of crane functioning at the moment of machine delivery in accordance with ISO 9926 1 The installer must give the final customer the following crane documents completed and signed as necessary Declaration of EC conformity for the crane only EC countries Certificate of origin Certificate of warranty Operator s manual Spare parts c...

Page 62: ...k only for EC cranes crane model serial number year of manufacture maximum load machine weight The plate is riveted to the column side The crane model and serial number are also engraved on the crane base For commercial reasons it may be that the model is not the same as the crane name clearly shown on the boom On customer request plates do not have to indicate crane weight and maximum load B 3 2 ...

Page 63: ... C Temperatura olio idraulico Hydraulic oil temperature Hydrauliköltemperatur 10 C 80 C Pendenza massima di lavoro Max working heel Max Arbeitsneigung 4 Resistenza del suolo Ground resistance Belastbarkeit von Boden Portata del suolo pressione max piedi stabilizzatori Ground bearing capacity max stabilizer feet pression Belastbarkeit von Boden Max Abstützfüβe Druck Distanza minima gru da linee ele...

Page 64: ...is given below in accordance with EN 12999 1 Base 2 Stabiliser rod 3 Stabiliser cylinder 4 Rotation cylinder 5 Column 6 1st boom 7 1st boom cylinder lifting cylinder 8 2nd boom 9 2nd boom cylinder joint cylinder 10 Hydraulic telescopic components 11 Telescopic action cylinder 12 Manual extension 13 Hook 14 Controls B 3 4 HAUPTKOMPONENTEN Nachstehend werden die Hauptkompo nenten des Krans aufgezähl...

Page 65: ...LIMITER L2 MANUAL EXTENSIONS LOAD LIMITER L3 ROTATION LIMITER OPTIONAL HYDRAULIC CYLINDER BLOCKING VALVE V1 1st boom cylinder V2 2nd boom cylinder V3 Telescopic components cylinder V4 Stabiliser cylinders V5 Rotation cylinders V6 Stabiliser rod extraction cylinder B1 STABILISER ROD MECHANICAL BLOCK B2 MECHANICAL EXTENSION MECHANICAL BLOCK I1 LOAD INDICATOR PRESSURE GAUGES AS CRANE I2 OIL LEVEL IND...

Page 66: ...ALVE 3 2ST BOOM CYLINDER OVERCENTER VALVE 4 2ND BOOM CYLINDER OVERCENTER VALVE 5 TELESCOPIC ACTION CYLINDERS OVERCENTER VALVE Do NOT tamper with safety seals Modifications to calibration can cause serious structure overload risks with potential hazards for property and people see A 10 B 3 6 SICHERHEITSPLOM BIERUNGEN Nachstehend werden alle Plombie rungen und ihre Position am Kran dargestellt 1 NOT...

Page 67: ... 2 Main control panel at control valve side AS 3 Controls opposite control valve side 4 Secondary control panel opposite control valve side AS 5 Emergency stop buttons AS As regards the CE control panel see the operator s manual of Stability Control System XL B 3 7 STEUERUNGEN FÜR KRAN NICHT RRS 1 Kransteuerungen Steuerventilseite 2 Hauptschalttafel Steuerventilseite AS 3 Kransteuerungen Steuerven...

Page 68: ...mergency controls control valve side 2 Emergency stop buttons 3 Radio remote control starting key 4 Remote control unit RRS As regards the CE control panel see the operator s manual of Stability Control System ML 2XL for jib crane B 3 8 STEUERUNGEN FÜR KRAN RRS NO JIB 1 NOT AUS Steuerungen Steuer ventilseite 2 NOT AUS Stopptasten 3 Zündschlüssel der Funksteuerung 4 Funksteuerung RRS In Bezug auf d...

Page 69: ...RANE CONTROLS 1 Stabilizers and emergency crane controls control valve side 2 Emergency stop buttons 3 Radio remote control starting key 4 Control panel 5 Stabilizers controls opposite control valve side 6 Remote control unit RRS B 3 9 STEUERUNGEN FÜR KRAN RRS MIT JIB 1 Abstutz und Notsteuerungen Steuerventilseite 2 NOT AUS Stopptasten 3 Zündschlüssel der Funksteuerung 4 Schalttafel 5 Abstutzsteue...

Page 70: ...POWER If this is on the electrical system is enabled D Electric system malfunction light If this is on the electric system is not working correctly E Emergency stop button It stops all crane controls see B 5 5 F Pressure gauge If the pointer is in the yellow sector the 90 of the maximum lifting capacity is reached If the pointer is in the red sector the 100 of the maximum lifting capacity is reach...

Page 71: ... above the emergency controls of the crane CONTROL PANEL A Starting key If on OFF it disables the crane controls If on RADIO it enables the radio remote control If on MAN it enables the emergency controls B Emergency stop button It stops all crane controls see B 5 5 B 4 2 SCHALTTAFEL RRS NO JIB Der Kran ist mit einer Schalttafel ausgerüstet die über den NOT AUS Steuerungen des Krans ist SCHALTTAFE...

Page 72: ...s equipped with control panels located above the emergency controls of the crane START PANEL A Starting key If on ON it enables the crane controls If on OFF it disables the crane controls B Emergency stop button It stops all crane controls see B 5 5 B 4 3 SCHALTTAFELN RRS JIB Der Kran ist mit Schalttafeln ausgerüstet die über den NOT AUS Steuerungen des Krans sind ZÜNDSCHALTER A Zündschlüssel Auf ...

Page 73: ...fting capacity is reached 100 red pilot light If on the maximum lifting capacity is reached C Display It shows info 1 ENTER Performs the access to the limiter option menu 2 JIB pilot light Optional No function 3 TOOLS pilot light Optional When pressed it enables the tools 4 WINCH pilot light Optional When pressed it enables the winch 5 Enabling truck horn When pressed it enables the truck horn 6 I...

Page 74: ...Use the RESET button only in case of need or emergency Push the RESET button to control every crane operation apart from extensions outlet and to restore the ordinary conditions The controls are efficient for a maximum of 3 seconds If the problem persists the controls become inefficient for another 30 seconds Then it s possible to push the RESET button again 7 Hauptschalter 2 Stellungen 1 schaltet...

Page 75: ...RS LEGS CONTROLS NO AA CRANE MST1 Control extension retraction of stabilizer cylinder at main control valve side MST2 Control extension retraction of stabilizer cylinder at opposite main control valve side B 4 4 STEUERUNGEN FÜR KRAN NICHT RRS STEUERUNGEN DER ABSTÜTZZYLINDER NICHT AA MST1 Steuerung des Ausfahrens und Einfahrens des Abstützzylinders Steuerventilseite MST2 Steuerung des Ausfahrens un...

Page 76: ... AA CRANE ST1 ST2 Control extension retraction of stabilizers and rod extension cylinders DEV A Extension retraction of the stabilizer extensions DEV B Extension retraction of the stabilizer legs STEUERUNGEN DER ABSTÜTZZYLINDER AA ST1 ST2 Steuerung Ausfahren Einfahren der Bedienungszylinder der Abstützbeine und der Abstützstangen DEV A Ausfahren Einfahren der Abstützstangen DEV B Ausfahren Einfahr...

Page 77: ...control MG2 1st boom control MG3 2nd boom control MG4 hydraulic extensions control MA1 tool rotation or hydraulic winch control MA2 auxiliary lifting tool movement control BEDIENUNGSSTEUERUNGEN MG1 Steuerung der Drehbewegung MG2 Steuerung 1 Ausleger MG3 Steuerung 2 Ausleger MG4 Steuerung der Schubzylinder MA1 Steuerung für die Drehung des Gerätes oder für die Seilwinde MA2 Steuerung des Zusatzhebe...

Page 78: ...ccessories controls winch bucket etc MST stabilizer cylinders control MG1 slewing control MG2 1st boom control MG3 2nd boom control MG4 2nd boom extensions control SW3 MG1 tool rotation or hydraulic winch control SW3 MG2 tool movement control B 4 5 BEDIENUNGS STEUERUNGEN FÜR KRAN RRS NO JIB FUNKFERNSTEUERUNG SW Funktionswählschalter SW1 schaltet die Steuerung der Abstützzylinder ein SW2 schaltet d...

Page 79: ...voids to change the movement speed from 0 released trigger switch to max speed totally pressed trigger switch The operator must press the trigger switch gradually only after having selected a crane control in order to avoid sudden crane movements PROPORTIONALER DRÜCKSCHALTER Der proportionale Drückschalter MV erlaubt die Geschwindigkeit der ausgewählten Kranbewegung von 0 losgelassener Drückschalt...

Page 80: ...ns control MA1 tool rotation or hydraulic winch control MA2 auxiliary lifting tool movement control MV selector of crane movements speed The emergency controls can be used only when the radio remote control is unusable and only to close the crane in the rest position without lifting any load NOTSTEUERUNGEN MS Steuerung der Abstützzylinder MG1 Steuerung der Drehbewegung MG2 Steuerung 1 Ausleger MG3...

Page 81: ...NES MG1 slewing control MG2 1st boom control MG3 2nd boom control MG4 2nd boom extensions control MJ1 jib articulation cylinder control MJ2 jib extension cylinders control MA1 tool movement control B 4 6 BEDIENUNGS STEUERUNGEN FÜR KRAN RRS JIB FUNKFERNSTEUERUNG RRS KRÄNE MG1 Steuerung der Drehbewegung MG2 Steuerung 1 Ausleger MG3 Steuerung 2 Ausleger MG4 Steuerung der Ausschübe MJ1 Steuerung Jib G...

Page 82: ...m control MG3 2nd boom control MG4 2nd boom extensions control MJ1 jib articulation cylinder control MJ2 jib extension cylinders control The fixed controls can be used only after its activation with the button 7 on the main control panel see B 4 3 RRS FESTE STEUERUNGEN STEUERVENTILSEITE MST1 Steuerung der Abstützungen Steuerventilseite MG1 Steuerung der Drehbewegung MG2 Steuerung 1 Ausleger MG3 St...

Page 83: ...BILIZER CONTROL OPPOSITE CONTROL VALVE SIDE MST2 stabilizer control at opposite control valve side The fixed controls can be used only after its activation with the button 7 on the main control panel see B 4 3 RRS FESTE ABSTÜTZSTEUERUNG STEUERVENTILGEGENSEITE MST2 Steuerung der Abstützungen Steuerventilgegenseite Die feste Steuerungen können nur nach ihrer Inbetriebsetzung durch die Taste 7 der Ha...

Page 84: ...abilizer rods DEV C Extension retraction of the crane s stabilizer legs DEV D Extension retraction of the crane s stabilizer rods OPPOSITE CONTROL VALVE SIDE DEV A Extension retraction of the crane s stabilizer rods DEV B Extension retraction of the crane s stabilizer legs DEV C Extension retraction of the additional stabilizer rods DEV D Extension retraction of the additional stabilizer legs WEGE...

Page 85: ...ing pressure valve is to limit the pump pressure to control main valve so the working pressure of all hydraulic cylinders is limited The max working pressure valve on the main control valve operates as load limiting device in this condition when into the moved cylinder the pressure reaches the max setting value the valve diverts the oil to return line stopping in this way the load moving B 5 BESCH...

Page 86: ...URE VALVE ON THE 1 BOOM CYLINDER This valve operates as load limiting device in this case On the not EC and not AS cranes when the 2 boom cylinder or the extensions cylinders are moved and when the pressure into the 1 boom cylinder reaches the max setting value the valve lets down slowly the 1 boom The activation of the valve indicates to the operator that the crane reached its max lifting capacit...

Page 87: ...the crane To remove the block condition push the extensions in again When the stem of the lifting cylinder is completely out if one insists with the manoeuvre to have it extracted the limiting device intervenes even if the crane is not loaded To unblock the NO RRS crane press the reset push button see B 4 1 on the control board and close the lifting cylinder little by little To unblock the RRS cra...

Page 88: ...the installer during the load tests of the crane Proceed as follows only in order to bring the crane back to its rest position EXCLUSION OF LOAD LIMITING DEVICE FOR NO RRS CRANE Break the seal of the A screw Tighten the A screw to cut out the load limiting device You must restore the normal safety conditions at an authorised assistance center B 5 4 AUSSCHLUSS DES MOMENTBEGRENZERS NICHT CE Der Mome...

Page 89: ... as follows only in order to bring the crane back to its rest position Release the solenoid valve YVH1 breaking the seal and pushing the spool A several times to release it You must restore the normal safety conditions at an authorised assistance center AUSSCHLUSS DES MOMENTBE GRENZERS RRS Die unten beschriebenen Vorgänge dürfen nur durchgeführt werden um den Kran in Ruhestellung zu bringen Das Ma...

Page 90: ...e oil in the power circuit is diverted to the return line by of a solenoid valve To restore the normal operating conditions turn the head of the button until the release is engaged and the button returns to its normal position Before restoring the normal operating conditions of the crane always check that the situations which prompted the use of the emergency button no longer exists and that the s...

Page 91: ... case of failure of hoses and in absence of motive power they prevent all movements caused by accidental operation of the control levers V1 1st boom articulation cylinder V2 2nd boom articulation cylinder V3 Hydraulic extensions cylinder V4 Stabilizers cylinders V5 Slewing cylinders V6 Outriggers extension cylinders optional See B 3 5 B 5 6 ABSPERRVENTILE AUF HYDRAULIKZYLINDERN Diese Ventile erlau...

Page 92: ... LEVER Its purpose is to lock automatically the stabilizer rods in their fully opened and closed position when the lever is turned downward AUTOMATIC ROD LOCKS WITH SPRING NO AA CRANE Its purpose is to lock automatically the stabilizer rods in their fully closed position Failure to lock the retracted rods correctly when transporting the machine may cause damage to property and injury to people see...

Page 93: ... the accidental escape of the extension This device consists of anti extracting plates that allow the extension to slide freely between the fully retracted and fully extended position To remove the manual extension it s necessary to remove the anti extracting plates During the extraction of the manual extension it s necessary to avoid the residual risks due to this operation see A 1 3 A 1 5 B 5 8 ...

Page 94: ...allation of two models of slewing limiting device MECHANICAL ELECTRONIC WITH RRS ONLY MECHANICAL SLEWING LIMITING DEVICE The mechanic limiting device consists of two plastic spacers inserted inside the rotation cylinders so as to limit the stroke of the pistons The installation of the mechanical slewing limiting device after the crane sale must be made at an authorized assistance center B 5 9 DREH...

Page 95: ... of the dangerous area the slewing limiting device disables all movements except the slewing manoeuvre that takes away the load from that area Only for RRS cranes in case of use of the emergency controls the slewing limiting device is not working take care of the truck stability The installation of the electronic slewing limiting device after the crane sale must be made at an authorized assistance...

Page 96: ...is in the yellow sector T 50 C it s dangerous to touch hydraulic elements because of their high temperature When the indicator is in the red sector T 80 C it s necessary to stop the work operations B 6 2 LOAD INDICATORS EC NOT RRS CRAN At the control boards see B 3 7 there are the load indicators pressure gauges that show the pressure of the 1 boom cylinder Yellow sector the crane has reached 90 o...

Page 97: ...are always equipped with pressure filter and clogging indicators B 6 4 SIGNAL LIGHT TOWER The tower provides visual and audible warning signals to indicate the load level of crane Flashing green light no audible signal the crane doesn t reach the 90 of max load capacity Flashing orange light intermittent audible signal the crane reached the 90 of max load capacity Fixed red light continuous audibl...

Page 98: ...four with additional stabilizers connected with a two color light installed in the cab 2 Red light indicates that one or more stabilizer extensions are not closed correctly Green light indicates that all stabilizer extensions are correctly closed The operator can not move the vehicle if the warning light is red B 6 5 WARNVORRICHTUNG VON SCHLUSS DER ABSTÜTZSTANGEN EG Die Vorrichtung besteht aus zwe...

Page 99: ...Colour matching is as follow Instructions notices white background black characters Danger notices yellow background black characters Compulsory actions blue background white characters In the enclosure D 1 11 are illustrated the pictograms stuck on the crane and its position If there are ruined or unreadable pictograms it s necessary go to an authorized assistance center to replace them B 7 PIKTO...

Page 100: ... an der Rauchbewegung erkennbar die Windfahne bleibt ruhig 2 Venticello leggero Light breeze Leichter Wind 1 6 3 3 m s 6 11 km h Il vento si sente in faccia le foglie stormiscono la ventarola si muove The wind is felt on the face leaves rustle weathercocks move Luft im Gesicht spürbar Blätter werden aufgewirbelt Windfahne flattert 3 Brezza debole Gentle breeze Leichte Brise 3 4 5 4 m s 12 19 km h ...

Page 101: ... electricity power lines For further information and action to be taken in the event of contact with power lines see section A 2 B 8 3 GROUND SLOPE Check that vehicle incline is within the maximum permitted value see D 1 1 Level indicators are located at the ends of the base B 8 2 ABSTAND VON ELEKTRISCHEN LEITUNGEN In der Nähe von elektrischen Freileitungen darf der Kran nur in einem Abstand D von...

Page 102: ...ground are shown in Tab B 3 B 8 4 WIDERSTAND DES GELÄNDES Vor der Stabilisierung der Maschine muss überprüft werden ob der Boden oder jede sonstige Auflage den von den Stützen erzeugten Druck aushalten kann Wenn dieser Druck den zulässigen Wert siehe Tab B 3 übersteigt muss die Auflagefläche vergrößert werden um die Gefahr eines Stabilitätsverlustes abzuwenden siehe A 1 7 Wenn zusätzliche Platten ...

Page 103: ...ivocal To prevent misunderstanding the following signals are suggested Das Mindestflächenmaß A der Auflagefläche kann mit folgender Formel berechnet werden Fmax daN ist die maximale Kraft des Abstützzylinders und Pamm daN cm 2 der maximal zulässige Bodendruck Um einen Stabilitätsverlust zu vermeiden muss unbedingt darauf geachtet werden dass die Stützen nicht in der Nähe von Abläufen Gullys Kanali...

Page 104: ...ts bolts pins and lifting equipment see A 10 Presence and integrity of all decals on the crane see D 1 11 The lifting component is suitable That filter clogging is less than the permitted level see B 6 3 This check should be made when the power take off is enabled That the oil level in the crane is above the minimum level see B 6 1 That there is enough fuel in the truck tank That all unauthorised ...

Page 105: ...power take off engaged because the power take off might break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a speed exceeding the rated one might cause a serious accident and the risk of breakage due to fatigue is higher 2 Feed the electric installation of the crane 3 For EC cranes turn the start key of the co...

Page 106: ... power take off might break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a speed exceeding the rated one might cause a serious accident and the risk of breakage due to fatigue is higher 2 Feed the electric installation of the crane 3 Feed the radio remote control turn the key to RADIO 4 Switch on the radio tr...

Page 107: ...tion the limit stop signals must be visible see A 1 7 and the lock pin must be perfectly inserted in the rod D 5 In case of manual revolving stabilizer legs move down the legs into vertical position and insert the stabilizer lock pins 6 Turn the valve lever on the cylinder to allow oil to pass through E 7 Operate the control lever F see B 4 4 the cylinder must touch the ground and lift the truck s...

Page 108: ... lock pin must be perfectly inserted in the rod D 4 In case of manual revolving stabilizer legs move down the legs into vertical position and insert the stabilizer lock pins 5 Turn the valve lever on the cylinder to allow oil to pass through E 6 Turn the deviation valve lever on stabiliser and operate the control lever F see B 4 4 the cylinder must touch the ground and lift the truck slightly with...

Page 109: ... moving parts of the crane see A 1 5 Fully close the 2nd boom cylinder articulation cylinder by means of the lever on the control valve 1 Then lift the 1st boom by moving the control lever of the lifting cylinder so that the 2nd boom can rotate freely 2 Than take the 2nd boom into the horizontal by using the articulation cylinder 3 B 9 5 ÖFFNUNGS VERFAHREN DES KRANS Der Bediener muss sich beim Öff...

Page 110: ...opes chains bands etc whose maximum capacity is lower than that be hoisted Apply the hoisting cables ropes chains bands to the hook so that their safety is not compromised Hoist the loads from their centre of gravity and make sure that they cannot move slide and rotate see A 11 Avoid sudden movements operate the control levers gently and gradually see A 11 Do not interrupt the movements suddenly m...

Page 111: ...MENTS The crane controls can carry out some manoeuvres at the same time by moving two levers simultaneously In case of not proportional main valve and fixed displacement pump the speed of each movement decreases when using two functions at the same time Pay the utmost attention when releasing one control because the other function accelerates suddenly In case of proportional main valve and variabl...

Page 112: ...from the column side to avoid collisions with moving parts of the crane see A 1 5 Close the hydraulic extensions of the crane 1 and move the 1st boom so that the 2nd boom can rotate freely 2 Rotate the crane perpendicularly to the vehicle axis till the arrow on the base is aligned with that one on the column 3 B 9 7 SCHLIESSUNGS VERFAHREN DES KRANS Der Bediener muss sich beim Schließen des Krans a...

Page 113: ...are in their seats Block the crane 5 Than make sure that no part of the crane and no accessories are out of the truck profile see A 9 If for transport the crane is closed with the boom on the vehicle body make sure that the crane cannot move see A 9 If the crane is not blocked properly or not closed completely the risk of accidents is high Den Bedienhebel des Gelenkzylinders betätigen und so den 2...

Page 114: ...ly the stabilizer leg B 3 Turn the lever of the stabilizer leg valve onto the closed position C 4 In case of pivoting stabilizer legs turn the cylinder in transport position insert the lock pin 5 Disable the stabilizer rod lock with lever D see B 5 7 und retract the rod by few centimeters 6 Put the stabilizer rod lock with lever back in the locked position E and fully retract the rod In this posit...

Page 115: ...g B 3 Turn the lever of the stabilizer leg valve onto the closed position C 4 In case of pivoting stabilizer legs turn the cylinder in transport position insert the lock pin 5 Turn the deviation valve lever on rod disable the stabilizer rod lock with lever D see B 5 7 und retract the rod by few centimeters 6 Put the stabilizer rod lock with lever back in the locked position E and fully retract the...

Page 116: ... that the control panel of the crane is not powered the power take off is out the stabilizing rods are blocked by the stabilizer lock device and the stabilizers legs are completely closed see A 9 the crane is in the rest position and there are no crane components or accessories sticking out of the transversal profile of the crane see A 9 B 9 10 VERBINDLICHE KONTROLLE VOR DEM VERLASSEN DES ARBEITZP...

Page 117: ...n connecting rods 3 Jib articulation cylinder 4 Jib boom 5 Jib telescopic extensions 6 Jib extension cylinders 7 Jib mobile hook 8 Jib fixed hook B 10 2 WORK RANGE The jib must not be used to move loads secured to the mobile hook if the boom is not vertical If you want to lift loads greater than the max capacity of the jib it s necessary to remove the jib boom see B 10 9 and work with the basic cr...

Page 118: ...oom cylinder and the jib joint cylinder When the load moment limiter is triggered all controls are disabled as shown in the following table If the signal which triggered the load moment limiter is derived from the jib joint cylinder it may be that retraction of the telescopic components on the base crane is not sufficient to reset normal crane functioning In this case the jib telescopic components...

Page 119: ...entbegrenzer an wenn die Last ein höheres Moment erzeugt als das für die Maschine eingestellte Höchstmoment Der Begrenzer analysiert ständig die Konfiguration des Krans und der eingehängten Last und liest die im Zylinder des 1 Auslegers und im Jib Gelenkzylinder erzeugten Drücke ab Mit der Aktivierung des Momentbe grenzers werden die Steuerungen deaktiviert wie es in der folgenden Abbildung angeze...

Page 120: ...functioning In this case the jib telescopic components must be retracted as indicated in the diagram Wenn das Signal das den Momentbegrenzer ausgelöst hat vom Jib Gelenkzylinder kommt könnte es vorkommen dass das Einfahren der Teleskopelemente des Basiskrans nicht ausreicht um den normalen Kranbetrieb wieder herzustellen In diesem Fall muss das Einfahren der Teleskopelemente des Jib wie auf der Ab...

Page 121: ...ANE Proceed as follows only in order to bring the crane back to its rest position Release the solenoid valve YVH1 breaking the seal and driving the wing screw A without tightening You must restore the normal safety conditions at an authorised assistance center AUSSCHLUSS DES MOMENTBE GRENZERS FÜR JIBKRAN RRS Die unten beschriebenen Vorgänge dürfen nur durchgeführt werden um den Kran in Ruhestellun...

Page 122: ... fare riferimento al paragrafo B 5 6 B 10 5 CHECK VALVES ON JIB CYLINDERS VJ1 Jib boom articulation cylinder VJ2 Jib extensions cylinders See section B 5 6 for the functioning specifications B 10 5 BLOCKVENTILE AUF JIB ZYLINDERN VJ1 Gelenkzylinder Jib Ausleger VJ2 Schubzylinder Jib Ausleger Bezüglich der Betriebsspezifikationen wird auf den Abschnitt B 5 6 verwiesen VJ1 VJ2 ...

Page 123: ... 6 JIB CRANE CONTROLS MA1 jib articulation cylinder control MA2 jib extension cylinders control For the others operating controls of the radio transmitters see D 1 10 B 10 6 KRANSTEUERUNGEN MIT JIB MA1 Steuerung Jib Gelenkzylinder MA2 Steuerung Jib Schübzylinder Für die andere Steuerungs funktionen der Funksender siehe D 1 10 MG1 MG2 MG3 MG4 MA1 MA2 MA3 MA4 MG1 MG2 MG3 MG4 MA1 MA2 MA3 MA4 ...

Page 124: ...ed completely the hydraulic extensions of the standard crane Open fully the boom and set the jib in the illustrated position 1 Open the hydraulic jib extensions until the hook reach the vertical line of the load to be lifted Take care not to bump into moving parts on the jib boom particularly during opening and closing of the jib B 10 7 ÖFFNUNGS VERFAHREN DES JIB Der Bediener muss den Jib Ausleger...

Page 125: ... to move the truck when the jib is not perfectly closed Fully retract the jib extensions 1 then retract the base crane boom extensions 2 Close completely the jib boom 3 Take care not to bump into moving parts on the jib boom particularly during opening and closing of the jib B 10 8 SCHLIESSUNGS VERFAHREN DES JIB Es ist verboten mit dem Fahrzeug zu fahren wenn der Jib nicht völlig geschlossen ist D...

Page 126: ...etecting line of the load limiting device and inside the general hydraulic system the electring couplings are in order and correct the whole load limiting device is perfectly functioning Let allign the boom extensions of the basic crane towards the jib attachment Slowly open the basis crane extensions until the locking pin insert holes are coaxial see figure Insert the locking pin and the split Co...

Page 127: ...g floor Open the extensions of the basis crane until the back of the jib is resting on the loading floor Do NOT exert force on the jib to make easier the extraction of the locking pin Pull the coupling sleeve to disconnect the quick couplings Disconnect the electric connectors Remove the split pin and the pin of the jib attachment Retract the basic crane extensions up to the complete extraction of...

Page 128: ...ook are there lock devices designed to prevent the accidental escape of the extension This device allows the extension to slide freely between the fully retracted and fully extended position To remove the manual extension press down with a screwdriver where it s indicated in figure During the extraction of the manual extension it s necessary to avoid the residual risks due to this operation see A ...

Page 129: ...he standard crane WINCH This is a hydraulic device used to lift loads using a cable and hook Load capacity depends on crane boom movement capacity and the lifting capacity of the winch Load capacity already takes into consideration the weight of the winch pulley and cable The load diagram is dedicated BUCKET GRAB These are hydraulic pick up and lifting devices The load capacity is fully dependent ...

Page 130: ...This value is punched on the end of each manual extension When you need to move a load with the manual extension always check that the load to be hoisted doesn t exceed the nominal capacity of the extension INSTALLATION OF MANUAL EXTENSIONS Here below you find the procedure for the correct installation of the manual extensions on the crane 1 put it down in a stable place 2 move the crane hydraulic...

Page 131: ...d the lock pin B 3 let the extension run until the holes on the extensions are lined up 4 insert the lock pin with the relative safety lock C REMOVING A MANUAL EXTENSION To disassemble the manual extension it is necessary to extract the lock pin and to disconnect the device that prevents the complete coming out of the manual extension see B 5 8 When manual extension are used the operator must avoi...

Page 132: ...e ascent limit switch The cable ascent limit switch blocks cable winding and prevents damage to the cable The device operates using a micro switch or pull limiter When this device is triggered only crane rotation and cable descent are permitted 2 Cable descent limit switch The cable descent limit switch blocks unwinding of the cable and ensures a minimum number of cable turns on the drum The devic...

Page 133: ...ase it is necessary to ensure the compaction of the first layer of rope by using steel bars or other suitable means The operator must carry out the first few operations hoisting a modest load to no more than 1 m from the ground in order to check that the lowering operation is controlled If the winch suddenly emits unusual noises while it is being operated you must immediately stop work to avoid me...

Page 134: ... 1 Lifting of fettered loads and dragging of loads see A 16 2 Using the bucket grab rotor before the machine on which it is installed is declared as conforming with Machinery Directive The bucket must be secured directly on the crane boom or as required on the rotor to conform with essential safety requirements Declassification of cranes mounting buckets and grabs is irreversible even if the insta...

Page 135: ...C 1 C MANUALE DI MANUTENZIONE C MAINTENANCE MANUAL C WARTUNGSHANDBUCH ...

Page 136: ...orised assistance centre All repair reports drafted by authorised assistance centres following routine and extraordinary maintenance must be recorded and archived by the owner of the crane C 2 ORDINARY MAINTENANCE The following routine maintenance should be performed by the operator to ensure machine efficiency GREASING TELESCOPIC EXTENSIONS AND GREASE NIPPLES TOPPING UP OIL IN TANK CRANE CLEANING...

Page 137: ...ean the grease nipple Insert new grease until the grease is coming out of the joints to ensure that all the old grease is replaced by new grease Carefully remove any excess grease Grease is a dangerous pollutant Handle with care and contact an authorised waste management company for disposal see A 6 Use a type of grease compatible with that indicated in Tab C 1 Do NOT use greases containing Molybd...

Page 138: ...re get a ladder or another suitable means Do not climb on the crane C 2 2 SCHMIERPLAN Nicht alle Schmierstellen sind vom Boden aus erreichbar Daher eine Leiter oder ein anderes geeignetes Mittel verwenden Nie auf den Kran klettern JIB Tab C 2 Frequenza di ingrassaggio Frequency of greasing Schmierintervalle FREQUENZA DI INGRASSAGGIO FREQUENCY OF GREASING SCHMIERINTERVALLE 50 h 6 settimane 50 h 6 w...

Page 139: ...ly closed The hydraulic oil is a very polluting substance then it is to be moved with care and to be discharged by an authorized company see A 6 C 2 3 AUFFÜLLEN DES ÖLBEHÄLTERS Vor dem Kranbetrieb den Ölstand im Tank überprüfen der Ölstand muss bei ruhiger und horizontaler Stellung des Krans zwischen die Min und Max Markierung reichen siehe B 6 1 Wenn der Ölstand unter die Min Markierung absinkt d...

Page 140: ...essure which must never exceed 60 C in temperature In any case it is forbidden to direct pressurized jets close to the electric components and anyhow all the points marked with the following symbol Use special spray lubricants to clean and oil the winch cable to ensure good maintenance of the cable see winch manual Use always biodegradable cleaning agents To avoid oxidation of chrome plated parts ...

Page 141: ... must be made during routine maintenance C 4 EXTRAORDINARY MAINTENANCE Extraordinary maintenance means all maintenance not described as part of routine maintenance e g problems relating to crane defects and accidents Extraordinary maintenance must be performed by an authorised assistance centre C 5 INACTIVITY After long periods of inactivity generally over 6 months it s necessary to provide an ext...

Page 142: ...ne into its transport configuration 3 Detach the electrical connections from the truck s electrical system 4 Disconnect the hydraulic connections to pump and tank Beware of escaping oil 5 Connect the crane to a lifting device remove the crane mounting bolts 6 Lift the crane by means of the attachment located on the top of the first boom and place it in a flat and stable position on the ground 7 Re...

Page 143: ...out all precautions in order to avoid leakage of polluting materials and substances of the crane oil grease plastic hoses etc see A 6 5 Protect the crane from atmospheric agents humidity marine environment etc with suitable package C 6 3 DISPOSAL The crane and all components must be disposed of by an authorised waste management company in accordance with current legislation Verify that all compone...

Page 144: ...D 1 806N 906N D ALLEGATI D ENCLOSURES D BEILAGEN ...

Page 145: ... idraulico Weight of extra stabilizers with hydraulic pull out Gewicht der hydraulisch ausfahrbaren Extraabstützungen 180 kg Std 5435 daN Reazione massima sullo stabilizzatore Max reaction on stabilizer leg Max Reaktion auf dem Abstützbein Extra 3835 daN Std 36 daN cm 2 Carico massimo trasmesso al suolo dal cilindro stabilizzatore Max load transferred on the ground by the stabilizer leg Vom Abstüt...

Page 146: ...o 1 boom cylinder 1 Ausleger Zylinder 18 13 Cilindro 2 braccio 2 boom cylinder 2 Ausleger Zylinder 25 18 Elementi telescopici Boom extensions Teleskopausschübe 1S 10 6 2S 20 12 3S 30 18 4S 40 25 Cilindro articolazione braccio jib Jib boom articulation cylinder Jib Ausleger Gelenkzylinder 7 5 Elementi telescopici jib Jib extensions Teleskopische Jib Ausschübe J1 10 5 CAPACITÀ CIRCUITO IDRAULICO CAP...

Page 147: ... 806N 906N NO JIB D 1 4 GESAMT ABMESSUNGEN 450 492 160 550 600 725 OPTIONAL 3300 STD 4430 EX 820 STD 1350 EX 2080 400 STD 1000 EX 300 2220 495 1045 1940 A 660 OPTIONAL 520 520 190 190 202 140 492 489 Ø 80 VERSIONE VERSION A mm 1S 2020 2S 2100 3S 2220 4S 2250 ...

Page 148: ...I D INGOMBRO OVERALL DIMENSIONS 806N 3SJ1 906N 3SJ1 GESAMTABMESSUNGEN 450 492 160 550 3300 STD 4430 EX 820 STD 1350 EX 2080 400 STD 1000 EX 300 2220 495 1045 1940 520 520 190 190 202 140 492 489 Ø 80 2250 725 785 AA ...

Page 149: ...D 6 D 1 5 ALTEZZA GANCIO D 1 5 HOOK HEIGHT 806N 906N D 1 5 HAKEN HÖHE 0 1 2 m 1 1 2 3 4 5 6 m 0 0 1 2 m 1 1 2 3 4 5 6 m 0 1000 H 1000 H VERSIONE VERSION H mm 1S 2215 2S 2215 3S 2135 4S 2025 ...

Page 150: ...sary to subtract the tool weight from the loads D 1 6 LASTDIAGRAMME Die Tragfähigkeiten der Seilwinde können niedriger je nach dem installierten Windenmodell sein Um die Nettolasten für Gerät zu berechnen ist es notwendig das Eigengewicht des Gerätes von der Lasten abzuziehen 0 1 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 8 9 11 12 10 70 1190 m kg kg kg 2630 1700 1210 875 650 840 2 50 3 88 5 44 7 10 8 74 ...

Page 151: ...he tool weight from the loads LASTDIAGRAMM Die Tragfähigkeiten der Seilwinde können niedriger je nach dem installierten Windenmodell sein Um die Nettolasten für Gerät zu berechnen ist es notwendig das Eigengewicht des Gerätes von der Lasten abzuziehen 0 1 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 8 9 11 12 10 11 13 14 1120 m kg kg kg 2565 1610 1130 650 490 790 2 50 3 98 5 55 8 74 10 40 1060 2 8 m 875 610...

Page 152: ... from the loads LASTDIAGRAMM Die Tragfähigkeiten der Seilwinde können niedriger je nach dem installierten Windenmodell sein Um die Nettolasten für Gerät zu berechnen ist es notwendig das Eigengewicht des Gerätes von der Lasten abzuziehen 0 1 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 8 9 11 12 10 11 12 13 13 14 15 1060 m kg kg kg 2465 1520 1055 490 400 730 2 50 4 05 5 60 10 40 12 00 990 800 560 7 18 740 6...

Page 153: ... from the loads LASTDIAGRAMM Die Tragfähigkeiten der Seilwinde können niedriger je nach dem installierten Windenmodell sein Um die Nettolasten für Gerät zu berechnen ist es notwendig das Eigengewicht des Gerätes von der Lasten abzuziehen 0 1 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 8 9 11 12 10 11 12 13 13 14 15 1000 m kg kg kg 2390 1440 980 490 400 680 2 50 4 15 5 70 10 40 12 00 910 735 510 7 30 670 58...

Page 154: ...to lift loads greater than the max capacity LASTDIAGRAMM Den Jib Ausleger demontieren siehe B 10 9 um hohere Lasten als die max Hubkraft zu heben 0 1 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 8 9 11 12 10 11 12 13 13 14 15 16 17 18 14 15 16 kg m 350 300 220 10 90 12 20 13 70 150 15 10 590 330 6 20 7 53 kg m kg m 500 350 220 4 72 6 05 7 47 150 8 96 70 0 11 66 14 68 16 02 17 36 ...

Page 155: ...d to tip Ks load coefficient 1 2 TL test load As a general rule F affects the axis column The following formula is used to calculate the weight of the arms applied to the tip Gb The following formula is used to calculate the test load TL D 1 7 GEWICHTE UND SCHWERPUNKTE Dieser Anhang enthält die erforder lichen Daten für die Stabilitätsbe rechnungen und die Belastungsprüfung gemäß EN 12999 Nachsteh...

Page 156: ...D 13 D 1 8 SCHEMI IDRAULICI STABILIZZATORI NO AA 1 04 0021 D 1 8 HYDRAULIC DIAGRAMS STABILIZERS NOT AA 1 04 0021 806N NO CE NO AS 906N NO JIB D 1 8 HYDRAULIKSCHEMA ABSTÜTZUNGEN NICHT AA 1 04 0021 A B ...

Page 157: ...D 14 STABILIZZATORI NO AA 1 04 0022 STABILIZERS NOT AA 1 04 0022 806N CE AS 906N JIB ABSTÜTZUNGEN NICHT AA 1 04 0022 A B A B ...

Page 158: ...D 15 STABILIZZATORI AA 1 04 0024 STABILIZERS AA 1 04 0024 806N NO CE NO AS ABSTÜTZUNGEN AA 1 04 0024 A B C D P OFF OFF OFF A B OFF OFF OFF C D A B ...

Page 159: ...D 16 STABILIZZATORI AA 1 04 0023 STABILIZERS AA 1 04 0023 806N CE AS ABSTÜTZUNGEN AA 1 04 0023 A B C D P OFF OFF OFF A B OFF OFF OFF C D A B A B ...

Page 160: ...D 17 STABILIZZATORI AA 1 04 0025 STABILIZERS AA 1 04 0025 906N JIB ABSTÜTZUNGEN AA 1 04 0025 OFF OFF OFF OFF A C B D OFF OFF OFF OFF A B C D A B A B A B C D P A B C D P ...

Page 161: ... GRU NO CE NO AS 1 03 0057 HYDRAULIC DIAGRAM CONTROL VALVE NO EC NO AS CRANE 1 03 0057 806N HYDRAULIKSCHEMA STEUERVENTIL KRAN NICHT EG NICHT AS 1 03 0057 20 l min 1 5 bar 30µ 35 l 245 bar 180 bar A A A A B B B B 180 bar 110 bar A B M T2 ...

Page 162: ...TORE GRU CE AS 1 03 0056 HYDRAULIC DIAGRAM CONTROL VALVE EC AS CRANE 1 03 0056 806N HYDRAULIKSCHEMA STEUERVENTIL KRAN EG AS 1 03 0056 A 20 l min 1 5 bar 30µ 35 l 245 bar 180 bar T1 B A A A A B B B B 180 bar 110 bar A B 12V 24V M T2 ...

Page 163: ...ISTRIBUTORE GRU RRS 1 03 0102 HYDRAULIC DIAGRAM CONTROL VALVE RRS CRANE 1 03 0102 906N HYDRAULIKSCHEMA STEUERVENTIL KRAN RRS 1 03 0102 T P M B A B A B A A B A B 20 l min 1 5 bar 30µ 35 l 245 bar 180 bar 180 bar 110 bar 12µ CE ...

Page 164: ... 1 03 0089 906N JIB HYDRAULIKSCHEMA STEUERVENTIL KRAN RRS JIB 1 03 0089 20 l min 1 5 bar 30µ 35 L P LS R Z DW LS mm V a b mm V a b OUT mm V a b IN mm V a b mm V a b R P Z LS T b a b a IN OUT IN OUT A B A B A B A B A B A B A B A B OUT IN OUT IN 110 bar 180 bar 180 bar 5 bar OUT IN IN OUT mm V a b 245 bar ...

Page 165: ... HYDRAULIC DIAGRAM CONTROL VALVE FOR JIB CONTROLS NO RRS CRANE 1 03 0090 806N JIB HYDRAULIKSCHEMA STEUERVENTIL FÜR JIB STEUERUNGEN KRAN NICHT RRS 1 03 0090 T DISTRIBUTORE STANDARD STANDARD CONTROL VALVE STANDARDSTEUERVENTIL T P 180 bar T1 A A B 180 bar T2 B 180 bar 180 bar ...

Page 166: ...ROL VALVE FOR SUPPL ACTIVATIONS NO RRS CRANE 1 03 0080 806N NO JIB HYDRAULIKSCHEMA STEUERVENTIL FÜR ZUSATZFUNKTIONEN KRAN NICHT RRS 1 03 0080 T DISTRIBUTORE STANDARD STANDARD CONTROL VALVE STANDARDSTEUERVENTIL T DISTRIBUTORE STANDARD STANDARD CONTROL VALVE STANDARDSTEUERVENTIL A B P T A B A B T P C C ...

Page 167: ...STRIBUTORE PER ATTIVAZIONI SUPPL GRU RRS 1 03 0081 HYDRAULIC DIAGRAM CONTROL VALVE ELEMENTS FOR SUPPL ACTIVATIONS RRS CRANE 1 03 0081 906N NO JIB HYDRAULIKSCHEMA STEUERVENTILELEMENTE FÜR ZUSATZFUNKTIONEN KRAN RRS 1 03 0081 B A B A B A ...

Page 168: ...D 25 SCHEMA IDRAULICO ROTAZIONE GRU 1 05 0027 HYDRAULIC DIAGRAM ROTATION CRANE 1 05 0027 806N 906N HYDRAULIKSCHEMA UMDREHUNG KRAN 1 05 0027 A B ...

Page 169: ...D 26 SCHEMA IDRAULICO CILINDRO 1 BRACCIO 1 05 0028 HYDRAULIC DIAGRAM 1ST BOOM CYLINDER 1 05 0028 806N 906N HYDRAULIKSCHEMA 1 AUSLEGERZYLINDER 1 05 0028 C1 V1 270 bar ...

Page 170: ...NTO GRU NO CE NO AS Optional 1 06 0039 HYDRAULIC DIAGRAM LOAD LIMIITING DEVICE NO EC NO AS CRANE Optional 1 06 0039 806N HYDRAULIKSCHEMA MOMENTBEGRENZER KRAN NICHT EG NICHT AS Optional 1 06 0039 B I M PIL P RS T 1 LIG 5 bar P A B A B 250 bar ...

Page 171: ... 28 SCHEMA IDRAULICO LIMITATORE DI MOMENTO GRU CE 1 06 0038 HYDRAULIC DIAGRAM LOAD LIMIITING DEVICE EC CRANE 1 06 0038 806N HYDRAULIKSCHEMA MOMENTBEGRENZER KRAN EG 1 06 0038 C1 V1 A P T I S1 S2 B 250 bar ...

Page 172: ...D 29 SCHEMA IDRAULICO CILINDRO 2 BRACCIO 1 05 0029 HYDRAULIC DIAGRAM 2ND BOOM CYLINDER 1 05 0029 806N 906N HYDRAULIKSCHEMA 2 AUSLEGER ZYLINDER 1 05 0029 C1 C2 V1 V2 260 bar ...

Page 173: ...D 30 SCHEMA IDRAULICO CILINDRI TELESCOPICI 1 05 0030 HYDRAULIC DIAGRAM EXTENSIONS CYLINDERS 1 05 0030 806N 906N HYDRAULIKSCHEMA SCHUBZYLINDER 1 05 0030 350bar 350bar ...

Page 174: ...D 31 SCHEMA IDRAULICO BACCIO JIB 1 05 0054 HYDRAULIC DIAGRAM JIB BOOM 1 05 0054 806N 906N HYDRAULIKSCHEMA JIB AUSLEGER 1 05 0054 190 bar A B A B LM 180 bar 180 bar 180 bar 180 bar ...

Page 175: ...AULICO LIMITATORE DI MOMENTO GRU CON JIB NO RRS 1 06 0056 HYDRAULIC DIAGRAM LOAD LIMITING DEVICE JIB CRANE NO RRS 1 06 0056 806N JIB HYDRAULIKSCHEMA MOMENTBEGRENZER JIB KRAN NICHT RRS 1 06 0056 P T I S1 S2 A B 170 bar ...

Page 176: ...hiave B R R RB RV RN RN RN B L RB V CB C RESET AVPS HL HV B B Z Z Z B PRESSOSTATO 24 30 V Z del connettore scheda del connettore scheda Al pin 6 scheda Al pin 4 del connettore Al pin 3 del connettore scheda Al pin 2 del connettore scheda Al pin 5 scheda del connettore scheda del connettore Ai pin 9 10 11 scheda del connettore Al pin 7 Al pin 8 del connettore scheda Al pin 1 scheda del connettore K...

Page 177: ...0 A2 A11 A1 A12 3 2 1 4 A6 A7 A5 A8 B4 CW DX CCW SX PWR 5 4 3 1 2 B1 B9 B8 B6 3 2 1 4 4 3 2 1 YVH1 1 2 3 4 5 MAN RADIO SCHLUSSEL IN 5404 DIODE FUSE 10A 6 6 STOPFEN A9 A4 WHITE CONNECTOR CONNETTORE NERO WEISS ANSCHLUSS CONNETTORE BIANCO BLACK CONNECTOR SCHWARZ ANSCHLUSS PLUG TAPPO KEY CHIAVE 580 10120 HETRONIC PROPORTIONAL POWER CABLES SECTION 1 5mm2 CAVO ANTIOLIO SEZIONE FILI ALIMENTAZIONE 1 5mm2 ...

Page 178: ...NG VERDRAHTUNGEN 5 16 0039 XS2 XS10 EMER01 XS9 XS3 XS11 XS4 XS5 XS6 XS7 XS12 XS0 XS1 YVH1 M01 M02 M03 M04 M05 M06 M07 M08 ON OFF RADIO EMER 01 XS8 EMER02 PWR Reset Rallentamento Rallentamento 80 Ingres Elettrov Rpm Rpm Motore Start Motore Stop 1 2 3 4 5 1 2 3 4 5 6 7 8 6 7 8 12 25 54 14 F G H I L M N O P Q R S T U V Z X J K W AA AB AC AD y AE AF E GND ...

Page 179: ... Blu blue 4 g v Giallo yellow 2 Marrone brown 1 Verde green 3 XS8 Reset START AVPS Black 2 PLE white 1 turtle Valve power 2 CAVO EV Rpm Orange 2 Rpm Blue 3 Motor Start Violet 4 Motor Stop Gray 5 Brown 1 OPTION 6 EARTH Yellow green Blu blue 4 g v Giallo yellow 2 Marrone brown 1 Verde green 3 1 2 3 4 5 6 7 8 SCANRECO XS8 Reset n 7 SCANRECO EX PLE 80 n 5 SCANRECO EX2 Valve power POWER CABLE DV Rpm n ...

Page 180: ... FUNZIONI OPERATIVE RADIOCOMANDI JIB D 1 10 OPERATING FUNCTIONS OF THE JIB RADIO REMOTE CONTROLS HETRONIC D 1 10 FUNKTIONEN DER FUNKFERNSTEUERUNGEN FÜR JIB KRAN 10 9 8 7 MG1 MG2 MG3 MG4 MA1 MA2 MA3 MA4 1 2 3 4 5 6 ...

Page 181: ...button Not Aus Taste Interrompe la trasmissione radio e blocca tutti i movimenti della gru Interrupts the radio transmission and blocks all crane movements Schaltet die Funksendung aus und blockiert alle Kranbewe gungen 6 Switch 1 2 1 Rallenta la velocità della gru 2 La gru si muove alla massima velocità consentita 1 slows down the crane movements 2 The crane moves at the max allowable speed 1 Ver...

Page 182: ...he load limiting device Pushing the RESET button the transmitter indicates 000 The green led begins to flash and this indicates that the transmitter is ready to move the crane 5 A code displayed on the receiver corresponds to every joystick starting from left 100 corrsponds to the first joystick 200 to the second one etc The 002 code corresponds to the emergency stop button PROCEDURE TO SWITCH OFF...

Page 183: ...D 40 FUNZIONI OPERATIVE RADIOCOMANDI OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS HETRONIC CAN BUS FUNKTIONEN DER FUNKFERNSTEUERUNGEN MG1 MG2 MG3 MG4 MA1 MA2 MA3 MA4 1 2 3 4 5 6 7 8 10 9 11 12 ...

Page 184: ...er 6 Pulsante d emergenza Emergency button Not Aus Taste Interrompe la trasmissione radio e blocca tutti i movimenti della gru Interrupts the radio transmission and blocks all crane movements Schaltet die Funksendung aus und blockiert alle Kranbewe gungen 7 8 9 10 Spie Leds Kontrollleuchten verde green grün Power rossa red rot 100 arancione orange 90 100 verde green grün 90 7 Verde e lampeggiante ...

Page 185: ...l panel by means of the respective switches on the transmitter In order to enable the jib or a tool winch or grab move the switch 3 5 and then move it again in the central position the displays of the control panel and of the transmitter show the activated tool Repeat the same operations to disable the tool A code displayed on the receiver corresponds to every joystick starting from left 100 corrs...

Page 186: ...D 43 FUNZIONI OPERATIVE RADIOCOMANDI OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS SCANRECO FUNKTIONEN DER FUNKFERNSTEUERUNGEN 1 2 3 4 5 6 7 8 9 MG1 MG2 MG3 MG4 MA1 MA2 ...

Page 187: ... lights 3 times and a beep is emitted the battery of the transmitter is discharged Wenn rot und nicht blinkend zeigt sie die richtige Arbeits weise des Sendegerätes Wenn sie dreimal blinkt und ein Signalton ausgegeben wird ist die Batterie des Sende gerätes leer 6 Pulsante Button Taste ON Reset Freq Sh Premuto una volta attiva la trasmittente Premuto a trasmittente accesa resetta il limitatore di ...

Page 188: ... 6 On Reset Freq Sh to enable the transmitter 3 The red led is on and not intermittent The green led flashes and indicates the operating speed of the crane 4 The transmitter is ready to control the crane PROCEDURE TO SWITCH OFF THE SCANRECO RADIOCONTROL 1 Push the emergency button See the Use and Maintenance Manual of the radio remote control supplied by the manufacturer to obtain other informatio...

Page 189: ... AUF ABSTÜTZUNGEN L1 L2 L3 L4 L5 L6 D 1 11 PICTOGRAMS ON THE CRANE PRESSO I COMANDI AT CONTROLS NEBEN STEUERUNGEN L7 L8 L9 SUL BASAMENTO ON BASE AUF SOCKEL L10 L11 D 1 11 PIKTOGRAMME AUF DEM KRAN SULLA COLONNA ON COLUMN AUF SÄULE L12 L13 SUI BRACCI ON BOOMS AUF AUSLEGERN L14 L15 ...

Page 190: ...orrectly fully extend the beams and deploy the stabilizer feet on the ground L7 Read the operator s manual do NOT use water jets on controls do NOT bang on the boom during crane opening and closing wear helmet gloves and industrial footwear L8 Power supply voltage of crane L9 Do NOT use the emergency controls under normal work conditions L10 Fork support positions to lift crane L11 Crane dead poin...

Page 191: ...io Oil tank filling up Auffüllen des Ölbehälters Arresto gru Crane stop operation Kranstopp Funktion Limitatore di momento Load limiting device Momentbegrenzer Limitatore di carico prolunghe man Man extensions load limiting device Lastbegrenzer für man Verlängerungen Collegamenti aspirazione e mandata pompa Suction and pressure pump connections Anschlüsse Saug und Druckleitung Pumpe Controllo arga...

Page 192: ...g elements check plates and shims Kontrolle der Spiele Unterlegscheiben und Abstandhalter Saldature visibili Visible welds Sichbare Schweißverbindungen Cromatura steli cilindri Chrome plated cylinder rods Verchromte Zyliderschäfte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e...

Page 193: ...ion hose Kranbewegung ist langsam 1 Der Ansaugschlauch ist zerdrückt 2 Ansaugen von Luft 1 Ersetzen des Ansaugschlauches 2 Den Anzugsmoment der Ansaug schlauchanschlüsse überprüfen La gru non completa i movimenti 1 Basso livello dell olio 1 Ripristinare il livello dell olio nel serbatoio The crane does not complete its movements 1 Low oil level 1 Restore the oil level in the tank Unvollständige Kr...

Page 194: ...e Ventile eichen oder reinigen 3 Die Dichtungen ersetzen Rotazione bloccata in un senso 1 Intervento del fine corsa di rotazione Rotation blocked in one direction 1 Slewing limiting device triggered In einer Richtung blockierte Umdrehung 1 Drehbegrenzer eingeschaltet Il cilindro stabilizzatore rientra durante il lavoro 1 Usura della valvola di blocco sul cilindro mancanza di tenuta idraulica 2 Usu...

Page 195: ...senza di particelle metalliche nei filtri olio 1 Alcune parti del circuito oleodinamico possono essere deteriorate 1 Recarsi presso un centro di assistenza autorizzato Metal particles found in the oil filters 1 Some parts of the hydraulic circuit may be in a state of deterioration 1 Go to an authorized assistance center Metallteilchen in den Ölfiltern 1 Teile des Hydraulikkreises können beschädigt...

Page 196: ... Falle von GEOMET Schrauben ist es notwendig den Anzungsmoment mit den in der folgenden Tabelle angegebenen Faktoren k zu multiplizieren Tab D 1 Serraggio viteria Tightening of bolts and screws Anzug der Schrauben COPPIA DI SERRAGGIO TIGHTENING TORQUE ANZUGSDREHMOMENT Nm Classe di resistenza Property class Festigkeitsklasse DIAMETRO NOMINALE THREAD DIAMETER GEWINDEDURCHMESSER mm M 8 8 10 9 12 9 M ...

Page 197: ...llkommen rein sind muss man den Anzugsdrehmoment von 15 vermindern siehe Installateur handbuch Tab D 2 Serraggio raccordi Tightening of fittings Anzug der Anschlüsse DIAMETRO ESTERNO TUBO EXTERNAL PIPE DIAMETER AUSSENDURCHMESSER ROHR D mm inch D COPPIA DI SERRAGGIO TIGHTENING TORQUE ANZUGSDREHMOMENT Nm 6 1 4 13 15 8 5 16 18 25 10 3 8 24 31 12 1 2 45 52 16 5 8 65 72 20 4 5 92 100 Tab D 3 Serraggio ...

Page 198: ...ion of measurement units Umrechnung der Maßeinheiten UNITÀ DA CONVERTIRE UNITS TO BE CONVERTED MAßEINHEITEN UMZURECHNEN UNITÀ ANGLOSASSONI IMPERIAL UNITS ENGLISCHE EINHEITEN 1 kg 2 2046 lb pound 1 m 39 37 in inch 1 m 3 28 ft foot 1 dm 3 l 0 264 gal U S gallons 1 daN m 7 37 lb ft 1 ton m 7233 lb ft 1 bar 14 5 psi pound square inch 1 daN cm 2 14 5 psi pound square inch 1 MPa 145 psi pound square inc...

Page 199: ......

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