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7-9
MAINTENANCE CHECK LIST
MAINTENANCE CHECK LIST
EVERY 10 HOURS SERVICE
EVERY 10 HOURS SERVICE
(1)
(1)
2)
2)
EVERY 50 HOURS SERVICE
EVERY 50 HOURS SERVICE
(2)
(2)
Check items
Service
Remarks
Engine oil/filter (Initial 50 hours only)
Fuel filter (water)
Transmission oil level.
Lubrication
·
Steering axle linkage pin
·
Hydraulic pump drive spline
·
Propeller shaft
Tightening torques
·
Pump mounting bolt
·
Tilt cylinder mounting and yoke bolt
·
Mast mounting bolt
·
Drive & steering axle wheel mounting bolt & nut
·
Counterweight mounting bolt
·
Cabin mounting bolt
·
Main pump & MCV mounting bolt
·
Engine & radiator mounting bolt
·
Transmission mounting bolt
·
Steering axle mounting bolt
Change/Replace
Check, Clean
Check, Refill
Check, Clean, Lubricate
Check, Clean, Lubricate
Check, Lubricate
Check, Tight
Check, Tight
Check, Tight
Check, Tight
Check, Tight
Check, Tight
Check, Tight
Check, Tight
Check, Tight
Check, Tight
7-19
7-30
7-41
7-46
7-46
7-55
8-4
8-4
8-4
8-4
8-4
8-4
8-4
8-4
8-4
8-4
Check items
Service
Remarks
Visual inspection
·
Truck for obvious damage and leaks.
·
Warning plates and decals.
·
Condition of tires and wheels. Air pressure.
·
Lift chain and fastener.
·
Carriage or attachment and forks.
·
Fuel level
·
Engine oil level
·
Coolant level (Radiator & reservoir tank).
·
Fan belt tension and damage
·
Water separator
·
Hydraulic oil level.
·
DEF/AdBlue
®
level.
Function tests
·
Horn and lamp
·
Gauges and instrument panel.
·
Warning light.
·
Service brake and inching operation.
·
Parking brake operation.
·
Accelerator and engine speed operation.
·
Directional and speed control operation.
·
Steering wheel operation.
·
Noise and vibration
Check, Repair or Replace
Check, Replace
Check, Refill or Replace
Check, Adjust
Check, Repair or Replace
Check, Refill
Check, Refill
Check, Refill
Check, Adjust
Check, Drain
Check, Refill
Check, Refill
Check, Repair or Replace
Check, Repair or Replace
Check, Repair or Replace
Check, Repair or Replace
Check, Repair or Replace
Check, Adjust
Check, Repair or Replace
Check, Repair or Replace
Check, Repair or Replace
7-14
7-14
7-16
5-14
7-46, 47
5-13
7-19
7-21
7-25, 26
7-30
7-35
3-14
4-2
4-2
4-2
4-2
4-2
4-2
4-2
4-2
5-13
INITIAL 100 HOURS SERVICE
INITIAL 100 HOURS SERVICE
(3)
(3)
Check items
Service
Remarks
Axle gear oil (Diffe2
×
Hub)
Transmission oil and filter
Brake cooling oil
Change
Replace
Change
7-44
7-41
7-45