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4. OPERATOR MAINTENANCE AND CARE
4. OPERATOR MAINTENANCE AND CARE
1. DAILY SAFETY INSPECTION
1. DAILY SAFETY INSPECTION
Before using a lift truck, it is the operator's responsibility to check its condition and be sure it is safe to
operate.
Check for damage and maintenance problems; have repairs made before you operate the truck.
Unusual noises or problems must be reported immediately to your supervisor or other designated
authority.
Do not make repairs yourself unless you are trained in lift truck repair procedures and authorized by
your employer. Have a qualified mechanic make repairs using genuine HYUNDAI or HYUNDAI-
approved parts.
Do not operate a truck if it is in need of repair. If it is in an unsafe condition, remove the key
Do not operate a truck if it is in need of repair. If it is in an unsafe condition, remove the key
and report the condition to the proper authority. If the truck becomes unsafe in any way while
and report the condition to the proper authority. If the truck becomes unsafe in any way while
you are operating it, stop operating the truck, report the problem immediately, and have it
you are operating it, stop operating the truck, report the problem immediately, and have it
corrected.
corrected.
Lift trucks should be inspected every eight hours, or at the start of each shift. In general, the daily
inspection should include the visual and functional checks described on the followings.
Leaking hydraulic oil may be hot or under pressure. When inspecting a lift truck, wear safety
Leaking hydraulic oil may be hot or under pressure. When inspecting a lift truck, wear safety
glasses and do not check for leaks with bare hands.
glasses and do not check for leaks with bare hands.
VISUAL CHECKS
VISUAL CHECKS
First, perform a visual inspection of the truck and its major components;
Walk around your lift truck and take note of obvious damage that may have been caused by
operation during the last shift.
Check that all capacity, safety, and warning plates or decals are attached and legible.
Check before and after starting engine for leaking fuel, engine coolant, transmission fluid, etc.
Check for hydraulic oil leaks and loose fittings.
Do not use bare hands to check. Oil may be hot or under pressure.
Do not use bare hands to check. Oil may be hot or under pressure.
Be sure that the driver's overhead guard, load back rest and all other safety devices are in place,
securely fastened and undamaged. Inspect for damaged or missing parts, corrosion, cracks,
breaks etc.
Check all of the critical components that handle or carry the load.
Look the mast and lift chains over. Check for obvious wear and maintenance problems such as
damaged or missing parts, leaks, slack or broken chains, rust, corrosion, bent parts, cracks, etc.
Carefully inspect the load forks for cracks, breaks, bending, twists, and wear. Be sure that the
forks are correctly installed and locked in their proper position.
Inspect the wheels and tires for safe mounting, wear condition, and air pressure.
Check the hydraulic sump oil level, engine oil level, and fuel level.
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