ASSEMBLE
1.
Install steering shaft and install steering col-
umn pivot bolts. See Figure 9.
2.
Install lower strut pivot pin in the gas cylinder.
See Figure 9.
3.
Install horn contact pads. See Figure 9.
4.
Install steering shaft retention clip. See Fig-
ure 9.
INSTALL
1.
Lubricate end of steering shaft with multipur-
pose grease. Install end of steering shaft into
steering control unit.
2.
Using four bolts, install steering column to
cowl. Tighten bolts to 38 N•m (28 lbf ft). See
Figure 9.
3.
Connect Display Switch Cluster harness to Dis-
play Switch Cluster panel. Install Display
Switch Cluster harness onto steering column.
4.
Install lower steering column cover and two
screws onto steering column. See Figure 8.
5.
Install instrument display panel and steering
wheel. See section Display Switch Cluster for
procedures.
6.
Move steering column to it lowest position. In-
stall upper steering column cover by aligning
two latches and pushing down until latched.
See Figure 3.
7.
Install floor plate, floor mat, and seal plate. See
Frame 0100SRM1766 for procedures.
8.
Install kick panel and dash panel. See Dash
Panel, Kick Panel, and Seal Plate, Remove and
Install for procedures.
9.
Connect battery and lower hood.
Sensors and Switches
GENERAL
CAUTION
Before removing and replacing any sensors or
switches, ALWAYS disconnect the battery. Failure
to disconnect the battery can cause damage to
the sensor or switch and other electrical compo-
nents. Always cover or protect the sensor or
switch connector from contamination after dis-
connecting the harness mating part.
DO NOT use solvent-based cleaners to clean area
around sensors or switches.
All sensors and switches used on these trucks are
non-repairable parts. Replace with new sensors or
switches whenever a sensor or switch malfunctions
and is not operating correctly. See Parts Manual
for replacement part numbers. Before installing
new sensors or switches, use a clean cloth and
make sure the area around the sensor or switch is
clean and free of oils and contaminates.
When removing and replacing sensors or switches,
be sure to tag connectors to aid in correct recon-
necting.
Dash Panel, Kick Panel, and Seal Plate,
Remove and Install
Remove dash panel, kick panel, and seal plate be-
fore removing and replacing the following sensors
and switches:
• Accelerator pedal position sensor
• Brake fluid level switch
• Service brake pedal position sensor
• Park brake sensor
After replacement of sensors and switches the dash
and kick panels need to be installed on lift truck.
Remove
1.
Lower the steering column to its lowest posi-
tion.
Steering Column Repair
2200 SRM 1771
10
