HygroMatik FLE TSPA Series Manual Download Page 63

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Page 63

092

Main_contactor_current
(only ELDB)

A current is measured
though the main contactor
is not driven.

•

Main contactor con-

tact sticks

•

Replace main con-

tactor

093

Main_contactor_cyl._full
(only ELDB)

„Cylinder full“ is detected
though the main contactor
is not driven.

•

Main contactor con-

tact sticks

•

Replace main con-

tactor

120

Thermal switch (HKDB
only)

One of the thermal switches
has tripped.

•

Thermoswitch on

steam cylinder cover
has tripped due to lime
coating on heating ele-
ment

•

Switch off power

supply. Remove lime
coating. Allow cool-
down of steam cylin-
der. Push-back
unblocking pin on ther-
moswitch with needle-
nose pliers or a screw-
driver

•

Capillary tube defec-

tive

•

Replace thermo-

switch

•

Thermo switch on

solid state relay has
triggered due to
blocked ventilation

•

Switch off unit. Allow

cool-down of heat sink.
Remove blockage.
Ensure unobstructed
ventilation. Restart
humidifier operation.

121

Water_level_sensor (only
HKDB)

The water sensor reading is
not plausible.

•

Water sensor is

defective

•

Replace water sen-

sor

•

Connecting hoses

blocked

•

Clean hoses

These icons

are flashing

ult

code

Fault message

Possible cause

Measure

Summary of Contents for FLE TSPA Series

Page 1: ...FlexLine Spa Control FL TSPA EN FL TSPA EN E 8881168 Manual...

Page 2: ...found at www hygromatik co uk HygroMatik GmbH grants the legal user of this product or device the right to use the Work s solely within the scope of the legitimate operation of the product or device N...

Page 3: ...eam bath temperature control 11 3 4 Fan control 12 3 4 1 Supply fan 12 3 4 2 Exhaust fan 12 3 5 Sample diagram for temperature profile in steam bath 13 4 Description of control 14 4 1 General descript...

Page 4: ...nu 40 6 8 2 Reading values submenu 41 6 8 3 Control submenu 41 6 8 4 Service submenu 42 6 8 5 History submenu 44 6 8 6 Blow down submenu 45 6 8 7 Fill parameters submenu 45 6 8 8 Functions submenu 46...

Page 5: ...unit series with the follo wing designations FLExx TSPA Flexline unit type Electrode Steam Humidi fier ELDB FLHxx TSPA Flexline unit type Heater Steam Humidifier HKDB Retention Please retain these op...

Page 6: ...authorised personnel may operate the unit Persons transporting or working on the unit must have read and understood the corresponding parts of the Operation and Maintenance Instructions and especially...

Page 7: ...and above as well as by persons with reduced physical sensory or mental ca pabilities or lack of experience and knowledge so long as they are supervised or have been instructed regarding the safe use...

Page 8: ...s electrical voltage Any work on the electrical system to be per formed by certified expert staff electricians or expert personnel with comparable training only Disconnect unit components from electri...

Page 9: ...eam is supplied to the steam bath which is still cold As a result the relative humidity increases first to 100 while the tempera ture remains almost constant A further sup ply of steam then increases...

Page 10: ...tainer 4 Essence line to steam hose 5 T piece for essence injection into steam hose 6 Steam hose 7 Steam manifold in steam bath 8 Supply fan 9 Temperature sensor 10 Exhaust fan 11 Cabin light The foll...

Page 11: ...n be made by using the temperature resistance table following below Readjustment of the sensor can be made in a 5 K range if required In this case an additional temperature measure ment device is requ...

Page 12: ...e exhaust fan switches off when the temperature falls below Temp _set value exhaust fan 1_ Temp In the example Temperature set value 45 C Exhaust fan 1_ Temp 1K The exhaust fan switches off at 45 C 1K...

Page 13: ...le diagram for tempera ture profile in steam bath Temperature profile in steam bath Temperature 46 0 C 45 0 C 44 0 C Steam production Exhaust fan Supply fan Essence Time A essence injection time B ess...

Page 14: ...of the 3 5 screen and the mainboard The mainboard can be extended for additional functions with one or 2 relay boards with 3 relays each and addi tional optional relays in DIN rail format The relay bo...

Page 15: ...e steam humidifier take place here The relays for the control of the main contac tor inlet solenoid valve and blow down pump are arranged directly on the mainboard F1 F2 ST06 ST05 ST04 A ST04 B ST07 S...

Page 16: ...d as auxiliary voltage for digital input ST15 Tap for 1 2 and N max 2 5 A for cus tomer use USB Connection for USB stick for use as a data logger and for parameter or software updates 4 3 1 2 System s...

Page 17: ...and N and the inter lock safety system ST1 2 Loop through of ST1 1 ST07 12 V GND CAN Bus ST08 Loop through of ST07 Inputs ST06 Input for current transformer ELDB level control HKDB with automatic det...

Page 18: ...put 12 VDC Outputs ST02 Potential free break make contacts NC and NO programmable ST03 Potential free break make contacts NC and NO programmable ST04 Potential free break make contacts NC and NO progr...

Page 19: ...f expansion The pin assignment is identical for all plugs L and N are labelled on the plugs 4 6 2 Connection of interlock safety system Danger of electric shock Dangerous electric voltage After the in...

Page 20: ...ave unit s provided on site This is used by the master unit to provide the slave unit with an actuator signal and the transmitted potential free release signal The electrical connection for the contro...

Page 21: ..._actual_Cyl 2 A only for ELDB double cylinder units Water_level_cyl mm only for heater steam humidifier HKDB Water_level_cyl 2 mm only for HKDB double cylinder units Essence_selection1 1 4 if enabled...

Page 22: ...e display area Use Fault 001 Service 01 02 Information Icon Status Meaning dark bright flashes Steam generation active No steam generation Fault steam generation dark bright flashes Main contactor swi...

Page 23: ...ace Supplementary documentation is available from HygroMatik for this type of appli cation Screen views The operating structure uses several screens which are schematically displayed in the table belo...

Page 24: ...level Allows access to submenus for comprehensive unit settings reading values parameter settings service settings and history 6 7 Screen 4 Unit information Is only displayed after a fault or a servic...

Page 25: ...een with the green tick in the top right cancel by tapping on X in the top left 6 2 2 Input of date and time of day The parameters 02 Date and 03 Time of day require digits to be entered To do so a sc...

Page 26: ...Confirm the input and return to the Commissioning screen with the green tick in the top right cancel by tapping on X Tapping the green tick in the top right again saves the entries and exits the commi...

Page 27: ...alian 6 Russian 02 Date Date setting in DD MM YY format 03 Time_of_day Clock setting in HH MM format 04 Control_settings Selection Clock setting in HH MM format 0 The selection was carried out separat...

Page 28: ...d explained in the table in the following section If a fault has occurred or a service message is issued a display field with the relevant message is displayed instead of the Hygro Matik logo The user...

Page 29: ...nt 100 of the unit 12 Output_signal The output signal 69 can be used to control additional units 13 Current_actual_cyl 1 The current amperage only for ELDB 77 14 Current_actual_cyl 2 The current amper...

Page 30: ...ping on the icon An on screen keyboard is displayed for entering the password The operator level is accessed through the sequential input of the code digits 0 1 and 0 and confirming them with the gree...

Page 31: ...2 Example 1 Selection of user language Call up the language selection on the screen by tapping on the Settings icon and then on Language By tapping on the language required the black tick is displaye...

Page 32: ...he top left The screens are hidden after an adjustable period of time The main screen is then dis played If a submenu is to be called up again after a screen has been closed automatically by a time ou...

Page 33: ...isplay_lighting_normal 0 100 100 Screen backlight in undimmed state 5 Delay_present_page 0 3600 300 display duration for a certain screen page before return to the main screen in min 6 Display_lightin...

Page 34: ...a solenoid valve 1 19 32 Filling_valve 1 a 2 Filling via solenoid valve 1 and solenoid valve 2 19 60 Start_blow down At the start of operation the unit performs a start blow down 20 61 Part _blow down...

Page 35: ...possible fault messages for cylinder 2 see Fault_message_unit 7 Operating_time The number of operating hours preset has bee reached 8 Service_message_cyl 1 List of service messages for cylinder 1 0 N...

Page 36: ...control 33 Software_version Software version of control 38 Temp _set_value Set value 3 of temperature in C 39 Temp _actual_value Actual value 1 of temperature in C 40 Temp _actual_value 1 Actual value...

Page 37: ...r explanation see Read values 4 Fault_message_unit 0 No_fault 1 Plug_ST09 2 Cylinder_extension 1 6 Relay_extension 1 7 Relay_extension 2 29 Internal 30 Filling_valve 1 32 Filling_valve 1 a 2 61 Part _...

Page 38: ...eration 19 7th fault_entry_date 7 Memory entry Date time 20 7th fault_entry_message 7 Memory entry Error message see above 21 7th fault_entry_rate 7 Memory entry Frequency of occurrence since initial...

Page 39: ...esses the screen page where the param eters of the respective group are available for selection viewing or for making changes The parameters available in the submenus are described in table form below...

Page 40: ...in screen page before return to the main screen in min 6 Display_lighting_dimmed 0 100 50 Screen brightness for dimmed state 7 Display_dim_after 0 3600 120 Switching of screen brightness of main scree...

Page 41: ...arately during initial operation according to control type signal type and area This is a read value only 7 1 step 1 step operation 44 10 PI controller Control with internal PI controller 96 min max F...

Page 42: ...ntactors the maximum number of switching cycles is specified by the manu facturer When a limit value is reached the corresponding service message is displayed The main contactor must then be replaced...

Page 43: ...contactor operating cycles 34 double cyl units only 0 Off No 1 On Yes 17 K3_switching_cycles_until_msg Remaining operating cycles for K3 until service message 34 is triggered 18 Main_contactor 4_rese...

Page 44: ...is displayed see table Its successful completion is indi cated by the Update successful status mes sage Switch the unit off and on again The parameter set which has been loaded is activated To reload...

Page 45: ...iting period specified the remaining water is pumped off if the interlock safety system 11 was opened during this period of time i e no steam production took place 26 5 Blow down_without_K1 Pumps with...

Page 46: ...with an external button 0 Off The timer function 18 is not available 1 Steam_off Steam production stops after the timer has elapsed 2 ECO The unit reverts to ECO mode 61 after the timer has elapsed 10...

Page 47: ...e switched directly 242 Light 3 Light 3 is to be switched directly 243 Light 4 Light 4 is to be switched directly 244 Exhauts_fan 1 Steam bath fan 1 is active 245 Exhaust_fan 2 Steam bath fan 2 is act...

Page 48: ...ning comment explains the term in the glossary refers to a related term explanation 1 Address 0 255 1 Address of the communication interface 13 2 Baud_rate Setting the baud rate 0 1200 1200 1 2400 240...

Page 49: ...nday can be programmed in the same way 3OHDVH QRWH No Parameter No Meaning comment explains the term in the glossarF min max FP refers to a related term explanation 1 Mon_start_time 1 00 00 23 59 08 0...

Page 50: ...mines the initial state of light 4 when unit is switched on 0 Off Light switched off 1 On Light switched on min max FP 12 Fan_run on 0 120 0 Delay time 82 of all steam bath fans in automatic mode in m...

Page 51: ...45 0 Used to specify a temperature threshold value 88 in C When this is reached a relay is energised 24 Temperature_notification 0 134 113 Used to specify a temperature threshold value 88 in F When th...

Page 52: ...ensity 80 of the essence injection of essence pump 4 14 Temp _essence 1 0 30 0 25 0 Essence injection is enabled at steam bath temperature temperature set value Temp _essence 16 Essence_status Status...

Page 53: ...ter reverts to Off The status can be checked by calling up the Saving status parameter 4 Enabled means that the write operation is active The entire storage can be deleted using the Delete recording p...

Page 54: ...d Start recording 2 Saving_start Saving of the existing recording on a USB stick 0 Off No action 1 On Start saving process 3 Saving_abort Cancel saving 0 Off No action 1 On Cancel saving process 4 Sav...

Page 55: ...lay see submenu Functions 15 4 Signal_type_mA_range Mapping of the digital input function 98 to relay board 1 0 Off Not used 1 Push_button_light 1 Activated digital input 97 by a pushbutton 106 switch...

Page 56: ...elay see submenu Functions 15 4 Signal_type_mA_range Mapping of the digital input function 98 to relay board 1 0 Off Not used 1 Push_button_light 1 Activated digital input 97 by a pushbutton 106 switc...

Page 57: ...in Section 7 Tapping on this display field calls up the unit info page which extends over several screen pages and contains comprehensive unit data As an example one possible first screen page is sho...

Page 58: ...in contactor 72 is not actuated only for ELDB 77 120 Thermoswitch A thermo sensor 31 has been triggered only for HKDB 78 121 Water_level_sensor Value provided by level control 39 not plausible only fo...

Page 59: ...g Reading value Total operating time of unit since initial operation specified in s 11 Software_version Reading value Software version 12 Production_total_time Reading value Total duration of steam pr...

Page 60: ...easure 001 Plug_ST09 The plug for the current or water level measurement is not attached Plug sits not firmly or is not in place Check plug and attach if required 002 Cylinder_extension Extension boar...

Page 61: ...nergised Check electrical cable and replace if required Measure voltage on circuit board terminal 11 against N replace mainboard if required Steam hose not laid with sufficient incline decline resulti...

Page 62: ...rm clog ging Blow down pump blocked by scale de posits Check blow down pump drain system and cylinder for scale deposits and clean 090 Cylinder_full only ELDB The sensor electrode con sistently report...

Page 63: ...n heating ele ment Switch off power supply Remove lime coating Allow cool down of steam cylin der Push back unblocking pin on ther moswitch with needle nose pliers or a screw driver Capillary tube def...

Page 64: ...d valve is not energised Check solenoid valve Solenoid valve is permanentlyenergised water intake stops when unit is switched off Relay contacts on mainboard stick Mea sure voltage across terminal 11...

Page 65: ...0 6 3 kW 400 V 23 1 28 2 6x Phase failure exter nal circuit breaker has tripped or is defective Replace external cir cuit breaker eliminate cause for tripping Heater elements not supplied with voltage...

Page 66: ...l heat source s in the steam cabin Check heat sources Power retention is set to high Check parameter settings 243 Temp _sensor 2_miss No measurements available Sensor not con nected or defective Check...

Page 67: ...s_main_ contactor X The maximum number of oper ating cycles for the main con tactor X has been reached and the main contactor should be changed The device can con tain several main contactors X repres...

Page 68: ...terlock safety system open Close Interlock safety system The temperature set value specified has been reached so that the control does not receive a demand for steam produc tion Little air exchange st...

Page 69: ...ence supply check the voltage supply of the peri staltic pump Essence filling time too low Set longer filling time Essence pause time too long Set shorter pause time Fuse or relay for essence in contr...

Page 70: ...over pressure 1200 Pa Lay steam hose in accordance with recommendations Extend the drain hose consult with the specialist dealer if re quired Unevenelectrode burn off ELDB only Electrode s not suppli...

Page 71: ...tely take the unit out of operation as it could be damaged otherwise Perform maintenance Replace electrodes Clean steam cylinder Check water quality and con ductivity see also Section In tended use Co...

Page 72: ...QRLG YDOYH 0DJQHWYHQWLO OHFWURYDQQH 6 FRQWURO VZLWFK 6WHXHUVFKDOWHU RPPXWDWHXU GH FRPPDQGH RPSRQHQWV DXWHLOH RPSRVDQWV IXVH 6LFKHUXQJ XVLEOH 6 FLUFXLW EUHDNHU 6LFKHUXQJV DXWRPDW LVMRQFWHXU 1U DX 5HOD...

Page 73: ...H FRSSHU FRQGXFWRUV RQO VL H DFFRUGLQJ FXUUHQW YDOXH RQ WKH QDPH SODWH HLWXQJVTXHVFKQLWW XSIHUNDEHO JHPl 6WURPDQJDEHQ DXI GHP 7 SHQVFKLOG 8WLOLVHU XQLTXHPHQW GHV FRQGXFWHXUV HQ FXLYUH VHORQ OD YDOHXU...

Page 74: ...U ZV UW VZ 67 67 67 67 67 67 67 67 67 VVHQFH XIWVWRII 3DUIXP 9 6HQVRU KOHU 6RQGH KDXVW IDQ EO IWHU 9HQW VRUWLH 9 6XSSO IDQ XO IWHU 9HQW HQWUHH 9 LJKW LFKW XPLHUH 9 6DIHW LQWHUORFN 6LFKHUKHLWVNHWWH FKD...

Page 75: ...WHXU GH FRPPDQGH RPSRQHQWV DXWHLOH RPSRVDQWV IXVH 6LFKHUXQJ XVLEOH 6 FLUFXLW EUHDNHU 6LFKHUXQJV DXWRPDW LVMRQFWHXU 1U DX 5HOD LOIVUHODLV 6RUWLH GH UHODLV F F DX 5HOD LOIVUHODLV 6RUWLH GH UHODLV 12 6FK...

Page 76: ...H FRSSHU FRQGXFWRUV RQO VL H DFFRUGLQJ FXUUHQW YDOXH RQ WKH QDPH SODWH HLWXQJVTXHVFKQLWW XSIHUNDEHO JHPl 6WURPDQJDEHQ DXI GHP 7 SHQVFKLOG 8WLOLVHU XQLTXHPHQW GHV FRQGXFWHXUV HQ FXLYUH VHORQ OD YDOHXU...

Page 77: ...DUIXP 9 6HQVRU KOHU 6RQGH 1 KDXVW IDQ EO IWHU 9HQW VRUWLH 9 1 6XSSO IDQ XO IWHU 9HQW HQWUHH 9 1 LJKW LFKW XPLHUH 9 6DIHW LQWHUORFN 6LFKHUKHLWVNHWWH FKDLQH GH VHFXULWp 9 67 EU ZV UW VZ 67 1 9 67 67 67...

Page 78: ...QJ 5HODLV DYHUWLVVHXU 7HPS 6HQVRU 67 LQSXW WHUPLQDO 6LJQDO LQJDQJ QWUpH 67 LQSXW WHUPLQDO 6LJQDO LQJDQJ QWUpH 9 9 7HUPLQDOV OHPPHQ RQQHFWHXUV 67 67 67 67 67 1 67 67 67 67 VHH 6 IRU VWHDP SDUW VLHKH 6...

Page 79: ...W FKDXIIDQW KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW KHDWLQJ HOHP...

Page 80: ...U ZV UW VZ 67 67 67 67 67 67 67 67 67 VVHQFH XIWVWRII 3DUIXP 9 6HQVRU KOHU 6RQGH KDXVW IDQ EO IWHU 9HQW VRUWLH 9 6XSSO IDQ XO IWHU 9HQW HQWUHH 9 LJKW LFKW XPLHUH 9 6DIHW LQWHUORFN 6LFKHUKHLWVNHWWH FKD...

Page 81: ...QWUpH 67 LQSXW WHUPLQDO 6LJQDO LQJDQJ QWUpH 9 9 7HUPLQDOV OHPPHQ RQQHFWHXUV 67 67 67 67 67 1 67 67 67 67 VHH 6 IRU VWHDP SDUW VLHKH 6 I U DPSI OLQGHU 9RLU 6 SRXU OD SDUWLH YDSHXU 67 9 9 763 KHDWLQJ YR...

Page 82: ...W FKDXIIDQW KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW KHDWLQJ HOHPHQW HL N USHU eOpPHQW FKDXIIDQW KHDWLQJ HOHP...

Page 83: ...DUIXP 9 6HQVRU KOHU 6RQGH 1 KDXVW IDQ EO IWHU 9HQW VRUWLH 9 1 6XSSO IDQ XO IWHU 9HQW HQWUHH 9 1 LJKW LFKW XPLHUH 9 6DIHW LQWHUORFN 6LFKHUKHLWVNHWWH FKDLQH GH VHFXULWp 9 67 EU ZV UW VZ 67 1 9 67 67 67...

Page 84: ...display Standby heating 16 So that steam production can be started more quickly the standby heating keeps the water in the cylinder warm if no Demand 5 is present The Interlock safety system 11 must...

Page 85: ...ified The time is counted from the point when the interlock safety system was closed To put the unit back into operation the interlock safety system must be opened and closed again or the Communicatio...

Page 86: ...digital input has to be programmed to ECO Steam_down_time_to_fault 53 If the level of the cylinder water has not changed within the time defined in this parameter this indicates that a malfunction is...

Page 87: ...ture has reached Tset Exhaust fan 2_ Temp Switch off exhaust fan 2 jointly with exhaust fan 1 when the exhaust fan 1 switch off criterion was reached Example Tset 45 C Exhaust fan 1_ Temp 5K Exhaust f...

Page 88: ...digital input must be wired on site in accordance with its use e g with a Pushbutton 106 or a Switch NO 102 against the 20 VDC on terminal 8 on the mainboard terminal strip ST08 or the terminal strip...

Page 89: ...Page 89 This page intentionally left blank...

Page 90: ...nder Control Control voltage internal Control current A Steam hose connection mm 1 x 40 with Y 2 x 40 with Y Condensate hose connection mm Height 6 mm 700 750 Width 6 mm 415 1090 Depth 6 mm 355 Water...

Page 91: ...3 x 50 2 x 3 x 63 Number of steam cylinder Control Control voltage internal Control current A Steam hose connection mm Condensate hose connection mm Height 6 mm Width 6 mm Depth 6 mm Water installati...

Page 92: ...tual_Cyl 2 A only for ELDB double cylinder units Water_level_cyl mm only for heater steam humidifier HKDB Water_level_cyl 2 mm only for HKDB double cylinder units Essence_selection1 1 4 if enabled 1 t...

Page 93: ...e display area Use Fault 001 Service 01 02 Information Icon Status Meaning dark bright flashes Steam generation active No steam generation Fault steam generation dark bright flashes Main contactor swi...

Page 94: ...100 A Member of the group...

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