Hydrovane HR04 User Handbook Manual Download

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means, electronic, mechanical, photocopying, recording, or otherwise without the prior written permission of the

Engineering Department, Gardner Denver Ltd.

Web: www.hydrovaneproducts.com

www.gardnerdenver.com

E-mail: [email protected]

[email protected]

CC1132751

hydrovane USA
1301 North Euclid Avenue
Princeton, IL 61356
United States of America

Tel (866) 994-8807
Fax (800) 443-7790

hydrovane Canada
2390 South Service Road
Oakville, Ontario L6L 5M9
Canada

Tel (905) 847-0688
Fax (905) 847-8124

Gardner Denver Ltd
Claybrook Drive
Washford Industrial Estate
Redditch
Worcestershire B98 ODS
United Kingdom

Tel +44 (0)1527 525522

Summary of Contents for HR04

Page 1: ...HR04 HR07 Models User Handbook Original Instructions CC1132751D 10 2018 GB...

Page 2: ......

Page 3: ...3 Compressor Assembly Fig 4 2 12 4 4 Electronic Controller 12 5 0 Operating Instructions 13 5 1 Checking Procedure Before Starting 13 5 2 Operator Control Keys Fig 5 1 13 5 3 Status Display Lights 13...

Page 4: ...17 7 8 Oil Separator Fig 7 1 17 7 9 Oil Cooler Aftercooler Fig 7 2 18 7 10 Cabinet Air Filter Fig 7 2 18 7 11 Electric Motor 18 7 12 Electrical Connections 18 7 13 Service Schedule 18 8 0 Controller...

Page 5: ...odel HR04ER07 4035S000 50Hz model HR04ED07 4035S000 50Hz model HR04ERD07 4035S000 50Hz model HR04E07 5736D005 60Hz model HR04E10 2036D005 60Hz model HR04E10 4035S000 50Hz model HR04ER10 4035S000 50Hz...

Page 6: ...Warning unit is remotely controlled and may start without warning Read the instruction manual Do not operate the machine the machine without the guard being fitted Warning do not start the machine wi...

Page 7: ...ed over a period of time may cause problems that affect the performance and reliability of this compressor Problems may occur when compressors run for short periods on low air demand where they don t...

Page 8: ...ETTINGS Nominal Pressure bar psi 7 0 or 10 0 102 or 145 7 0 102 Minimum Pressure Valve bar psi 5 5 to 6 0 80 to 87 Load Cut in Pressure bar psi 6 5 or 9 5 94 or 138 7 0 102 Unload Cut out Pressure bar...

Page 9: ...low of the compressor Total resistance of the system must not exceed 50 mbar If resistance is expected to be greater fan assistance will be required 3 4 Electrical Connections WARNING CONNECTION TO OR...

Page 10: ...otation is correct by observing pressure rise on the compressor gauge Cooling fan operation is clockwise all RS units have automatic stop start cooling fans that cut in at 85 C 185 F operating tempera...

Page 11: ...ir demands The compressor will load unload and stop start automatically in response to air demand Motor restarts are set to 10 times per hour for single speed units and 30 times for RS units Run on ti...

Page 12: ...d adjacent to the oil filter The compressor is filled and topped up with oil via the oil filler P The sight glass O will be full when oil overflows from the level plug orifice Q Oil is drained from th...

Page 13: ...ssure are viewed here The third row shows status fault and warning messages The HYDROVANE Pro is fitted with two light signals green red Flashing system is ready the motor may start up automatically a...

Page 14: ...sure set point the REVS Reduced Energy Venting System sequence will begin If there is an air demand during the REVS run on time sequence the compressor returns to full load operation If there is no ai...

Page 15: ...IN POINT or p2 TARGET PRESSURE RS e RUN ON TIME f AUTOMATIC OPERATION g ENABLE REMOTE START h TIMER CONTROL i p2 TIMER CONTROL j AUTO RESTART k POWER LOSS TIME l START UP DELAY m DRYER PRE RUN n RS48...

Page 16: ...this is the basis for accurate timer operations Go to the TIMER CONTROL sub menu use the or key to select from seven different timer units The status line of each switching unit is as follows a b c d...

Page 17: ...SAFETY NOTICE ADVISING THAT WORK IS BEING CARRIED OUT ON THE COMPRESSOR CLOSE THE AIR OUTLET VALVE TO ISOLATE THE COMPRESSOR FROM THE AIRLINE SYSTEM FIT A SAFETY NOTICE ADVISING THAT IT IS NOT TO BE...

Page 18: ...special attention to power connections cables connected to contactors and incoming terminals and ensure all earthing wiring is present and undamaged Close the starter panel door and lock with the key...

Page 19: ...d X X X X Check motor conduit cables secure X X X X Check motor for damage X Check motor starter for loose connections X X X X Check motor for vibration X X X X Check flexible control pipes X X X Chec...

Page 20: ...motor for damage X Check motor starter for loose connections X X X Check motor for vibration X X X Check flexible control pipes X X Check oil seal for leakage X X Check drive media key X Check starte...

Page 21: ...t now starts automatically after a previously set time f WARNING START IN Alternating with AFTER DRYER PRE RUN The unit has been switched on and is ready The unit starts automatically after the dryer...

Page 22: ...he Engineering Department Gardner Denver Ltd Web www hydrovaneproducts com www gardnerdenver com E mail sales compair com hydrovane nfo uk gardnerdenver com CC1132751D hydrovane USA 1301 North Euclid...

Page 23: ......

Page 24: ...ons for hydrovane Various Applications Global Expertise Gardner Denver Ltd Claybrook Drive Redditc h Worc estershire B98 ODS UK T 44 0 1527 525522 838200 E hydrovane info uk gardnerdenver com www hydr...

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