background image

1.0 Introduction                                                                                                   

 

_________________________________________________________________________________________ 
CC1132751D                                                                                                                                                         5 

1.0 Introduction 

1.1 Customer Support 

Full support is available from your Hydrovane Distributor. If you 

need  any  specialist  help  or  service,  please  contact  your 

Distributor quoting the MODEL, TYPE and SERIAL NUMBER.

 

1.2 Warranty Terms 

All compressors, which are serviced by an authorised Hydrovane 

Distributor, are guaranteed for 12 months from commissioning or 

18 months from the date of shipment. 
Warranty excludes normal service parts, oil and wear items, dirt 

ingress, cleaning of filters and fluid drain devices. Tightening of 

electrical and/or other connections and adjustment of controller 

settings are also excluded. 
Consequential  damage  of  any  nature  is  not  covered  by  the 

warranty. 
An  ‘Advance’  warranty  is  available  for  approved  installations, 

contact your Hydrovane Distributor for details. 

1.3 Product Development 

Hydrovane adopt a policy of continual product development. The 

information in this Handbook, whilst fully up to date when issued, 

may be subject to change without notice.

 

1.4 Quality Standards 

Hydrovane  Quality  Management  Systems  are  approved  to  BS 

EN ISO 9001.

 

These  instructions  comply  with  the  latest  European  Directives 

regarding  content  and  are  valid  for  machines  carrying  the  CE 

mark. 
Each machine has its own unique EC Declaration of Conformity 

supplied within the documentation pack.

 

Gardner Denver Ltd 

Claybrook Drive 

Washford Industrial Estate 

Redditch 

Worcestershire B98 0DS 

United Kingdom 
Tel: 

+44 (0) 1527 838200 

 
Web: 

www.hydrovaneproducts.com 

 

www.compair.com 

E-mail: 

[email protected]  

 

[email protected]  

1.5 Model Range 

This Operating Instructions relates to all enclosed HR04-HR07 

vertical range compressors and hypac models. Commencing 

from the original models as listed below. 

HR04E07-2036D005 

 

60Hz model 

HR04E07-4035S000 

 

50Hz model 

HR04ER07-4035S000 

 

50Hz model 

HR04ED07-4035S000 

 

50Hz model 

HR04ERD07-4035S000 

 

50Hz model 

HR04E07-5736D005 

 

60Hz model 

HR04E10-2036D005 

 

60Hz model 

HR04E10-4035S000 

 

50Hz model 

HR04ER10-4035S000 

 

50Hz model 

HR04ED10-4035S000 

 

50Hz model 

HR04ERD10-4035S000 

 

50Hz model 

HR04E10-5736D005 

 

60Hz model 

 

 

 

HR05E07-2036D005 

 

60Hz model 

HR05E07-4035S000 

 

50Hz model 

HR05ER07-4035S000 

 

50Hz model 

HR05ED07-4035S000 

 

50Hz model 

HR05ERD07-4035S000 

 

50Hz model 

HR05E07-5736D005 

 

60Hz model 

HR05E10-2036D005 

 

60Hz model 

HR05E10-4035S000 

 

50Hz model 

HR05ER10-4035S000 

 

50Hz model 

HR05ED10-4035S000 

 

50Hz model 

HR05ERD10-4035S000 

 

50Hz model 

HR05E10-5736D005 

 

60Hz model 

 

HR07E07-2036D005 

 

60Hz model 

HR07E07-4035S000 

 

50Hz model 

HR07ER07-4035S000 

 

50Hz model 

HR07ED07-4035S000 

 

50Hz model 

HR07ERD07-4035S000 

 

50Hz model 

HR07E07-5736D005 

 

60Hz model 

HR07E10-2036D005 

 

60Hz model 

HR07E10-4035S000 

 

50Hz model 

HR07ER10-4035S000 

 

50Hz model 

HR07ED10-4035S000 

 

50Hz model 

HR07ERD10-4035S000 

 

50Hz model 

HR07E10-4035V000 

 

50Hz model 

HR07ER10-4035V000 

 

50Hz model 

HR07ED10-4035V000 

 

50Hz model 

HR07ERD10-4035V000 

 

50Hz model 

HR07E10-4636V005 

 

60Hz model 

HR07E10-5736D005 

 

60Hz model 

The last three digits of the product code represent mark number 

changes, you may receive a unit with numbers higher than those 

shown above. 

1.6 Product Terminology 

The product code segments signifies:

 

HR 

 

Hydrovane Regeneration 

04, 05, 07 

 

kW motor (IE3 50/60Hz) 

E, ER, ED, ERD 

Enclosed, on Receiver, w/Dryer, 

on Receiver w/Dryer 

07, 10 

 

Delivery pressure in bars 

20, 40, 46, 57  

Voltage, tri-rated motors 

 

Three phase 

5, 6 

 

50 or 60Hz 

D, S, 

 

Direct On Line, Star/Delta 

 

Variable Speed or RS 

000,100,200,300 

Revision number European 

005,105,205,305 

Revision number USA 

 

This publication refers to compressors with serial numbers from:

 

HR04-000001-1409 

HR05-000001-1409 

HR07-000001-1409

 

All  models  are  fitted  with  a  new  electronic  controller,  part 

number CC1054325 (STD) or CC1068566 (RS). 

1.7 Warnings, Cautions and Notes 

WARNING !

 Is used to identify specific hazards which can cause 

injury or death as identified below. 

 

Risk of electric shock 

 

Risk of hazard or danger 

 

Risk of hot surfaces 

Summary of Contents for HR04

Page 1: ...HR04 HR07 Models User Handbook Original Instructions CC1132751D 10 2018 GB...

Page 2: ......

Page 3: ...3 Compressor Assembly Fig 4 2 12 4 4 Electronic Controller 12 5 0 Operating Instructions 13 5 1 Checking Procedure Before Starting 13 5 2 Operator Control Keys Fig 5 1 13 5 3 Status Display Lights 13...

Page 4: ...17 7 8 Oil Separator Fig 7 1 17 7 9 Oil Cooler Aftercooler Fig 7 2 18 7 10 Cabinet Air Filter Fig 7 2 18 7 11 Electric Motor 18 7 12 Electrical Connections 18 7 13 Service Schedule 18 8 0 Controller...

Page 5: ...odel HR04ER07 4035S000 50Hz model HR04ED07 4035S000 50Hz model HR04ERD07 4035S000 50Hz model HR04E07 5736D005 60Hz model HR04E10 2036D005 60Hz model HR04E10 4035S000 50Hz model HR04ER10 4035S000 50Hz...

Page 6: ...Warning unit is remotely controlled and may start without warning Read the instruction manual Do not operate the machine the machine without the guard being fitted Warning do not start the machine wi...

Page 7: ...ed over a period of time may cause problems that affect the performance and reliability of this compressor Problems may occur when compressors run for short periods on low air demand where they don t...

Page 8: ...ETTINGS Nominal Pressure bar psi 7 0 or 10 0 102 or 145 7 0 102 Minimum Pressure Valve bar psi 5 5 to 6 0 80 to 87 Load Cut in Pressure bar psi 6 5 or 9 5 94 or 138 7 0 102 Unload Cut out Pressure bar...

Page 9: ...low of the compressor Total resistance of the system must not exceed 50 mbar If resistance is expected to be greater fan assistance will be required 3 4 Electrical Connections WARNING CONNECTION TO OR...

Page 10: ...otation is correct by observing pressure rise on the compressor gauge Cooling fan operation is clockwise all RS units have automatic stop start cooling fans that cut in at 85 C 185 F operating tempera...

Page 11: ...ir demands The compressor will load unload and stop start automatically in response to air demand Motor restarts are set to 10 times per hour for single speed units and 30 times for RS units Run on ti...

Page 12: ...d adjacent to the oil filter The compressor is filled and topped up with oil via the oil filler P The sight glass O will be full when oil overflows from the level plug orifice Q Oil is drained from th...

Page 13: ...ssure are viewed here The third row shows status fault and warning messages The HYDROVANE Pro is fitted with two light signals green red Flashing system is ready the motor may start up automatically a...

Page 14: ...sure set point the REVS Reduced Energy Venting System sequence will begin If there is an air demand during the REVS run on time sequence the compressor returns to full load operation If there is no ai...

Page 15: ...IN POINT or p2 TARGET PRESSURE RS e RUN ON TIME f AUTOMATIC OPERATION g ENABLE REMOTE START h TIMER CONTROL i p2 TIMER CONTROL j AUTO RESTART k POWER LOSS TIME l START UP DELAY m DRYER PRE RUN n RS48...

Page 16: ...this is the basis for accurate timer operations Go to the TIMER CONTROL sub menu use the or key to select from seven different timer units The status line of each switching unit is as follows a b c d...

Page 17: ...SAFETY NOTICE ADVISING THAT WORK IS BEING CARRIED OUT ON THE COMPRESSOR CLOSE THE AIR OUTLET VALVE TO ISOLATE THE COMPRESSOR FROM THE AIRLINE SYSTEM FIT A SAFETY NOTICE ADVISING THAT IT IS NOT TO BE...

Page 18: ...special attention to power connections cables connected to contactors and incoming terminals and ensure all earthing wiring is present and undamaged Close the starter panel door and lock with the key...

Page 19: ...d X X X X Check motor conduit cables secure X X X X Check motor for damage X Check motor starter for loose connections X X X X Check motor for vibration X X X X Check flexible control pipes X X X Chec...

Page 20: ...motor for damage X Check motor starter for loose connections X X X Check motor for vibration X X X Check flexible control pipes X X Check oil seal for leakage X X Check drive media key X Check starte...

Page 21: ...t now starts automatically after a previously set time f WARNING START IN Alternating with AFTER DRYER PRE RUN The unit has been switched on and is ready The unit starts automatically after the dryer...

Page 22: ...he Engineering Department Gardner Denver Ltd Web www hydrovaneproducts com www gardnerdenver com E mail sales compair com hydrovane nfo uk gardnerdenver com CC1132751D hydrovane USA 1301 North Euclid...

Page 23: ......

Page 24: ...ons for hydrovane Various Applications Global Expertise Gardner Denver Ltd Claybrook Drive Redditc h Worc estershire B98 ODS UK T 44 0 1527 525522 838200 E hydrovane info uk gardnerdenver com www hydr...

Reviews: