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                                                                                                   7.0 Maintenance 

 

18                                                                                                                                                        CC1132751C 

7.9 Oil Cooler/Aftercooler (Fig.7.2) 

Undo and remove the fixing screws that secure the dryer vent 
panel to rear side panel. 

With the internal face of matrix (A) exposed use low pressure air 
(2 bar/29 psi) and brush and blow over the whole area. 

Internal filters (C) are positioned inside the starter enclosure and 
should be replaced at regular service intervals. 

Vacuum up debris from the cooler and fan ducting  area behind 
the cabinet filter frame (B) before replacing the filter frame. 

 

Fig 7.2 Intake and Cooler Matrix 

7.10 Cabinet Air Filter (Fig 7.2) 

Remove the filter  frame  (B) located in the rear panel by sliding 
upwards, pull the bottom edge forward to clear retaining lips. 
Refit in the reverse sequence. 

7.11 Electric Motor 

Remove any dust or dirt from motor bodies and air intake cowls 
located under the compressor base.

 

7.12 Electrical Connections

 

Open the starter panel door and remove any terminal covers 
fitted to contactors and incoming supply terminals. 

Check for any signs of overheating and ensure that all electrical 
connections are tight. 

Pay special attention to power connections, cables connected to 
contactors and incoming terminals and ensure all earthing wiring 
is present and undamaged. 

Close the starter panel door and lock with the key provided to 
prevent unauthorised access. 

All discarded  items and waste oil must be disposed of in an 
approved manner. 

On completion of the service refit all panels, remove safety 
notices and switch the mains electricity on and open the outlet 
valve. 

7.13 Service Schedule 

The following maintenance charts cover  all compressors using 
Hydrovane Fluid Force Red 2000, Clear and HPO oils.  

NOTE !

 Certain items may not be applicable to all units, shaded 

items are Distributor maintenance tasks only. 

For normal ambient conditions bulk oil temperatures must not 
exceed 90°C/194°F (100°C/212°F for HPO oil) with 2000 hour oil 
change periods. 

In higher ambient conditions using 4000 hour oil change periods 
HPO oil should not exceed 90°C/194°F. In extreme conditions 
HPO oil should be used at the 2000 hour oil change periods. 

If the oil is working above these temperatures the oil life will be 
significantly reduced. 

CAUTION ! 

 

When changing recommended oil types, it is advisable to flush 
the compressor with the oil to be used, drain then refill to remove 
contaminated oil, do not mix oils. 
 

Summary of Contents for HR04

Page 1: ...HR04 HR07 Models User Handbook Original Instructions CC1132751D 10 2018 GB...

Page 2: ......

Page 3: ...3 Compressor Assembly Fig 4 2 12 4 4 Electronic Controller 12 5 0 Operating Instructions 13 5 1 Checking Procedure Before Starting 13 5 2 Operator Control Keys Fig 5 1 13 5 3 Status Display Lights 13...

Page 4: ...17 7 8 Oil Separator Fig 7 1 17 7 9 Oil Cooler Aftercooler Fig 7 2 18 7 10 Cabinet Air Filter Fig 7 2 18 7 11 Electric Motor 18 7 12 Electrical Connections 18 7 13 Service Schedule 18 8 0 Controller...

Page 5: ...odel HR04ER07 4035S000 50Hz model HR04ED07 4035S000 50Hz model HR04ERD07 4035S000 50Hz model HR04E07 5736D005 60Hz model HR04E10 2036D005 60Hz model HR04E10 4035S000 50Hz model HR04ER10 4035S000 50Hz...

Page 6: ...Warning unit is remotely controlled and may start without warning Read the instruction manual Do not operate the machine the machine without the guard being fitted Warning do not start the machine wi...

Page 7: ...ed over a period of time may cause problems that affect the performance and reliability of this compressor Problems may occur when compressors run for short periods on low air demand where they don t...

Page 8: ...ETTINGS Nominal Pressure bar psi 7 0 or 10 0 102 or 145 7 0 102 Minimum Pressure Valve bar psi 5 5 to 6 0 80 to 87 Load Cut in Pressure bar psi 6 5 or 9 5 94 or 138 7 0 102 Unload Cut out Pressure bar...

Page 9: ...low of the compressor Total resistance of the system must not exceed 50 mbar If resistance is expected to be greater fan assistance will be required 3 4 Electrical Connections WARNING CONNECTION TO OR...

Page 10: ...otation is correct by observing pressure rise on the compressor gauge Cooling fan operation is clockwise all RS units have automatic stop start cooling fans that cut in at 85 C 185 F operating tempera...

Page 11: ...ir demands The compressor will load unload and stop start automatically in response to air demand Motor restarts are set to 10 times per hour for single speed units and 30 times for RS units Run on ti...

Page 12: ...d adjacent to the oil filter The compressor is filled and topped up with oil via the oil filler P The sight glass O will be full when oil overflows from the level plug orifice Q Oil is drained from th...

Page 13: ...ssure are viewed here The third row shows status fault and warning messages The HYDROVANE Pro is fitted with two light signals green red Flashing system is ready the motor may start up automatically a...

Page 14: ...sure set point the REVS Reduced Energy Venting System sequence will begin If there is an air demand during the REVS run on time sequence the compressor returns to full load operation If there is no ai...

Page 15: ...IN POINT or p2 TARGET PRESSURE RS e RUN ON TIME f AUTOMATIC OPERATION g ENABLE REMOTE START h TIMER CONTROL i p2 TIMER CONTROL j AUTO RESTART k POWER LOSS TIME l START UP DELAY m DRYER PRE RUN n RS48...

Page 16: ...this is the basis for accurate timer operations Go to the TIMER CONTROL sub menu use the or key to select from seven different timer units The status line of each switching unit is as follows a b c d...

Page 17: ...SAFETY NOTICE ADVISING THAT WORK IS BEING CARRIED OUT ON THE COMPRESSOR CLOSE THE AIR OUTLET VALVE TO ISOLATE THE COMPRESSOR FROM THE AIRLINE SYSTEM FIT A SAFETY NOTICE ADVISING THAT IT IS NOT TO BE...

Page 18: ...special attention to power connections cables connected to contactors and incoming terminals and ensure all earthing wiring is present and undamaged Close the starter panel door and lock with the key...

Page 19: ...d X X X X Check motor conduit cables secure X X X X Check motor for damage X Check motor starter for loose connections X X X X Check motor for vibration X X X X Check flexible control pipes X X X Chec...

Page 20: ...motor for damage X Check motor starter for loose connections X X X Check motor for vibration X X X Check flexible control pipes X X Check oil seal for leakage X X Check drive media key X Check starte...

Page 21: ...t now starts automatically after a previously set time f WARNING START IN Alternating with AFTER DRYER PRE RUN The unit has been switched on and is ready The unit starts automatically after the dryer...

Page 22: ...he Engineering Department Gardner Denver Ltd Web www hydrovaneproducts com www gardnerdenver com E mail sales compair com hydrovane nfo uk gardnerdenver com CC1132751D hydrovane USA 1301 North Euclid...

Page 23: ......

Page 24: ...ons for hydrovane Various Applications Global Expertise Gardner Denver Ltd Claybrook Drive Redditc h Worc estershire B98 ODS UK T 44 0 1527 525522 838200 E hydrovane info uk gardnerdenver com www hydr...

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