Hydrovane HR04, User Handbook Manual

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Contents
Contents
1.0 Introduction ...................................................................................................................... 5
1.1 Customer Support................................................................................................................................. 5
1.2 Warranty Terms .................................................................................................................................... 5
1.3 Product Development ........................................................................................................................... 5
1.4 Quality Standards ................................................................................................................................. 5
1.5 Model Range ........................................................................................................................................ 5
1.6 Product Terminology ............................................................................................................................ 5
1.7 Warnings, Cautions and Notes ............................................................................................................. 5
2.0 Product Information ......................................................................................................... 7
2.1 Health and Safety Precautions ............................................................................................................. 7
2.2 Compressor Performance .................................................................................................................... 7
2.3 Operating Temperatures ...................................................................................................................... 7
2.4 Noise Level ........................................................................................................................................... 7
2.5 Technical Data HR04-HR07 ................................................................................................................ 8
3.0 Installation ........................................................................................................................ 9
3.1 Lifting and Handling .............................................................................................................................. 9
3.2 Compressor Location ........................................................................................................................... 9
3.3 Compressor Ventilation (Fig.3.1) .......................................................................................................... 9
3.4 Electrical Connections .......................................................................................................................... 9
3.5 Electrical Installation (Fig 3.2) .............................................................................................................. 9
3.6 Compressor Rotation .......................................................................................................................... 10
3.7 RS Operation with other Compressors ............................................................................................... 10
4.0 General Description ....................................................................................................... 11
4.1 Compressor/Hypac (Fig.4.1) .............................................................................................................. 11
4.2 Control Systems ................................................................................................................................. 11
4.3 Compressor Assembly (Fig.4.2)............................................. ...........................................................12
4.4 Electronic Controller ........................................................................................................................... 12
5.0 Operating Instructions .................................................................................................. 13
5.1 Checking Procedure Before Starting .................................................................................................. 13
5.2 Operator Control Keys (Fig 5.1) ......................................................................................................... 13
5.3 Status Display/Lights .......................................................................................................................... 13
5.4 Speed Indication (Variable Speed/RS) ............................................................................................... 13
5.5 Displaying Values ............................................................................................................................... 13
5.6 Changing Values ................................................................................................................................ 14
5.7 Language Selection ............................................................................................................................ 14
5.8 Setting Time/Date (Timer) .................................................................................................................. 14
5.9 Starting Automatic Operation ............................................................................................................. 14
5.10 Starting Continuous Operation ......................................................................................................... 14
5.11 Starting Regulated Speed/RS .......................................................................................................... 14
5.12 Stopping All Models .......................................................................................................................... 14
5.13 Emergency Stop ............................................................................................................................... 14
5.14 Compressor Vent Down ................................................................................................................... 14
6.0 Adjustments ................................................................................................................... 15
6.1 Compressor Control (Fig 6.1) ............................................................................................................. 15
6.2 Operation Selection ............................................................................................................................ 15
6.3 Operator Menus .................................................................................................................................. 15
6.4 Pressure Adjustment .......................................................................................................................... 15
6.5 Pressure Control RS Compressors .................................................................................................... 15
6.6 Servo Valve (Fig 6.2) .......................................................................................................................... 16
6.7 Setting Timer Units ............................................................................................................................. 16
7.0 Maintenance ................................................................................................................... 17
7.1 Routine Service .................................................................................................................................. 17
7.2 Service Kits ......................................................................................................................................... 17
7.3 Service Instructions ............................................................................................................................ 17
7.4 Panel Removal ................................................................................................................................... 17
7.5 Oil Filling/Draining (Fig.7.1) ................................................................................................................ 17