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                                                                                                     3.0 Installation 

 

10                                                                                                                                                        CC1132751C 

If the compressor is located a long way from the isolator and/or 
the ambient temperature exceeds 35°C (95°F), the cable size 
should be increased. 

Check that the transformer fuse is positioned to suit the supply 
voltage of the installation.  

Ensure all electrical connections are tight, high voltage supply to 
contactors and incoming terminals are critical. 

Close the starter door and secure with the key provided before 
replacing the main line fuses.  

 

Fig 3.2 Starter Connections

 

 3.6 Compressor Rotation 

CAUTION ! 

 

BEFORE INITIAL START-UP ENSURE THE 
COMPRESSOR IS FILLED WITH A HYDROVANE 
APPROVED OIL.  DO NOT OVERFILL OR MIX 
OILS. 

With the mains isolator on, press the green start button on the 
control panel and watch the pressure gauge. 

Rotation is correct if the pressure display rises immediately, after 
a few seconds if no pressure is displayed rotation is incorrect. 

WARNING ! 

 

SERIOUS DAMAGE WILL OCCUR IF THE UNIT 
IS ALLOWED TO RUN IN  REVERSE. IF 
ROTATION IS INCORRECT, STOP AND ISOLATE 
FROM THE ELECTRICAL SUPPLY.

 

Open the starter door and change over any two of the incoming 
cables connected to the starter terminals L1, L2 and L3. 

Close and lock the starter door to prevent unauthorised access 
and switch the mains electricity supply on. 

Restart the compressor and verify that direction of rotation is 
correct by observing pressure rise on the compressor gauge. 

Cooling fan operation is clockwise, all RS units have automatic 
stop/start cooling fans that cut in at 85°C (185°F) operating 
temperature. 

Remove the cabinet filter from the lower half of the rear panel to 
view the cooling fan through the mesh grill. 

 

3.7 RS Operation with other Compressors 

Hydrovane RS compressors may be operated efficiently in 
conjunction with other Hydrovane compressors fitted with 
automatic stop-start control. 

Adjust the RS minimum air line pressure to midway between the 
maximum and minimum air line pressure settings of the other 
compressor. The RS compressor will automatically assume the 
lead compressor role after several cycles. 

NOTE ! 

If the RS compressor is operated with other Hydrovane 

standard single speed compressors feeding a common pressure 
system, the minimum air line pressure of the RS compressor 
must be limited to the lowest maximum air line pressure of the 
single speed machine(s). No attempt must be made to increase 
the operating pressure of the single speed machine(s). 

The pressure transducer sensing point is located in a filter 
housing adjacent to the outlet from the compressor. If the 
pipework from the compressor to the system is restricted, or 
prone to excessive pressure fluctuation, rapid speed changes 
and/or frequent stopping and starting of the motor may occur. 

Should this condition arise, consult a Hydrovane Distributor who 
will arrange to re-site the pressure transducer location. 
 

E     L1     L2     L3 

Summary of Contents for HR04

Page 1: ...HR04 HR07 Models User Handbook Original Instructions CC1132751D 10 2018 GB...

Page 2: ......

Page 3: ...3 Compressor Assembly Fig 4 2 12 4 4 Electronic Controller 12 5 0 Operating Instructions 13 5 1 Checking Procedure Before Starting 13 5 2 Operator Control Keys Fig 5 1 13 5 3 Status Display Lights 13...

Page 4: ...17 7 8 Oil Separator Fig 7 1 17 7 9 Oil Cooler Aftercooler Fig 7 2 18 7 10 Cabinet Air Filter Fig 7 2 18 7 11 Electric Motor 18 7 12 Electrical Connections 18 7 13 Service Schedule 18 8 0 Controller...

Page 5: ...odel HR04ER07 4035S000 50Hz model HR04ED07 4035S000 50Hz model HR04ERD07 4035S000 50Hz model HR04E07 5736D005 60Hz model HR04E10 2036D005 60Hz model HR04E10 4035S000 50Hz model HR04ER10 4035S000 50Hz...

Page 6: ...Warning unit is remotely controlled and may start without warning Read the instruction manual Do not operate the machine the machine without the guard being fitted Warning do not start the machine wi...

Page 7: ...ed over a period of time may cause problems that affect the performance and reliability of this compressor Problems may occur when compressors run for short periods on low air demand where they don t...

Page 8: ...ETTINGS Nominal Pressure bar psi 7 0 or 10 0 102 or 145 7 0 102 Minimum Pressure Valve bar psi 5 5 to 6 0 80 to 87 Load Cut in Pressure bar psi 6 5 or 9 5 94 or 138 7 0 102 Unload Cut out Pressure bar...

Page 9: ...low of the compressor Total resistance of the system must not exceed 50 mbar If resistance is expected to be greater fan assistance will be required 3 4 Electrical Connections WARNING CONNECTION TO OR...

Page 10: ...otation is correct by observing pressure rise on the compressor gauge Cooling fan operation is clockwise all RS units have automatic stop start cooling fans that cut in at 85 C 185 F operating tempera...

Page 11: ...ir demands The compressor will load unload and stop start automatically in response to air demand Motor restarts are set to 10 times per hour for single speed units and 30 times for RS units Run on ti...

Page 12: ...d adjacent to the oil filter The compressor is filled and topped up with oil via the oil filler P The sight glass O will be full when oil overflows from the level plug orifice Q Oil is drained from th...

Page 13: ...ssure are viewed here The third row shows status fault and warning messages The HYDROVANE Pro is fitted with two light signals green red Flashing system is ready the motor may start up automatically a...

Page 14: ...sure set point the REVS Reduced Energy Venting System sequence will begin If there is an air demand during the REVS run on time sequence the compressor returns to full load operation If there is no ai...

Page 15: ...IN POINT or p2 TARGET PRESSURE RS e RUN ON TIME f AUTOMATIC OPERATION g ENABLE REMOTE START h TIMER CONTROL i p2 TIMER CONTROL j AUTO RESTART k POWER LOSS TIME l START UP DELAY m DRYER PRE RUN n RS48...

Page 16: ...this is the basis for accurate timer operations Go to the TIMER CONTROL sub menu use the or key to select from seven different timer units The status line of each switching unit is as follows a b c d...

Page 17: ...SAFETY NOTICE ADVISING THAT WORK IS BEING CARRIED OUT ON THE COMPRESSOR CLOSE THE AIR OUTLET VALVE TO ISOLATE THE COMPRESSOR FROM THE AIRLINE SYSTEM FIT A SAFETY NOTICE ADVISING THAT IT IS NOT TO BE...

Page 18: ...special attention to power connections cables connected to contactors and incoming terminals and ensure all earthing wiring is present and undamaged Close the starter panel door and lock with the key...

Page 19: ...d X X X X Check motor conduit cables secure X X X X Check motor for damage X Check motor starter for loose connections X X X X Check motor for vibration X X X X Check flexible control pipes X X X Chec...

Page 20: ...motor for damage X Check motor starter for loose connections X X X Check motor for vibration X X X Check flexible control pipes X X Check oil seal for leakage X X Check drive media key X Check starte...

Page 21: ...t now starts automatically after a previously set time f WARNING START IN Alternating with AFTER DRYER PRE RUN The unit has been switched on and is ready The unit starts automatically after the dryer...

Page 22: ...he Engineering Department Gardner Denver Ltd Web www hydrovaneproducts com www gardnerdenver com E mail sales compair com hydrovane nfo uk gardnerdenver com CC1132751D hydrovane USA 1301 North Euclid...

Page 23: ......

Page 24: ...ons for hydrovane Various Applications Global Expertise Gardner Denver Ltd Claybrook Drive Redditc h Worc estershire B98 ODS UK T 44 0 1527 525522 838200 E hydrovane info uk gardnerdenver com www hydr...

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