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                                                                                  5.0 Operating Instructions 

 

14                                                                                                                                                        CC1132751C 

To exit the main menu, you must press the 

 and 

 keys at the 

same time. 

5.6 Changing Values 

Enter the sub-menu and then the menu item containing the value 
you wish to change. 

Press the 

  key, the value flashes. Press  the 

  or 

  key to 

change the value. Press the 

 key again to confirm the value. 

5.7 Language Selection 

Change the language by pressing the 

  + 

  or 

  + 

  keys. 

Press these keys at the same time until the right language 
appears. 

5.8 Setting Time/Date (Timer) 

The HYDROVANE 

Pro

  will retain its settings after a power loss 

lasting about  two to three weeks. If power is lost for longer 
periods, the timer's time and date are lost and have to be re-
entered. 

Press the 

 + 

 keys at the same time. Use the 

 key to go to 

the [TIMER  CONTROL]  sub-menu and press the 

  key. The 

date and time are displayed in the following format: 

TU 30.10.07 12:10:34 

Press the 

 key, the left-hand value (day of the week) starts to 

flash. Use the 

 or 

 keys to select, confirm by pressing the 

 

key. 

All values can now be set in succession using this procedure. 
When the last value (seconds) has been set, the timer is active, 
exit the menu by pressing the 

  + 

  keys  twice  at the same 

time. For further settings see Section 6.7. 

5.9 Starting Automatic Operation

 

WARNING ! 

 

 

IN AUTOMATIC OPERATION  COMPRESSORS 
WILL RESTART WITHOUT WARNING.

 

Press the 

 key, the compressor will start if system pressure is 

below the load/cut-in pressure set point. 

On initial start with no pressure in the system, the pressure 
display will quickly rise to the full delivery pressure. During this 
period, the green LED will be continuously illuminated. 

The compressor will continue to run and pressure will vary within 
the load/cut-in and unload/cut-out  pressure set points to match 
the system demand. 

If system demand reduces and pressure rises to the unload/cut-
out  pressure set point, the REVS (Reduced Energy Venting 
System) sequence will begin. 

If there is an air demand during the REVS run on time sequence 
the compressor returns to full load operation. 

If there is no air demand during the REVS run on time sequence 
the compressor will stop. 

Automatic restart will occur when system pressure falls to the 
load/cut-in pressure set point. 

5.10 Starting Continuous Operation 

Press the 

 key, the compressor will start, and run continuously 

within the load/cut-in and unload/cut-out  pressure set points to 
match system demand. 

On initial start with no pressure in the system, the pressure 
display will quickly rise to the unload/cut-out pressure set point.  

During this period, the green LED will be continuously 
illuminated. 

5.11 Starting Regulated Speed/RS 

For variable speed models, the starting sequence is the same as 
single speed automatic operation  except that, the compressor 
speed will vary automatically to match system demand. 

With no system demand when running at minimum speed the 
compressor will stop after the REVS venting sequence. 

Automatic restart will occur when system pressure falls to the 
load/cut-in pressure set point. 

5.12 Stopping All Models 

To stop the compressor, press the 

 key, system pressure will 

remain high initially, but will fall gradually with the rate of decay 
depending on system usage. 

5.13 Emergency Stop 

If an emergency occurs, press the EMERGENCY STOP button. 

The button will lock in the depressed position and stop the 
compressor immediately. 

The red LED on the controller  will flash quickly with  the  FAULT 
EM-STOP message displayed. 

Clear any faults that may have occurred. Do not reset until it is 
safe to do so. 

Reset the emergency stop button by twisting clockwise before 
restart. 

Press the 

  key  on the controller to cancel  the red LED and 

FAULT EM-STOP message. 

Operation of the emergency stop button is recorded in the 
controller error log. 

5.14 Compressor Vent Down 

Venting is controlled automatically by the REVS system for 
either operation selected. 
 

Summary of Contents for HR04

Page 1: ...HR04 HR07 Models User Handbook Original Instructions CC1132751D 10 2018 GB...

Page 2: ......

Page 3: ...3 Compressor Assembly Fig 4 2 12 4 4 Electronic Controller 12 5 0 Operating Instructions 13 5 1 Checking Procedure Before Starting 13 5 2 Operator Control Keys Fig 5 1 13 5 3 Status Display Lights 13...

Page 4: ...17 7 8 Oil Separator Fig 7 1 17 7 9 Oil Cooler Aftercooler Fig 7 2 18 7 10 Cabinet Air Filter Fig 7 2 18 7 11 Electric Motor 18 7 12 Electrical Connections 18 7 13 Service Schedule 18 8 0 Controller...

Page 5: ...odel HR04ER07 4035S000 50Hz model HR04ED07 4035S000 50Hz model HR04ERD07 4035S000 50Hz model HR04E07 5736D005 60Hz model HR04E10 2036D005 60Hz model HR04E10 4035S000 50Hz model HR04ER10 4035S000 50Hz...

Page 6: ...Warning unit is remotely controlled and may start without warning Read the instruction manual Do not operate the machine the machine without the guard being fitted Warning do not start the machine wi...

Page 7: ...ed over a period of time may cause problems that affect the performance and reliability of this compressor Problems may occur when compressors run for short periods on low air demand where they don t...

Page 8: ...ETTINGS Nominal Pressure bar psi 7 0 or 10 0 102 or 145 7 0 102 Minimum Pressure Valve bar psi 5 5 to 6 0 80 to 87 Load Cut in Pressure bar psi 6 5 or 9 5 94 or 138 7 0 102 Unload Cut out Pressure bar...

Page 9: ...low of the compressor Total resistance of the system must not exceed 50 mbar If resistance is expected to be greater fan assistance will be required 3 4 Electrical Connections WARNING CONNECTION TO OR...

Page 10: ...otation is correct by observing pressure rise on the compressor gauge Cooling fan operation is clockwise all RS units have automatic stop start cooling fans that cut in at 85 C 185 F operating tempera...

Page 11: ...ir demands The compressor will load unload and stop start automatically in response to air demand Motor restarts are set to 10 times per hour for single speed units and 30 times for RS units Run on ti...

Page 12: ...d adjacent to the oil filter The compressor is filled and topped up with oil via the oil filler P The sight glass O will be full when oil overflows from the level plug orifice Q Oil is drained from th...

Page 13: ...ssure are viewed here The third row shows status fault and warning messages The HYDROVANE Pro is fitted with two light signals green red Flashing system is ready the motor may start up automatically a...

Page 14: ...sure set point the REVS Reduced Energy Venting System sequence will begin If there is an air demand during the REVS run on time sequence the compressor returns to full load operation If there is no ai...

Page 15: ...IN POINT or p2 TARGET PRESSURE RS e RUN ON TIME f AUTOMATIC OPERATION g ENABLE REMOTE START h TIMER CONTROL i p2 TIMER CONTROL j AUTO RESTART k POWER LOSS TIME l START UP DELAY m DRYER PRE RUN n RS48...

Page 16: ...this is the basis for accurate timer operations Go to the TIMER CONTROL sub menu use the or key to select from seven different timer units The status line of each switching unit is as follows a b c d...

Page 17: ...SAFETY NOTICE ADVISING THAT WORK IS BEING CARRIED OUT ON THE COMPRESSOR CLOSE THE AIR OUTLET VALVE TO ISOLATE THE COMPRESSOR FROM THE AIRLINE SYSTEM FIT A SAFETY NOTICE ADVISING THAT IT IS NOT TO BE...

Page 18: ...special attention to power connections cables connected to contactors and incoming terminals and ensure all earthing wiring is present and undamaged Close the starter panel door and lock with the key...

Page 19: ...d X X X X Check motor conduit cables secure X X X X Check motor for damage X Check motor starter for loose connections X X X X Check motor for vibration X X X X Check flexible control pipes X X X Chec...

Page 20: ...motor for damage X Check motor starter for loose connections X X X Check motor for vibration X X X Check flexible control pipes X X Check oil seal for leakage X X Check drive media key X Check starte...

Page 21: ...t now starts automatically after a previously set time f WARNING START IN Alternating with AFTER DRYER PRE RUN The unit has been switched on and is ready The unit starts automatically after the dryer...

Page 22: ...he Engineering Department Gardner Denver Ltd Web www hydrovaneproducts com www gardnerdenver com E mail sales compair com hydrovane nfo uk gardnerdenver com CC1132751D hydrovane USA 1301 North Euclid...

Page 23: ......

Page 24: ...ons for hydrovane Various Applications Global Expertise Gardner Denver Ltd Claybrook Drive Redditc h Worc estershire B98 ODS UK T 44 0 1527 525522 838200 E hydrovane info uk gardnerdenver com www hydr...

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