SchraderAir SA2560V Operation And Maintenance Manual Download Page 1 | Manualshive

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Operation and

Maintenance Manual

SA788B

SA788BE

SA788H

SA2560V

SA2580V

SA27580V

SA6830B

SA6830H

SA61030B

SA61130H

Schrader - Air solutions since 1844

Model #:
Serial #:

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Summary of Contents for SA2560V

Page 1: ...Operation and Maintenance Manual SA788B SA788BE SA788H SA2560V SA2580V SA27580V SA6830B SA6830H SA61030B SA61130H Schrader Air solutions since 1844 Model Serial ...

Page 2: ...aced by an authorized service center unless otherwise indicated elsewhere in this Instruction Manual 20 Keep clear of compressor while operating It may become extremely hot during operation To reduce the risk of burns do not touch tubes heads cylinders or motors When using air compressors and compressed air accessories basic safety rules and precautions should always be followed including the foll...

Page 3: ... every two oil changes UNPACKING INSTRUCTIONS The two stage compressor was inspected at the factory and packaged to protect against shipping damage When you unpack your unit inspect for damaged or missing parts If there are any damaged or missing parts the transportation company s agent should make a notation to the effect on the Bill of Lading Claims should be settled directly with the transporta...

Page 4: ...l impede air flow through the fan bladed flywheel Do not place compressor where heat is excessive Provide adequate fresh air and exhaust ventila tion from area in which the compressor is located Disconnect power and release all air pressure before installing and or performing any maintenance 1 Select a location for mounting unit on a firm and level floor 2 Position unit and mark feet location in c...

Page 5: ...ring These should be consulted and local ordinances observed All wiring should be done by a competent electrician BREAKER SIZE amps Single Phase HP 208V 230V 5 30 30 7 50 50 L1 L2 indicate supply line terminals Pressure Switch Pressure Switch L Single Phase Motor L M SA2560V SA2580V SA27580V Magnetic Starter 8215PW M L1 L2 5 L1 L3 T2 L2 T1 T3 JUMPER MOTOR LINE MOTOR INCOMING POWER SINGLE PHASE ...

Page 6: ...an dust and foreign material from cylinder head motor flywheel blades air lines inter cooler aftercooler and tank MAINTENANCE SCHEDULE CHECK CHART PROCEDURE DAILY WEEKLY MONTHLY QUARTERLY YEARLY Check Oil Level Caution Do X not overfill Perform visual check of compressor X Drain moisture accumulation from X the air receiver and system piping Check the air distribution system X for air leaks Clean ...

Page 7: ...ng oil reservoir due 1 Pipe air intake to less humid air to compressor operating in high source humidity environment 6 Excessive oil consumption 1 Restricted air intake 1 Clean or replace air filter 2 Oil leaks 2 Tighten bolts or replace gasket 3 Worn piston rings 3 Replace piston rings 4 Wrong oil viscosity 4 Drain oil refill with oil of proper viscosity See Lubrication Section 5 Compressor title...

Page 8: ...gnment 1 Realign motor pulley with compressor flywheel 2 Belts too tight 2 Adjust tension See Maintenance Section 3 Belts too loose 3 Adjust tension See Maintenance Section 4 Pulley or flywheel wobble 4 Check for worn crankshaft keyway or pulley bore resulting from running with loose pulleys Check for bent crankshaft 5 Nick in belt grove of pulley or 5 File smooth flywheel 13 Excessively hot disch...

Page 9: ...adjustment screw jam nut 4 Adjust the cut in pressure to the desired level per steps 1 2 and 3 as shown above 5 Loosen differential screw jam nut and turn differential screw clockwise to raise cut out pressure and counter clockwise to decrease the the cut out pressure Tighten differential screw jam nut when desired cut out pressure is set Since step 5 should not change the desired cut in pressure ...

Page 10: ...53 Oil Capacity qt 1 1 1 1 1 7 Length in 15 7 15 7 15 7 Width in 13 6 13 6 14 4 Height in 19 9 19 9 20 5 GENERAL SPECIFICATIONS SA788B E H SA6830B H SA61030B SA61130H Height in 29 5 39 42 Width in 19 19 19 Depth in 46 42 42 Motor Output HP 8 8 10 Net Weight lb 215 290 300 Tank Size Gal 8 Twin 30 30 PUMP SPECIFICATIONS Air Output CFM 13 5 CFM 175 PSI 13 5 CFM 175 PSI 17 0 CFM 175 PSI 14 0 CFM 100 P...

Page 11: ...100 4 0 Rim stripper 125 150 5 0 Spark plug cleaner 90 100 5 0 Air scaler 5 0 Spray gun Production 90 100 16 0 Touchup 90 100 8 0 Undercoating 90 100 19 0 Tire bead breaker 125 150 12 0 Tire changer 125 150 1 0 Tire hammer 90 100 12 0 Tire inflation line 125 150 1 4 Tire spreader 125 150 1 0 Transmission flusher 70 100 3 0 Carbon remover 70 100 3 0 Burring tool 90 100 5 0 Vacuum cleaner 125 150 6 ...

Page 12: ...Compressors SA256V SA258V SA788B SA788BE SA788H SA6830B SA68030H 4 3 1 10 11 12 16 17 19 21 33 45 6 7 8 14 15 25 23 31 32 34 37 39 36 35 38 26 24 22 2 5 13 9 20 18 29 28 27 30 40 41 42 43 44 43 47 46 12 Head BoltTorque 33 2 ft lbs ...

Page 13: ...6894 Complete Piston HP 20 82 286973 Piston Ring Kit LP 21 82 287071 Complete Piston LP 22 82 213141020 part of full gasket set 45 23 82 113179001 Cylinder 13 82 289015 BK119 Part Number Description 24 82 213141020 part of full gasket set 45 25 82 287077 Valve Holder Plate 26 82 213141020 part of full gasket set 45 27 82 213141020 part of full gasket set 45 28 GH Screw 29 GH Screw 30 GH Screw 31 8...

Page 14: ...PUMP For Compressors SA27580V SA61030B SA61130H 4 3 1 10 11 12 16 17 20 22 35 47 6 7 8 14 15 27 25 33 34 36 39 40 38 37 28 26 24 2 5 13 9 21 19 18 23 18 31 32 30 29 44 42 43 41 45 46 45 49 48 14 Head BoltTorque 33 2 ft lbs ...

Page 15: ...04 Complete Piston LP 23 82 286884 Connection Rod LP 24 82 213153020 part of full gasket set 47 25 82 286908 Cylinder 15 General Hardware Part can be found at your local Auto Parts Hardware Store 82 289016 BK119 Part Number Description 26 82 213153020 part of full gasket set 47 27 82 287077 Valve Holder Plate 28 82 213153020 part of full gasket set 47 29 82 213153020 part of full gasket set 47 30 ...

Page 16: ...83495 82 779 283805 82 9022 82 9021 82 603 368 VAT 82 9020 82 6200MA 82 81R 82 9017 SA27580V 82 9004 82 9003 82 288602 82 289015 287104 287102 82 630 82 P7575 82 600 2560V 283495 82 779 283805 82 997 82 9011 82 604 356 VAT 82 9010 82 5000MD 82 9901R 82 9002 SA2580V 82 9004 82 9003 82 288602 82 289015 82 9031 287102 82 630 82 P7510 82 600 2580V 283495 82 779 283805 82 9022 82 9011 82 604 358 VAT 82...

Page 17: ...ee pages 11 12 4 82 288624 Fitting 5 82 205BN Throttle Cable 6 82 604 788 Discharge Tube 7 82 625 90 Fitting 8 82 709 Load Genie See page 8 9 283805 Safety Valve 10 283495 Pressure Gauge 11 82 651 4 way cross 12 82 29 Handle grips 13 82 650 Drain 14 82 288626 Tank 15 82 685 Rubber Feet 16 81287561 Wheel 17 82 3804HI Bushing 18 82 288613 Belt 19 82 747 Sheave Part No 17 AIR COMPRESSOR SA788B SA788B...

Page 18: ...0 Fitting 6 82 709 82 709 Load Genie See page 8 7 82 288610R 82 288610R Tank 8 283805 283805 Safety Valve 9 82 652 82 652 1 4 Tee 10 82 650 82 650 Drain Cock 11 283495 283495 Pressure Gauge 12 8 HP 82 288611 10 HP 82 288619 Briggs Stratton Gas Engine 12 GX240 82 841E GX340 82 842E Honda Gas Engine 13 82 3804HI 82 3804HI Bushing 14 82 288613 82 288613 Belt 15 82 747 82 288620 Sheave 16 82 289015 82...

Page 19: ...Please inspect carefully any receipt of merchandise noting any discrepancy or damage on the carrier s freight bill at time of delivery Discrepancies or damage including hidden or obvious that occurred in transit are the carrier s responsi bility and related claims should be made by the customer directly with the carrier To locate the closest Authorized Service Center for service assistance resolut...

Page 20: ...performance manual SA 011113 SCHRADER USA 205 FRAZIER ROAD ALTAVISTA VA 24517 CUSTOMER SUPPORT LINE 1 800 288 1804 SCHRADERINTERNATIONAL COM ...

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