Hydrotec HYDROWELL Compact 10E Operating And Maintenance Manual Download Page 4 | Manualshive

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P a g e

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In case you were

wondering where your

lamp/s are...

We kept them when

carrying out the pre-

delivery inspection to avoid

damage during transit and

will bring them along when

we commission the unit.

Please call us to arrange your free

commissioning within 6 months of shipping.

Hydrotec (UK) Ltd

Hydrotec House

5 Manor Courtyard, Hughenden Avenue

High Wycombe, Bucks HP13 5RE

Tel: 01494 796040 Fax: 01494 796049

www.hydrotec.co.uk

email: [email protected]

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Summary of Contents for HYDROWELL Compact 10E

Page 1: ...ELL Compact E Serial number _____________________ HYDROTEC UK Ltd Hydrotec House Telephone 01494 796040 5 Manor Courtyard Hughenden Avenue Fax 01494 796049 High Wycombe Bucks HP13 5RE Website www hydr...

Page 2: ...reface 3 Chapter I General Information 7 Chapter II System Description Technical Data 14 Chapter III Installation and Assembly 19 Chapter IV UV Monitor Decommissioning 21 Chapter V Inspection and Main...

Page 3: ...n and monitor such measures and implement them with due care Special care should be taken with respect to hygiene during operation and maintenance where the plant is used in the food industry The oper...

Page 4: ...damage during transit and will bring them along when we commission the unit Please call us to arrange your free commissioning within 6 months of shipping Hydrotec UK Ltd Hydrotec House 5 Manor Courtya...

Page 5: ...issioned If the unit is to be connected to a BMS panel this is the responsibility of the BMS installation technician Connections to BMS can be found within this manual in the wiring diagram The contro...

Page 6: ...n burn skin protective clothing should be worn at all times 3 Always switch the unit off at the control panel before removing lamp 4 The UV should only be inspected by trained technician 5 For sales o...

Page 7: ...Information and instructions for assembly start up operation maintenance trouble shooting The operation and maintenance manual together with all other technical information and documents must always...

Page 8: ...t an endangerment of persons environment and the system itself The following warning signs are included in this manual Warning signs Danger Adverse health effects or property damage may occur in case...

Page 9: ...ng information attached to the system must not be removed and must be kept in a legible condition the supplied log book must be kept up to date 2 3 Appropriate use The system is manufactured to the la...

Page 10: ...pressurised prior any work on the system and shall be protected from accidental restart Only suitable and correctly functioning load supporting devices shall be used when replacing heavy components or...

Page 11: ...is in a perfectly serviceable condition Regulations in respect of environmental protection When working on and with the system all legal regulations in respect of waste minimisation and proper dispos...

Page 12: ...provided for operating staff Installation of system must only be carried out by a skilled companies After longer periods of inactivity the system must be recommissioned according to instructions The...

Page 13: ...eters pressures flow volume temperature are maintained Start up of the system has been carried out by our service personnel A yearly maintenance is carried out by our service personnel Excluded from w...

Page 14: ...trate An insert shim is provided for the protection of the internal o rings from the exposure to the UV light The unique flow path of the water should ensure shadow free radiation of the water HydroWE...

Page 15: ...5 140 140 Height C mm 600 700 790 790 Gap D mm 500 Pressure drop bar 0 1 Operating pressure bar 16 Material Stainless Steel 1 4571 316Ti Weight empty ca kg 5 8 13 5 13 5 Power supply Electrical connec...

Page 16: ...P a g e 16 38 Reactor Dimensional drawing with parameters from technical data sheet...

Page 17: ...P a g e 17 38 UV sensor Housing made of stainless steel Drain tap Connection mains supply Vent screw Water outlet Water inlet Lamp head...

Page 18: ...P a g e 18 38 Control Box Power switch ON OFF UV monitor Cable fittings...

Page 19: ...booster pump set it must be sited on the outlet side of that pump Some level of water flow through the UV chamber is required at all times This is to ensure that the UV lamp doesn t overheat Suitable...

Page 20: ...tor within the reach of cables provided A permanent power connection via a switchable fused spur 230V 1pH 50Hz 5A must be provided in close vicinity to the system ATTENTION Electrical connections must...

Page 21: ...rs additional status information by different colours of display light Internal real time clock for Counting of operating hours and lamp life Warn signal if lamp lifetime is exceeded Alarm delay Inter...

Page 22: ...enter the configuration menu the key Enter has to be pressed longer than 2 seconds on status screen If no key is pressed for about 20 seconds in configuration menu the screen will revert back to statu...

Page 23: ...ible reason Lamp lifetime is exceeded Display is flashing red yellow relay indicate normal operation Meaning Replace the lamp and reset the service counter Dirty Sleeve and sensor or low intensity no...

Page 24: ...g the UV lamp an adjustment tuning of the end value as well as a reset of operating hours must be executed 2 Taking out of service The UV lamp is exposed to an intense temperature during operation To...

Page 25: ...which will be measuring the temperature of the unit As soon as this sensor detects that the unit has overheated then it sends a signal to a controller which then sends a signal to a solenoid valve to...

Page 26: ...erformed for all parts of the system We recommend to check the following operating parameters at least within the predefined intervals and to keep them on the record in an operating logbook see Append...

Page 27: ...ely ageing or malfunction of UV lamp Replace UV lamp Accumulation of air in area of UV sensor Let the system ventilate Too strong turbidity of water e g by means of faulty pre treatment Ensure suffici...

Page 28: ...Deposits lead to a deviation of the required UV intensity and thus to a fault in the system Typical deposits consist of lime scale or iron and can be removed with a commercial acid cleaning agent Ple...

Page 29: ...Compact 2E 5E and 10E 300 054 Electronic ballast for Compact 2E 300 094 Electronic ballast for Compact 5E and 10E 300 095 Electronic ballast for Compact 10 7E 300 616 Lamp head for Compact 2E 5E 10E...

Page 30: ...P a g e 30 38 Appendices 1 Installation Schematic UV Disinfection System...

Page 31: ...P a g e 31 38 Appendices 2 Wiring diagram HydroWELL 2 E 5 E and 10 E with sensor...

Page 32: ...UV intensity 20mA 100 1 x Relay main alarm 50 500mA 24V 230V AC 100 500mA 24V 60V DC Measured value range 0 100 Reference value 100 UV 1 x Relay pre alarm 50 500mA 24V 230V AC 100 500mA 24V 60V DC Me...

Page 33: ..._______ m h Calibration of system done yes no Notes _________________________________________________ _________________________________________________ ________________________________________________...

Page 34: ...m HydroWELL Site ______________________________________________________________ Time period ______________________________________________________________ Date Total operating hours Relative operating...

Page 35: ...WELL Site ______________________________________________________________ Time period ______________________________________________________________ Date Total operating hours Relative operating hours...

Page 36: ...tor vessel horizontally drain cock down Select models only The UV vessel has been installed in horizontal pipework with the reactor vessel horizontally drain cock down There is a minimum of 500mm free...

Page 37: ...__________________________________________________________________ Publisher HYDROTEC E P AL EK All rights reserved 07 2019 by HYDROTEC Subject to technical modification All information dimensions and...

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