Husqvarna Norden 901 2022 Owner'S Manual Download Page 95

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SERVICE WORK ON THE CHASSIS 13

V02382-10

–

Mount screws

, but do not tighten yet.

Guideline

Screw, trim

3 Nm (2.2 lbf ft)

The front edge of the right fuel tank spoiler is evenly
aligned.

–

Tighten all the screws of the right fuel tank spoiler.
Guideline

Screw, trim

3 Nm (2.2 lbf ft)

Finishing work

–

Install the center fuel tank spoiler. (

p. 90)

–

Install the battery cover. (

p. 89)

–

Mount the front rider's seat. (

p. 81)

–

Mount the passenger seat. (

p. 81)

13.26

Removing the front fender

V02386-10

–

Remove screws

–

Take the fender off to the front.

Info

Pay attention to the brake lines and the cable.

13.27

Installing the front fender

V02386-10

–

Position the fender. Mount screws

, but do not tighten yet.

Info

Pay attention to the routing of the brake lines and the
cable.

–

Mount and tighten screws

Guideline

Screw, trim

3 Nm (2.2 lbf ft)

Summary of Contents for Norden 901 2022

Page 1: ...OWNER S MANUAL 2022 Norden 901 Art no 3402576en ...

Page 2: ......

Page 3: ...s prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna accepts no liability for delivery options devia tions from figures and descriptions as well as misprints and other errors The models portrayed partly contain special e...

Page 4: ...n button 19 6 5 Switches on the right side of the handlebar 19 6 5 1 Start button emergency OFF switch 19 6 6 Ignition and steering lock 20 6 7 Locking the steering 20 6 8 Unlocking the steering 20 6 9 Supplementary headlight switch 21 6 10 Socket for electrical accessories 21 6 11 Opening the fuel tank filler cap 21 6 12 Closing the fuel tank filler cap 22 6 13 Fuel cocks 22 6 14 Opening the stor...

Page 5: ... 8 3 Adjusting the handlebar position 56 8 4 Adjusting the basic position of the clutch lever 57 8 5 Adjusting the basic position of the hand brake lever 58 8 6 Adjusting foot brake lever stub 58 8 7 Adjusting the basic position of the foot brake lever 58 8 8 Checking the basic position of the shift lever 59 8 9 Adjusting the basic position of the shift lever 60 9 PREPARING FOR USE 61 9 1 Advice o...

Page 6: ...dding front brake fluid 101 14 5 Checking the front brake linings 102 14 6 Checking the free travel of the foot brake lever 103 14 7 Checking the rear brake fluid level 103 14 8 Adding rear brake fluid 104 14 9 Checking the rear brake linings 105 15 WHEELS TIRES 106 15 1 Removing the front wheel 106 15 2 Installing the front wheel 107 15 3 Removing the rear wheel 108 15 4 Installing the rear wheel...

Page 7: ...46 23 3 2 Coolant 146 23 3 3 Fuel 147 23 4 Chassis 147 23 5 Electrical system 148 23 6 Tires 148 23 7 Fork 148 23 8 Shock absorber 149 23 9 Chassis tightening torques 149 24 DECLARATIONS OF CONFORMITY 155 24 1 Declarations of conformity 155 24 2 Country specific declarations of conformity 155 24 3 Country specific declarations of conformity CCU 2 156 25 SUBSTANCES 157 26 AUXILIARY SUBSTANCES 159 2...

Page 8: ...ly trained experts using the special tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates the end of an activity including potential reworking 1 2 Formats used The typographical formats used in this ...

Page 9: ...nd all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not remove any information or warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 4 Degrees of...

Page 10: ...is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the eng...

Page 11: ...d Observe the manufacturer s instruc tions If thread locker e g Precote has already been applied to a new part do not apply any additional thread locker After disassembly clean the parts that are to be reused and check them for damage and wear Change dam aged or worn parts After completing a repair or service work check the operating safety of the vehicle 2 9 Environment If you use your motorcycle...

Page 12: ...r s Manual must be downloaded again by the new owner The Owner s Manual can be downloaded several times using the QR code or the link on the delivery certificate The Owner s Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer Internationa...

Page 13: ...e International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual An incorrect suspension setting can lead to damage and breakage of chassis components Use of the vehicle under diffi...

Page 14: ... 4 1 View of vehicle front left example V02424 01 1 Clutch lever p 16 2 Seat lock p 25 3 Grab handles p 25 4 Storage compartment on the left 5 Passenger foot pegs p 26 6 Side stand p 27 7 Rider footrests 8 Shift lever p 26 ...

Page 15: ...partment on the right 2 Light switch p 17 2 Menu buttons p 18 2 Turn signal switch p 19 2 Horn button p 19 3 Fuel tank filler cap 4 Socket for electrical accessories p 21 5 Start button emergency OFF switch p 19 6 Hand brake lever p 16 7 Engine oil level viewer 8 Foot brake lever p 26 ...

Page 16: ...e of the steering head 5 2 Type label F01880 10 The type label 1 is located on the frame on the left The type label for Australia 2 is located on the frame on the right 5 3 Key number F01413 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place ...

Page 17: ...er 402295 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number 402339 10 Shock absorber article number 1 is attached the top of the shock absorber 5 7 Steering damper article number F01881 10 Steering damper article number 1 is embossed on the under side of the steering damper ...

Page 18: ... the hand brake lever 6 3 Throttle grip V02348 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left side of the handlebar V02349 10 Overview of the left combination switch 1 Light switch p 17 2 Cruise control system tip switch p 17 3 Menu buttons p 18 4 Turn signal sw...

Page 19: ...e top The last saved speed is reached and maintained Every subsequent brief pressing increases the target speed by 1 km h or 1 mph Press and hold cruise control system tip switch at the top The target speed increases in increments of 5 km h or 5 mph Briefly press cruise control system tip switch at the bottom The cruise control function is activated and the current speed is maintained Every subseq...

Page 20: ...he cruise control systems on slippery road surfaces e g rain ice or snow where there is poor visibility or on unpaved surfaces e g sand stones or gravel Do not use the cruise control systems function if the traffic does not permit a constant speed The cruise control system function is only available when motor cycle traction control MTC is activated When motorcycle traction control MTC is switched...

Page 21: ...n the left side of the handlebar Possible states The horn button is in the basic position The horn button is pressed The horn is operated in this position 6 5 Switches on the right side of the handlebar 6 5 1 Start button emergency OFF switch V02351 10 The start button emergency OFF switch 1 is fitted on the right side of the combination switch Possible states Start button emergency OFF switch off...

Page 22: ...the ignition circuit is interrupted and the steering locked The ignition key can be removed 6 7 Locking the steering Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 400732 01 Park the vehicle Turn the handlebar all the way to the left Insert the ignition key into the ignition and steering lock press in and turn to the left Remove the...

Page 23: ... vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a docto...

Page 24: ...el is highly flammable toxic and a health hazard Check that the fuel tank filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Remove the ignition key and close the cover 6 13 Fuel cocks V02356 10 A fuel cock 1 is located on each side of the fuel tank Info The fuel co...

Page 25: ...de cover p 86 V02357 10 Main work Lift the elastic fastener 1 and detach in area A Open storage compartment 6 15 Closing the storage compartment on the left V02358 10 Main work Close the storage compartment Raise elastic fastener 1 and hang up in area A Finishing work Install the left side cover p 87 Mount the front rider s seat p 81 Mount the passenger seat p 81 ...

Page 26: ...de cover p 87 V02359 10 Main work Lift the elastic fastener 1 and detach in area A Open storage compartment 6 17 Closing the storage compartment on the right V02360 10 Main work Close the storage compartment Raise elastic fastener 1 and hang up in area A Finishing work Install the right side cover p 88 Mount the front rider s seat p 81 Mount the passenger seat p 81 ...

Page 27: ...Luggage rack plate V02362 11 The luggage rack plate 1 is located behind the seat The base plate of a luggage system can be mounted on the lug gage rack plate optional The luggage rack plate may not be loaded with more than the specified weight Maximum permissi ble load on luggage rack plate 5 kg 11 lb Info Follow the instructions provided by the luggage manufac turer 6 21 Seat lock V02368 10 Seat ...

Page 28: ...pegs folded down For operation with a passenger 6 23 Shift lever V01271 11 Shift lever 1 is mounted on the left of the engine V01271 10 The gear positions can be seen in the figure The neutral or idle position is between the first and second gears 6 24 Foot brake lever 402177 10 Foot brake lever 1 is located in front of the right footrest The rear brake is activated using the foot brake lever ...

Page 29: ... must be folded up during motorcycle use The side stand is coupled with the safety starting system follow the riding instructions Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand folded in This position is mandatory when rid ing the motorcycle The safety starting system is inactive ...

Page 30: ...d sta tionary periods for example at a traffic light or in direct sunlight Do not touch the combination instrument with bare hands in the situations referred to Where appropriate protective clothing If you have been burned hold the area affected under lukewarm water immediately 7 2 Activation and test V02178 01 Activation The combination instrument is activated when the ignition is switched on Inf...

Page 31: ... approx 4 mph or more has been reached 7 3 Warnings V02192 01 Warnings appear in the middle of the display these are marked yellow or red depending on their relevance Yellow warnings indicate malfunctions or information which require prompt intervention or an adjustment to the riding style Red warnings indicate malfunctions or information which require immediate intervention Info Warnings can be h...

Page 32: ...g as the engine is not running If the engine is running and the oil pressure warning lamp lights up stop immediately taking care not to endanger yourself or other road users in the process and switch off the engine The ABS warning lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4 mph or more has been reached Possible states The alarm system indicator lamp lights up or fla...

Page 33: ... warning is active in the display The warning lamp lights up when there is increased risk of icy roads TC indicator lamp lights up flashes yellow MTC p 131 is not enabled or is currently intervening The TC indicator lamp also lights up if a malfunction is detected Contact an authorized Husqvarna Motorcycles workshop The TC indicator lamp flashes if MTC or MSR actively engage ABS warning lamp light...

Page 34: ...p 35 bp MTC display p 35 bq Gear display 7 7 Explorer display optional V02186 10 Info The figure shows the start screen of the combination instrument in active riding mode Explorer optional If the menu is open the speed and the selected gear are still displayed 1 Time p 34 2 Speed p 33 2 Shift warning light p 33 The shift warning light is integrated into the tachometer display 3 Gear display 4 Amb...

Page 35: ...Light submenu the engine speed for the shift warning light can be set The shift warning light is always active during the running in phase up to 1 000 km 621 mi The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this At RPM1 the engine speed display flashes and at RPM2 the entire display flashes yellow Info After the first service the shift ...

Page 36: ...ol system indicator lamp lights up yellow If the cruise control system function is switched on and cruise control is activated the cruise control system indi cator lamp lights up green 7 12 Time V02459 10 The time is shown in area 1 of the display The time can be displayed in 24 hour format or 12 hour format in all languages The format of the time can be configured in the Units menu Info The time ...

Page 37: ...tion control can be switched on or off in the MTC MSR menu 7 17 Coolant temperature indicator V02195 01 The coolant temperature indicator is a bar The higher the bar is filled the hotter the coolant Emergency mode operation is automatically activated at a coolant temperature of 120 C Note Engine failure Overheating damages the engine If the coolant temperature warning is displayed stop imme diatel...

Page 38: ...Info If the fuel level is getting low the last segment flashes red and the following warning Low Fuel also appears The fuel level is displayed with a slight delay to prevent the indicator from constantly moving while riding The fuel level display is not updated while the side stand is folded out or the emergency off switch is switched off Once the side stand is folded up and the emergency OFF swit...

Page 39: ...unction is activated In the Navigation display the direction arrow the distance from the destination the estimated arrival time of the cellphone the distance to the next waypoint and the street name are displayed Info If the visual navigation is activated the Favorites indica tor is hidden 7 23 Call display V02202 01 Warning Danger of accidents Headphone volume which is too high distracts attentio...

Page 40: ... Motorcycle you can set the riding mode ABS mode trac tion control motor slip regulation Easy Shift seat heating grip heater and interface When the Ride Mode Explorer optional is activated the char acteristics of the throttle response and slip on the rear wheel can also be configured 7 24 2 Ride Mode V02211 01 Condition Start button emergency OFF switch on middle position This position is required...

Page 41: ...or bet ter rideability on unpaved roads the motorcycle trac tion control allows high slip on the rear wheel The Anti Wheelie mode is deactivated Explorer optional Setting with homologated perfor mance and extremely direct response The motorcycle traction control and the characteristics of the throttle response can be set individually The Anti Wheelie mode is deactivated Info Do not open the thrott...

Page 42: ...ot open the throttle when switching on or off Press the SET button briefly when activating the motorcycle traction control and the engine traction torque control Hold down the SET button when switching off the motorcycle traction control and engine traction torque control When ABS mode Offroad is active the MSR is not active After the ignition is switched on the motorcycle trac tion control and en...

Page 43: ...s highlighted Press the SET button to open the menu Press the UP or DOWN button until Grips is highlighted Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to select the heating level or to switch the heated grip on or off 7 24 8 Heating Rider Seat optional V02247 01 Condition Model with seat heater Heated Seat menu optional activated Pr...

Page 44: ...on until Throttle is highlighted Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to select Throttle mode Street Balanced response Rally Extremely direct response Offroad Gentle response Info Do not open the throttle when setting the throttle response 7 24 11 Slip Adjuster optional V02217 01 Condition The ride mode Explorer optional is a...

Page 45: ...nfo 7 24 13 Bike Info V02218 01 Press the SET button when the menu is closed Press the UP or DOWN button until Bike Info is highlighted Press the SET button to open the menu Tire Pressure optional function shows the current tire pressure of the front and rear tires Water displays the coolant temperature Fuel Range displays the possible distance you can cover with the fuel reserve Battery displays ...

Page 46: ...the UP or DOWN button until Reset Trip is highlighted Press the SET button to reset all entries in the Trip 1 menu 7 24 16 Trip 2 V02220 01 Press the SET button when the menu is closed Press the UP or DOWN button until Trip Info is highlighted Press the SET button to open the menu Press the UP or DOWN button until Trip 2 is highlighted Press the SET button to open the menu Information on Trip 2 ca...

Page 47: ...uce the audio volume Press the UP button briefly to change to the next audio track Briefly pressing the DOWN button twice changes to the pre vious audio title or plays the current audio title from the start depending on the cellphone model Press the SET button to play or pause the audio track Info With some cellphones the audio player needs to be started before playback is possible The audio funct...

Page 48: ...l Favorites is highlighted Press the SET button to open the menu Press the UP or DOWN button to select Favorites 1 Favorites 2 Favorites 3 or Favorites 4 Press the SET button to open the menu Press the UP or DOWN button to select the desired informa tion Press the SET button to confirm the selection 7 24 21 Quick Selector Up V02224 01 Condition The motorcycle is stationary Press the SET button whe...

Page 49: ... Press the SET button to open the menu Press the UP or DOWN button until Ride Husqvarna is high lighted Press the SET button to open the menu A suitable cellphone or headset can be paired with the combina tion instrument via Bluetooth in the Ride Husqvarna menu Info Not every cellphone and headset is suitable for pairing with the combination instrument The standard Bluetooth 2 1 must be supported ...

Page 50: ...table cellphone If the search was successful the name of the cellphone is dis played in the New Pairing menu Press the SET button to start the pairing Info The cellphone must be visible via Bluetooth for the vehicle to find the cellphone A message appears on the combination instrument indicat ing that the vehicle is now ready for pairing The pairing is completed successfully by confirming the Pass...

Page 51: ...for the vehicle to find the headset Follow the instructions in the head set owner s manual Press the UP or DOWN button until Delete Pairing is marked The paired device can be deleted by pressing the SET button Not every headset is suitable for pairing with the vehi cle Move the previously paired device into the range of the vehi cle while the Bluetooth function is active The device is automaticall...

Page 52: ...tion The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Settings is highlighted Press the SET button to open the menu Press the UP or DOWN button until Shift Light is highlighted Press the SET button to open the submenu Press the UP or DOWN button until State is highlighted Press the SET button to open the menu Activate the menu item using t...

Page 53: ...not be smaller than RPM1 If the engine speed reaches set value RPM2 the entire display flashes yellow 7 24 32 Clock Date V02236 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Settings is highlighted Press the SET button to open the menu Press the UP or DOWN button until Clock Date is high lighted Press the SET button to open...

Page 54: ...u settings for units or various values can be made 7 24 36 Distance V02240 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Settings is highlighted Press the SET button to open the menu Press the UP or DOWN button until Units is highlighted Press the SET button to open the menu Press the UP or DOWN button until Distance is hig...

Page 55: ... button until Settings is highlighted Press the SET button to open the menu Press the UP or DOWN button until Units is highlighted Press the SET button to open the menu Press the UP or DOWN button until Consumption is high lighted Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 24 40 Language V02244 01 Cond...

Page 56: ...24 42 Setting the time and date Condition The motorcycle is stationary V02236 01 Press the SET button when the menu is closed Press the UP or DOWN button until Settings is highlighted Press the SET button to open the menu Press the UP or DOWN button until Clock Date is high lighted Press the SET button to open the menu V02249 01 Setting the clock Press the UP or DOWN button until Set Clock is high...

Page 57: ...til the current day is set Press the SET button The selected day is stored Press the UP or DOWN button until Month is highlighted Press the SET button to open the menu Press the UP or DOWN button until the current month is set Press the SET button The selected month is stored Press the UP or DOWN button until Year is highlighted Press the SET button to open the menu Press the UP or DOWN button unt...

Page 58: ...ng work Mount the passenger seat p 81 8 2 Handlebar position F01906 10 On the upper triple clamp there are three holes at a distance of A to each other The holes on the handlebar support are placed at a distance of B from the center Hole distance A 15 mm 0 59 in Hole distance B 3 5 mm 0 138 in The handlebar can be mounted in six different positions This allows the handlebar to be mounted in the mo...

Page 59: ...the handlebar Info Make sure the cables and wiring are positioned cor rectly Position handlebar clamp Mount screws 1 and tighten evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft 8 4 Adjusting the basic position of the clutch lever V02346 11 Push clutch lever forward Adjust the basic position of the clutch lever to your hand size by turning adjusting screw 1 Info When the adjusting screw...

Page 60: ...Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding 8 6 Adjusting foot brake lever stub V02428 10 Remove screws 1 with the foot brake lever stub Move the foot brake lever stub into desired position A or B Mount and tighten screws 1 Guideline Screw foot brake lever stub M5 10 Nm 7 4 lbf ft Loctite 243 8 7 Adjusting the basic position of the foot brake...

Page 61: ...l the free travel A is present If necessary adjust the basic posi tion of the foot brake lever Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Hold screw 5 and tighten nut 4 Guideline Nut foot brake lever adjustment M6 6 Nm 4 4 lbf ft V02429 11 Tighten nut 2 Guideline Nut push rod foot brake lever M6 6 Nm 4 4 lbf ft Tip Press the foot brake lever downwards to make this easier Attach s...

Page 62: ...usting the basic position of the shift lever H02668 10 Loosen nut 1 holding threaded rod 2 Loosen nut 3 holding threaded rod 2 Info Nut 3 has a left handed thread Turn threaded rod 2 to adjust the shift lever Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure Tighten nut 3 while holding threaded rod 2 Guid...

Page 63: ...by Husqvarna Motorcycles with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alternating angles Running in phase 200 km 124 mi Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linin...

Page 64: ...ents Improper mounting of cases or the tank rucksack impairs the handling charac teristic Mount and secure cases and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Carrying luggage alters handling characteristics at high speed Adapt your speed to your payload Ride more slowly if your motorcycle is loaded with cases or other luggage Maximum speed with luggage...

Page 65: ... way that it cannot be burned or singed by the hot exhaust system If you carry luggage make sure you secure it firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Do not exceed the maximum permissible weight and the maximum permissible axle loads Guideline Maximum permissible total weight 450 kg 992 lb Maximum permissible f...

Page 66: ... that the electrical system is functioning properly Check that luggage is properly secured Sit on the motorcycle and check the rear mirror setting Check the fuel level 10 2 Starting the vehicle Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust ex...

Page 67: ...tion instru ment function check has been completed Do not open the throttle to start If the starting attempt is unsuccessful wait for 15 sec onds before making another attempt at starting After 6 unsuccessful starting attempts do not try again and check the vehicle for other faults instead This motorcycle is equipped with a safety starting sys tem You can only start the engine if the transmission ...

Page 68: ...udden braking actions Adapt your speed to the road conditions Warning Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ignition key position causes malfunctions Do not change the ignition key position while driving Warning Danger of accidents Adjustments...

Page 69: ...s Pieces of luggage which have slipped impair the handling characteristic Check that your luggage is fixed properly at regular intervals Warning Danger of accidents A fall can damage the vehicle more seriously than it may first appear Check the vehicle after a fall as you do when preparing for use Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust...

Page 70: ...p to a speed suitable for the road surface and weather conditions Particularly in bends do not shift and accelerate very carefully Brake if necessary and close the throttle at the same time in order to shift down Pull clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again If the engine stalls e g at a crossroads just pull clutch lever and pres...

Page 71: ...from locking or sliding away on a sloping position To avoid slip of the rear wheel the MSR only opens the throttle valve as far as absolutely necessary The MSR is applied on surfaces where the friction coefficient is to low to open the slipper clutch To further increase ride safety the MSR is slope dependent Info When ABS mode Offroad is active the MSR is not active 10 7 Applying the brakes Warnin...

Page 72: ...lippery ground Warning Danger of accidents Driving aids can reduce the probability of a fall only within physical limits It is not always possible to compensate for extreme riding situations for example with luggage loaded with a high center of gravity varying road surfaces steep descents or full braking without disengaging the gear Adapt your riding style to the road conditions and your driving a...

Page 73: ...hat nobody sits on the vehicle when the vehicle is parked on a stand Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it Apply the brakes on the motorcycle Shift the transmission into neutral Switch off the ignition by turning the ignition ke...

Page 74: ...cure the motorcycle against falling over or rolling away 10 10 Towing in the event of a breakdown Note Danger of damage Towing away using a towing vehicle is not an appropriate vehicle recovery method Damage to the drive train or transmission may occur during towing Do not use towing equipment where the wheels of the broken down vehicle remain on the road and rotate as it is towed Always transport...

Page 75: ... thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Refuel only with clean fuel...

Page 76: ...an the oil screens p 133 Check the front brake linings p 102 Check the rear brake linings p 105 Check brake discs p 100 Check the brake lines for damage and leakage Check the front brake fluid level p 101 Check the rear brake fluid level p 103 Change the front brake fluid Change the rear brake fluid Check the free travel of the clutch lever p 136 Check the free travel of the foot brake lever p 103...

Page 77: ...iodic interval 11 3 Recommended work every 48 months every 12 months every 30 000 km 18 600 mi every 15 000 km 9 300 mi after 1 000 km 620 mi Check the frame Check the link fork Check clean the oil nozzle for clutch lubrication Check the fork bearing for play Check the wheel bearing for play Change the coolant Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage etc and sleev...

Page 78: ...t high speeds 12 2 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the fork suspension behavior V02364 10 Turn white adjuster 1 clockwise as far as it will go Info Adjuster 1 is located at the upper end of the left fork leg The compression damping is located in left fork leg COMP white adjuster The rebound damping is located in right fork leg REB red...

Page 79: ...port 9 clicks Full payload 9 clicks Info Turn clockwise to increase the damping turn counterclockwise to reduce damping when the shock absorber rebounds 12 4 Adjusting the rebound damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow ...

Page 80: ...l status of the spring operation on the shock absorber The best spring preload setting is achieved when it is set for the weight of the rider and that of any lug gage and a passenger thus ensuring an ideal compromise between handling and stability Condition The link fork is relieved of weight V02367 10 Turn handwheel 1 counterclockwise as far as it will go Turn it clockwise by the number of turns ...

Page 81: ...rcycle 13 2 Removing the rear of the motorcycle from the lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402029 10 Secure the motorcycle against falling over Remove the rear lifting gear and lean the vehicle on side stand 1 Remove the retaining adapter from the link fork 13 3 Lifting the motorcycle with the front lifting...

Page 82: ... Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 312029 10 Secure the motorcycle against falling over Remove the front lifting gear V02456 10 Position retaining bracket 1 Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 13 5 Removing the passenger seat H02100 10 Insert the ignition key in seat lock 1 and t...

Page 83: ...ectly After assembly check whether the seat is cor rectly locked and cannot be pulled up Finally check that the passenger seat is correctly mounted 13 7 Removing the front rider s seat Preparatory work Remove the passenger seat p 80 M00856 10 Main work Lift the rider s seat back and unhook in the A area 13 8 Mounting the front rider s seat 401704 10 Main work Attach the recesses on the front rider...

Page 84: ...ease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with the rear lifting gear p ...

Page 85: ...ing piece 2 5 cm 0 98 in Measure the distance from the flat part of the link fork directly above the chain not from the edge of the link fork Info Top chain section C must be taut Chain wear is not always even Repeat this measure ment at different chain positions Chain tension 2 5 mm 0 08 0 2 in If the chain tension does not meet the specification Adjust the chain tension p 83 Remove the rear of t...

Page 86: ...is measure ment at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread and contact area of wheel spindle greased Finishing work Check the chain tension p 83 13 13 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise the ...

Page 87: ...10 71 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out faster on old worn sprockets For safety reasons the chain has no chain joint V02432 10 Check the engine sprocket cover 1 for wear If the engine sprocket cover is highly worn in the marked area C ...

Page 88: ...k that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten screws on the chain sliding guard Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Finishing work Remove the rear of the motorcycle from the lifting gear p 79 13 14 Removing the left side cover Preparatory work Remove the passenger seat p 80 Remove the front rider s seat p 81 V02372 10 Main work Remove...

Page 89: ...side cover in area A into rubber bushing 3 and press into rubber bushing B in area 4 Finishing work Mount the front rider s seat p 81 Mount the passenger seat p 81 13 16 Removing the right side cover Preparatory work Remove the passenger seat p 80 Remove the front rider s seat p 81 V02375 10 Main work Remove the side cover from the rubber bushings in areas A and B Pull off the right side cover sid...

Page 90: ...es under the tail part Press the right side cover in the area A into rubber bush ing 3 and press into rubber bushing B in area 4 Finishing work Mount the front rider s seat p 81 Mount the passenger seat p 81 13 18 Removing the battery cover Preparatory work Remove the passenger seat p 80 Remove the front rider s seat p 81 V02388 10 Main work Pull battery cover 1 toward the rear out of the brackets...

Page 91: ...t forward Make sure the holding lugs engage in the brackets Finishing work Mount the front rider s seat p 81 Mount the passenger seat p 81 13 20 Removing the center fuel tank spoiler Preparatory work Remove the passenger seat p 80 Remove the front rider s seat p 81 Remove the battery cover p 88 V02378 10 Main work Remove screws 1 Pull the center fuel tank spoiler in area A out of the bracket ...

Page 92: ...ng work Install the battery cover p 89 Mount the front rider s seat p 81 Mount the passenger seat p 81 13 22 Removing left fuel tank spoiler Preparatory work Remove the passenger seat p 80 Remove the front rider s seat p 81 Remove the battery cover p 88 Remove the center fuel tank spoiler p 89 V02374 10 Main work Remove screws 1 Remove the left fuel tank spoiler from the rubber bushing in area A P...

Page 93: ...uel tank spoiler into rubber bushing 1 in area B V02380 10 Mount screws 2 but do not tighten yet Guideline Screw trim M5 3 Nm 2 2 lbf ft The front edge of the left fuel tank spoiler is evenly aligned Tighten all the screws of the left fuel tank spoiler Guideline Screw trim M5 3 Nm 2 2 lbf ft Finishing work Install the center fuel tank spoiler p 90 Install the battery cover p 89 Mount the front rid...

Page 94: ...ove screws 1 Remove the fuel tank spoiler from the rubber bushing in area A Pull the right fuel tank spoiler in areas B out of the brackets Take off the right fuel tank spoiler pulling it sideways 13 25 Installing the right fuel tank spoiler V02381 10 Main work Position the right fuel tank spoiler and press it into the brack ets in area A Make sure the holding lugs engage in the brackets Press the...

Page 95: ...he center fuel tank spoiler p 90 Install the battery cover p 89 Mount the front rider s seat p 81 Mount the passenger seat p 81 13 26 Removing the front fender V02386 10 Remove screws 1 Take the fender off to the front Info Pay attention to the brake lines and the cable 13 27 Installing the front fender V02386 10 Position the fender Mount screws 1 but do not tighten yet Info Pay attention to the r...

Page 96: ...t removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the dust boots and inside fork tubes of both fork legs Universal oil spray p 159 Press the dust boots back into the installation position Remo...

Page 97: ...he windshield V02384 10 Position windshield 1 Mount and tighten screws 2 Guideline Screw windshield M5x14 5 Nm 3 7 lbf ft 13 31 Removing left fuel tank cover V02433 10 Remove fitting 1 Remove screws 2 Take off the left fuel tank cover pulling it downward ...

Page 98: ...et Guideline Screw tank guard on engine guard bottom M6x18 10 Nm 7 4 lbf ft The left fuel tank cover is directed evenly toward the front Tighten all the screws of the left fuel tank cover Guideline Screw tank guard on engine guard front M6x25 10 Nm 7 4 lbf ft Screw tank guard on engine guard bottom M6x18 10 Nm 7 4 lbf ft 13 33 Removing right fuel tank cover V02434 10 Pull out hose 1 from the angle...

Page 99: ...en yet Guideline Screw tank guard on engine guard bottom M6x18 10 Nm 7 4 lbf ft The right fuel tank cover is directed evenly toward the front Tighten all the screws of the right fuel tank cover Guideline Screw tank guard on engine guard front M6x25 10 Nm 7 4 lbf ft Screw tank guard on engine guard bottom M6x18 10 Nm 7 4 lbf ft Attach hose 3 to the angle piece 13 35 Removing the engine guard V02435...

Page 100: ...o not tighten yet Guideline Screw engine guard M6x10 10 Nm 7 4 lbf ft Loctite 243 V02436 11 Mount screws 3 but do not tighten yet Guideline Screw engine guard M6x8 8 Nm 5 9 lbf ft Tighten all the screws of the engine guard Guideline Screw engine guard M6x8 8 Nm 5 9 lbf ft Screw engine guard M6x10 10 Nm 7 4 lbf ft Loctite 243 V02435 11 Attach tube 4 to the angle piece ...

Page 101: ...o help The ABS is a safety system that prevents locking of the wheels when driving straight ahead or when cornering within the limits of physics Warning Danger of accidents Driving aids can reduce the prob ability of a fall only within physical limits It is not always possible to compensate for extreme rid ing situations for example with luggage loaded with a high center of gravity varying road su...

Page 102: ...eatly under extreme riding conditions for example when making wheelies or if the rear wheel spins This causes the ABS to switch off To reactivate the ABS stop the vehicle and switch off the igni tion The ABS is reactivated when the vehicle is switched on again The ABS warning lamp goes out after starting off 14 2 Checking brake discs Warning Danger of accidents Worn out brake discs reduce the brak...

Page 103: ... accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Skin irritation ...

Page 104: ...crews 1 Take off cover 2 with membrane 3 Add brake fluid up to the marking A Brake fluid DOT 4 DOT 5 1 p 157 Position cover 2 with membrane 3 Mount and tighten screws 1 Guideline Brake fluid reservoir cover front 1 Nm 0 7 lbf ft Info Use water to immediately clean up any brake fluid that has overflowed or spilled 14 5 Checking the front brake linings Warning Danger of accidents Worn out brake lini...

Page 105: ...brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not match the specification Adjust the basic position of the foot brake lever p 58 Attach spring 1 14 7 Checking the rear brake fluid level Warning Danger of accidents An insufficient brake flu...

Page 106: ...ke fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front a...

Page 107: ...ng effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroye...

Page 108: ...e disc Pull the left and right brake caliper carefully back from the brake disc and hang to the side Info Do not operate the hand brake lever if the brake calipers have been removed V02398 10 Loosen screw 5 by several rotations Loosen screws 6 Press on screw 5 to push the wheel spindle out of the axle clamp Remove screw 5 Warning Danger of accidents Damaged brake discs reduce the braking effect Al...

Page 109: ...ntact surfaces A of the spacers Long life grease p 159 V02399 10 Insert narrow spacer 2 on the right in the direction of travel Insert wide spacer 3 on the left in the direction of travel Info Arrow B indicates the direction of travel of the front wheel The wheel speed sensor wheel is on the left viewed in the direction of travel V02400 10 Clean screw 4 and the wheel spindle Grease wheel spindle l...

Page 110: ... screws 5 on both sides Guideline Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Position wheel speed sensor 6 in the hole Mount and tighten screw 7 Guideline Screw front wheel speed sensor M6 10 Nm 7 4 lbf ft Remove the locking piece of the hand brake lever Take the motorcycle off the front lifting gear p 80 Remove the rear of the motorcycle from the lifting gear p 79 V02398 11 ...

Page 111: ...sible Take the chain off the rear sprocket and place it on chain sprocket guard 6 Info Cover the components to protect them against dam age Hold the rear wheel and remove the wheel spindle Pull the rear wheel back until the brake caliper bracket is sus pended freely between the brake disc and rim Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in...

Page 112: ...ct surface A of the spacer Long life grease p 159 Insert a spacer Clean and grease the thread of the wheel spindle and nut Long life grease p 159 Clean and grease the wheel spindle Long life grease p 159 Clean the contact areas on the brake caliper bracket and link fork V02404 10 Engage the thrust bearing of brake caliper bracket B and the link fork Jack up the rear wheel into the link fork positi...

Page 113: ...the damping rubber pieces are not changed in time the rear sprocket carrier and the rear hub will be damaged Preparatory work Raise the motorcycle with the rear lifting gear p 79 Remove the rear wheel p 108 V02406 10 Main work Check bearing 1 If the bearing is damaged or worn Change the bearing of the rear sprocket carrier Check damping rubber pieces 2 of the rear hub for damage and wear If the da...

Page 114: ...d rear wheel Warning Danger of accidents Non approved or non recommended tires and wheels impact the handling characteristic Only use tires wheels approved by Husqvarna Motorcycles with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alternating angles Running i...

Page 115: ...e protection cap Check tire pressure when the tires are cold Tire pressure solo with passenger front 2 4 bar 35 psi rear 2 4 bar 35 psi Offroad tire pressure front 1 8 bar 26 psi rear 1 8 bar 26 psi Tire pressure full payload front 2 6 bar 38 psi rear 2 6 bar 38 psi If the tire pressure does not meet specifications Correct tire pressure Mount the protection cap 15 8 Checking spoke tension Warning ...

Page 116: ... ventional spoked wheels with a tube This results in better han dling and riding comfort The rigid rim design results in a wire spoke wheel that is almost entirely maintenance free Husqvarna Motorcycles recommends that the rim seal band is changed after 5 years at the latest regardless of the actual state of wear 15 10 Using tire repair spray H03319 01 Warning Danger of accidents Incorrect use of ...

Page 117: ...WHEELS TIRES 15 115 Option With TPMS Note Material damage Tire repair spray damages the tire pres sure sensor Note that after using tire repair spray the tire pressure sensor may need to be replaced ...

Page 118: ... minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is discharged or missing If the 12 V battery is discharged or defective malfunctions in the vehicle electronics can occur espe cially when starting Never operate the vehicle with a discharged 12 V batt...

Page 119: ...and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components ...

Page 120: ... terminal cover 2 Connect negative cable 3 to the 12 V battery Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft V02453 10 Hang battery holding bracket 4 to the left and right in the holding lugs and push downward at the rear Mount and tighten screw 5 Guideline Screw battery hold ing bracket M6 4 5 Nm 3 32 lbf ft Position the diagnostics connector 6 in the holder Finishing work Install the b...

Page 121: ...fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Even when there is no load on the 12 V battery it discharges steadily each day The charging level and the method of charging are very important for the service life of the 12 V battery Rapid recharging with a high charging current shortens the service life of the battery If the charging current ch...

Page 122: ...regularly when the motorcy cle is not being used 3 months V02454 10 Mount positive terminal cover 2 Connect negative cable 1 to the 12 V battery Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft Finishing work Install the battery cover p 89 Mount the front rider s seat p 81 Mount the passenger seat p 81 Set time and date p 54 16 4 Changing the main fuse Warning Fire hazard Incorrect fuses ov...

Page 123: ...when needed V02440 10 Mount protection cap 1 Finishing work Mount the front rider s seat p 81 Mount the passenger seat p 81 Set time and date p 54 16 5 Changing the ABS fuses Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info Two fuses for the ABS are located under the seat These fuses protect the retu...

Page 124: ... fuse 3 Info A faulty fuse has a burned out fuse wire A Insert the spare fuse with the correct rating Fuse 75011088025 p 148 Tip Insert spare fuse 4 in the fuse box so that it is available if needed Mount the protection cap Finishing work Mount the front rider s seat p 81 Mount the passenger seat p 81 16 6 Changing the fuses of individual electrical power consumers Warning Fire hazard Incorrect fu...

Page 125: ... light license plate lamp Fuse 7 10 A ACC1 Fuse 8 15 A ACC2 USB charging socket supplemen tary headlight HCU optional Fuse 9 10 A ABS control unit diagnostics connector 6D sensor TPMS function optional Fuse SPARE 10 A spare fuses Fuse SPARE 15 A spare fuses Info A faulty fuse has a burned out fuse wire A Insert the spare fuse with the correct rating Fuse 75011088010 p 148 Fuse 75011088015 p 148 Ti...

Page 126: ...rking when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable If the boundary between light and dark does not meet specifications Adjust headlight range p 124 16 8 Adjusting the headlight range Preparatory work Check the headlight setting p 124 V02408 10 Main work Turn adjusting wheel 1 to adjust the headlight range Info Turn clockwis...

Page 127: ...g with any luggage and a passenger if applicable If the boundary between light and dark does not meet specifications Adjust the supplementary headlight range p 125 16 10 Adjusting the supplementary headlight range Preparatory work Check the supplementary headlight setting p 125 V02426 01 Main work Use adjusting screws 1 to adjust the supplementary head light range Info Turn clockwise to increase t...

Page 128: ...cal power consumers The maximum continuous load is therefore significantly lower than the value of the fuse Do not use a stronger fuse The power supply ACC1 is switched to permanent posi tive connected power consumers are permanently sup plied with current regardless of ignition The power supply ACC2 is switched to ignition plus con nected power consumers are only supplied with power when the igni...

Page 129: ... therefore significantly lower than the value of the fuse Do not use a stronger fuse The power supply ACC1 is switched to permanent posi tive connected power consumers are permanently sup plied with current regardless of ignition The power supply ACC2 is switched to ignition plus con nected power consumers are only supplied with power when the ignition is switched on ...

Page 130: ...torcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affect...

Page 131: ...operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with ...

Page 132: ...411 10 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 157 Mount cover 1 of the compensating tank Guideline Compensating tank cover 1 1 Nm 0 81 lbf ft ...

Page 133: ...e each only suitable for certain con ditions Always select a riding mode that suits the surface on which you are riding the weather and the riding situation Various vehicle tunings can be selected in the combination instrument in the Ride Mode submenu Street Rain Offroad and Explorer are available optional The riding mode selected last appears in the display The riding mode can also be changed whi...

Page 134: ... 1 allows the maximum slip on the rear wheel and level 9 the minimum The slip adjustment can be set while riding with a closed menu using the UP or DOWN button Info The spin adjuster is only available in Explorer riding mode optional 18 4 Throttle optional V02216 01 Possible states Street Balanced response Rally Extremely direct response Offroad Very direct response In the combination instrument t...

Page 135: ...ne oil and oil filter cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brak...

Page 136: ... sealing surfaces V02448 10 Insert new oil filter 5 Info Only insert the oil filter by hand Oil the new O ring of the oil filter cover Position oil filter cover 4 Mount and tighten screws 3 Guideline Screw oil filter cover M5 6 Nm 4 4 lbf ft V01238 10 Thoroughly clean magnets A and oil screens B of the oil drain plugs V02446 10 Mount the oil drain plugs 2 with magnets and new seal rings and tighte...

Page 137: ...e oil will result in premature wear of the engine H01066 10 Main work Remove filler plug 1 with the O ring Fill engine oil to the middle of the level viewer Engine oil SAE 10W 50 p 157 Info In order to achieve optimal engine oil performance it is not advisable to mix different engine oils Husqvarna Motorcycles recommends changing the engine oil Mount and tighten filler plug 1 with the O ring Dange...

Page 138: ...lever until resistance is perceptible and deter mine the free travel A Free travel A of clutch lever 5 mm 0 2 in If the free travel of the clutch lever does not meet specifi cations Set the free travel of the clutch lever p 136 Move the handlebar to and fro over the entire steering range The free travel of the clutch lever must not change If the free travel of the clutch lever changes Check the ro...

Page 139: ...of the motorcycle over a long period clean it regularly Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Motorcycle cleaner p 159 Info Use warm water containing normal motorcycle cleaner ...

Page 140: ...t finishes metal and plastic surfaces p 159 Oil the ignition and steering lock tank lock and seat lock Universal oil spray p 159 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter salt can be expected on the roads You should therefore take pre cautions against aggressive road salt After riding on salted roads thoroughly clean the vehicle with cold water...

Page 141: ...CLEANING CARE 20 139 Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduce the braking force Clean the chain p 82 ...

Page 142: ...re p 113 Remove the 12 V battery p 116 Guideline Storage temperature of the 12 V battery without direct sunlight 0 35 C 32 95 F Charge the 12 V battery p 119 Store the vehicle in a dry location that is not subject to large fluctuations in temperature Cover the motorcycle with a tarp or cover that is permeable to air Info Do not use non porous materials since they prevent humidity from escaping thu...

Page 143: ...ottle Carry out start procedure p 64 Engine has too little power Air filter is very dirty Remove the air filter Install the air filter Fuel filter is very dirty Check the fuel pressure Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine overheats Too little coolant in cooling system Check the cooling system for leaks Check ...

Page 144: ...he engine oil and the oil filter clean the oil screens p 133 The headlight position light tail light and license plate lamp are not working Fuse 6 is blown Change the fuses of individual electri cal power consumers p 122 Combination instrument brake light and horn are not func tional Fuse 5 is blown Change the fuses of individual electri cal power consumers p 122 Time is not displayed or not corre...

Page 145: ...ngs 1 compression ring 1 lower compression ring 1 oil ring with spring expander Engine lubrication Semi dry sump lubrication system with two trochoid pumps Primary transmission 39 75 Clutch Slipper clutch in oil bath mechanically operated Transmission 6 gear transmission claw shifted Transmission ratio First gear 13 37 Second gear 17 34 Third gear 20 31 Fourth gear 22 28 Fifth gear 24 26 Sixth gea...

Page 146: ...t Loctite 243 Screw shift shaft sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw thermostat case M5 6 Nm 4 4 lbf ft Loctite 243 Securing screw balancer shaft M5 5 Nm 3 7 lbf ft Loctite 243 Nut starter motor cable M6 5 Nm 3 7 lbf ft Remaining screws engine M6 10 Nm 7 4 lbf ft Screw alternator cover M6x30 10 Nm 7 4 lbf ft Screw alternator cover M6x35 10 Nm 7 4 lbf ft Screw bearing bridge of balancer shaf...

Page 147: ...8 Nm 5 9 lbf ft Loctite 243 Screw valve cover M6 10 Nm 7 4 lbf ft Screw water pump cover M6 10 Nm 7 4 lbf ft Loctite 243 Screw water pump wheel M6 10 Nm 7 4 lbf ft Loctite 243 Nut exhaust flange M8 15 Nm 11 1 lbf ft Copper paste Oil nozzle for clutch lubrication M8 5 Nm 3 7 lbf ft Loctite 243 Remaining screws for engine M8 20 Nm 14 8 lbf ft Screw plug locking screw M8 15 Nm 11 1 lbf ft Screw engin...

Page 148: ...perature sensor M10x1 25 10 Nm 7 4 lbf ft Screw cylinder head M10x1 25 Tightening sequence Observe tightening sequence 1st stage 5 Nm 3 7 lbf ft 2nd stage 15 Nm 11 1 lbf ft 3rd stage 90 4th stage 90 Screw support greased thread oiled Screw plug cylinder head oil drain M12x1 5 15 Nm 11 1 lbf ft Screw rotor M12x1 5 90 Nm 66 4 lbf ft Thread greased Screw plug water jacket M16x1 5 20 Nm 14 8 lbf ft Lo...

Page 149: ...Double disc brake with radially mounted four piston brake calipers floating brake discs rear Single disc brake with dual piston brake caliper floating brake disc Brake discs diameter front 320 mm 12 6 in rear 260 mm 10 24 in Brake discs wear limit front 4 5 mm 0 177 in rear 4 5 mm 0 177 in Tire pressure solo with passenger front 2 4 bar 35 psi rear 2 4 bar 35 psi Tire pressure full payload front 2...

Page 150: ...ion light LED Combination instrument lighting and indicator lamps LED Turn signal LED Brake tail light LED License plate lamp LED 23 6 Tires Front tire Rear tire 90 90 21 M C 54V M S TL Pirelli SCORPION RALLY STR 150 70 18 M C 70V M S TL Pirelli SCORPION RALLY STR The tires specified represent one of the possible series production tires Additional information is available in the Service section un...

Page 151: ...d 10 turns Inbuilt length 371 mm 14 61 in Spring length 195 mm 7 68 in Spring rate Medium standard 115 N mm 657 lb in Gas pressure 20 bar 290 psi Shock absorber oil Shock absorber fluid SAE 2 5 50180751S1 p 158 23 9 Chassis tightening torques Nut valve ISO 10V2 12 Nm 8 9 lbf ft Loctite 2701 Remaining screws chassis EJOTPT K45x12 1 Nm 0 7 lbf ft Remaining screws chassis EJOTPT K50x12 1 Nm 0 7 lbf f...

Page 152: ... protector M5x12 3 Nm 2 2 lbf ft Screw foot brake lever stub M5 10 Nm 7 4 lbf ft Loctite 243 Screw fuel level sensor M5 3 Nm 2 2 lbf ft Screw fuel tank clamp M5 3 Nm 2 2 lbf ft Screw fuel tank filler cap M5 3 Nm 2 2 lbf ft Screw fuel tank insert M5 3 Nm 2 2 lbf ft Screw heat guard M5 5 Nm 3 7 lbf ft Loctite 243 Screw license plate holder M5 5 Nm 3 7 lbf ft Loctite 243 Screw lower rear panel M5x10 ...

Page 153: ...brake assembly M6 5 Nm 3 7 lbf ft Screw cable on starter motor M6 5 Nm 3 7 lbf ft Screw cable on starter relay M6 4 5 Nm 3 32 lbf ft Screw chain guide M6 10 Nm 7 4 lbf ft Loctite 243 Screw clutch assembly M6 5 Nm 3 7 lbf ft Screw cross brace in rear M6x10 10 Nm 7 4 lbf ft Loctite 243 Screw cross member on lower rear panel M6x12 6 Nm 4 4 lbf ft Loctite 243 Screw engine guard M6x8 8 Nm 5 9 lbf ft Sc...

Page 154: ...Loctite 243 Screw shift shaft deflector on shift shaft M6 10 Nm 7 4 lbf ft Loctite 243 Screw sliding seat for side cover M6x20 10 Nm 7 4 lbf ft Loctite 243 Screw subframe on air filter box M6x12 9 Nm 6 6 lbf ft Loctite 243 Screw tail light M6x16 5 Nm 3 7 lbf ft Loctite 243 Screw tank guard on engine guard bottom M6x18 10 Nm 7 4 lbf ft Screw tank guard on engine guard front M6x25 10 Nm 7 4 lbf ft S...

Page 155: ...bf ft Loctite 243 Screw rear footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw seat bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw shift lever M8 25 Nm 18 4 lbf ft Loctite 243 Screw spring holder plate on side stand bracket M8 15 Nm 11 1 lbf ft Loctite 2701 Screw steering damper on holder M8 8 Nm 5 9 lbf ft Loctite 243 Screw steering damper on triple clamp M8 8 Nm 5 9 lbf ft Loctite 243 Scre...

Page 156: ...om shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Screw swingarm pivot M12 100 Nm 73 8 lbf ft Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Nut socket M18 4 Nm 3 lbf ft Lambda sensor M18x1 5 50 Nm 36 9 lbf ft Adjusting screw swingarm M20LHx1 5 10 Nm 7 4 lbf ft Screw steering head M20x1 5 18 Nm 13 3 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread and contact area of whee...

Page 157: ... text of the Declaration of Conformity is available at the following Internet address Certification website http www husqvarna motorcycles com ccu 2 LDL Technology hereby declares that the Tyre Pressure Monitoring System wireless system conforms with the relevant guidelines The full text of the Declaration of Conformity is available at the following Internet address Certification website http www ...

Page 158: ...24 DECLARATIONS OF CONFORMITY 156 24 3 Country specific declarations of conformity CCU 2 E02299 01 ...

Page 159: ...s Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications f...

Page 160: ...dard classification SAE p 160 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel is saf...

Page 161: ...o Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTOREX Chainlube Road Strong Universal o...

Page 162: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordin...

Page 163: ...rol Auxiliary function of the engine control which pre vents rear wheel locking with excessive engine brak ing effect by lightly opening the throttle valve MTC Motorcycle Traction Control Auxiliary function of the motor control that reduces engine torque with spinning rear wheel OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics Ride Husqvarna...

Page 164: ...29 LIST OF ABBREVIATIONS 162 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 165: ... indicator lamp lights up yellow The cruise control system func tion is switched on but cruise control is not activated Ice warning is active in the display The warning lamp lights up when there is increased risk of icy roads TC indicator lamp lights up flashes yellow MTC p 131 is not enabled or is currently intervening The TC indicator lamp also lights up if a malfunction is detected Contact an a...

Page 166: ...position adjusting 57 Combination instrument 28 55 ABS display 35 ABS Mode 39 activation and test 28 ambient air temperature indicator 34 Audio optional 45 Bike Info 43 Bluetooth optional 47 Call display 37 Clock Date 51 Clock Format 51 Consumption 53 coolant temperature indicator 35 cruise control indicator 34 Date Format 52 display 31 Distance 52 Easy Shift 40 explorer display optional 32 Extra ...

Page 167: ... running in 62 Engine guard installing 98 removing 97 Engine number 15 Engine oil adding 135 changing 133 Engine oil level checking 133 Engine sprocket checking 84 Engine traction torque control 69 Environment 9 F Figures 11 Foot brake lever 26 basic position adjusting 58 free travel checking 103 Foot brake lever stub adjusting 58 Fork 76 compression damping adjusting 76 rebound adjusting 77 Fork ...

Page 168: ...s cleaning 133 Owner s Manual 9 P Parking 71 Passenger foot pegs 26 Passenger seat mounting 81 removing 80 Preparing for use advice on preparing for first use 61 after storage 140 checks and maintenance measures when preparing for use 64 Protective clothing 9 R Rear hub damping rubber pieces checking 111 Rear sprocket checking 84 Rear wheel installing 110 removing 108 Refueling fuel 73 Riding 66 s...

Page 169: ...16 on the right side of the handlebar 19 T Technical accessories 11 Technical data capacities 146 chassis 147 chassis tightening torques 149 electrical system 148 engine 143 154 engine tightening torques 144 fork 148 shock absorber 149 tires 148 Throttle grip 16 Time adjusting 54 Tire condition checking 112 Tire pressure checking 113 Tire repair spray using 114 Tool set 25 Towing 72 Transporting 7...

Page 170: ... 3402576en 3402576en 12 2021 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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Husqvarna Norden 901 2022, Owner'S Manual

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