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HUAYUAN SLG-200HF, Manual Instruction, Page: 7 / 53

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HUAYUAN SLG-200HF Manual Instruction Download Page 7

15. Cutting parameter table

.....................................................................................................................25

Maintenance

....................................................................................................................................................

31

1. Operation process

................................................................................................................................31

2.Gas clean

............................................................................................................................................... 31

3. Error code and trouble shooting

..........................................................................................................32

4. Control panel indicator instruction

......................................................................................................35

5. Initial inspection

...................................................................................................................................36

6. Air filter cartridge replace

....................................................................................................................36

7. Cutting machine cooling system maintenance

....................................................................................37

8. Maintenance

........................................................................................................................................ 38

Appendix

..........................................................................................................................................................

39

1. Cutting machine spare parts

................................................................................................................39

2. Arc initiator spare parts

....................................................................................................................... 39

3. Circuit diagram

..................................................................................................................................... 40

4. RS485 communication protocol

...........................................................................................................44

Summary of Contents for SLG-200HF

Page 1: ...SLG 200 300 400HF PLASMA CUTTING MACHINE MANUAL INSTRUCTION PLEASE READ IT CAREFULLY BEFORE OPERATION...

Page 2: ...uitable 4 The cutter has external static characteristic with rated duty cycle 100 which means the machine can work continuously at the rated cutting current The machine has the function of thermal pro...

Page 3: ...rc Use an arc welding mask to protect your eyes and skin from sparks and the rays of the arc pay special attention to the filter glass which must be conformable to the national standard Use clothing m...

Page 4: ...dd fuel after engine is cooling down otherwise the evaporation of hot fuel would result in dangers Do not splash fuel out of the fuel tank and do not start the engine until complete evaporation of the...

Page 5: ...e It is better to push the welding machine moving in use of its rollers unless special situations Be sure that the appurtenances are all removed off when lifting When lifting make sure that there is n...

Page 6: ...Arc initiator panel 11 3 Secondary menu 12 Installation 13 1 Acceptance inspection 13 2 Product defect 13 3 Installation requirement 13 4 Noise 13 5 Ground connection and shield installation 13 6 Ins...

Page 7: ...shooting 32 4 Control panel indicator instruction 35 5 Initial inspection 36 6 Air filter cartridge replace 36 7 Cutting machine cooling system maintenance 37 8 Maintenance 38 Appendix 39 1 Cutting m...

Page 8: ...e 2 Arc initiator Plasma arc initiator QFK E1 is used for the HF pulse start then cause guide arc when the guide arc reach the workpiece it will cause main arc Another function for the arc initiator i...

Page 9: ...ng system with import big flow pump and big power heat sink construction so that torch work stable and constant 6 Gas pre send gas delay shut current up slope time can be set 7 Machine have overheat g...

Page 10: ...he machine in a clear place without any of dust corrosive gas and flammables and explosives Do not use it in open air and rain 2 Required air relative humidity should 90 at 20 40 50 at 40 3 Environmen...

Page 11: ...ure MPa 0 5 0 7 Quality cutting thickness C S mm 25 32 40 Insulation grade F Cooling mode Air cooling Protection grade IP21S Note The cutting thickness data got from our standard parts testing even it...

Page 12: ...5 3 2 SLG 300HF dimension and weight 3 3 SLG 400HF dimension and weight...

Page 13: ...6 3 Characteristics 3 4 SLG 200HF 3 5 SLG 300HF 3 6 SLG 400HF 2 Arc initiator QFK E1 3 7 QFK E1 dimension and weight...

Page 14: ...ediately with lot of clean water then go to the hospital to ask for help Notice Do not use the anti freezing solution as the coolant it hurt the torch To protect the bump and torch cooling system plea...

Page 15: ...ord with the below table standard Both the lowest and highest index If use water without according with below lowest purity index there will be too much precipitate on electrode which affect the water...

Page 16: ...this know 5S without loss can start the manual pump function Manual pump function force to start the cooling system the display knob automatically change to coolant flow display 3 Coolant temperature...

Page 17: ...3s then off 0 3s machine lack phase or over voltage or lack voltage machine can t work 13 Current adjusting knot it adjust the cutting current under the secondary menu to adjust the secondary menu pa...

Page 18: ...s the work piece cable Work piece cable is also called the ground cable 40 Water coolant liquid inlet connector to connect the coolant liquid return pipe 41 Water coolant liquid outlet connector to co...

Page 19: ...00 S 0 15 After arc strike success the exact current will up to the set value P04 Set cutting time 1 999 Min 999 Set the torch consumables cutting time After set the related P06 value will upgrade ac...

Page 20: ...ne ground connect It need a cable from cutting machine positive to cutting table ground connect It need plate install on the cutting table and well connect with workpiece RF1 and EMI ground connect an...

Page 21: ...to connect the rail terminal If need add voltage depressor for use in the CNC system it should install nearby the voltage sample place Inside the plasma machine is suitable the signal should within t...

Page 22: ...15 5 2 Installation Drawing System components A Plasma power sourceSLG 200HF 300HF 400HF...

Page 23: ...ive cable 12 Coolant return pipe 13 Coolant supply pipe 14 Work cable earth cable 15 Torch cable 16 Shield gas input hose 17 Shield gas input hose N2 Air 18 Plasma gas input hose O2 7 Installation of...

Page 24: ...urce This breaker should be a When OFF it isolate the electric and cut all the conductive and plasma machine b OFF and ON use O and I to indicate c Prepared a manipulate handle can lock the OFF positi...

Page 25: ...10 Cable and hose installation 5 2 1 18 1 Power supply cable Danger Shock may cause people die When install the cable the switch must be OFF a Take off the back cover install the power cable to the po...

Page 26: ...rches positioning finish 2 Suitable for under water cutting torch have air first to blow the water then positioning and strike arc to ensure the under water cutting smooth 3 Can control the gas pre fl...

Page 27: ...potentiometer pin 9 10 on can directly control the loading capacity as 0 5A 125VAC or 0 2A 110VDC or 1 0A 24VDC pin 9 10 off when there is no arc strike success signal 9 Arc strike success signal 10 P...

Page 28: ...d well to reliably connect work cable and cutting power source the other side of the cable connect with the cutting table reliably When work cable 30m it will affect the cutting quality so the square...

Page 29: ...ssed air to the shield gas regulator inlet connector No need N2 11 Filling coolant liquid Improper coolant will cause damage for the machine Please refer to the coolant requirements Coolant capacity o...

Page 30: ...lag and smooth 1 Notice for use cutting table and torch Check the vertical of the torch Clean the rail and transmit device on the cutting table to get smooth torch move If not stable will cause cuttin...

Page 31: ...s slag a Reduce the cutting speed b Decrease the arc voltage shorten the distance between torch to workpiece c Increase the O2 in shield gas the manual gas console not work with the mix shield gas but...

Page 32: ...or other parts which not suggest 14 Inspection before operate Before start the machine make sure cutting surrounding environment and protective suit meet requirements according to safety of manual an...

Page 33: ...nside cap nozzle Vortex Electrode HY02711 HY02701 HY02601 HY02501 HY02423 HY02301 HY02211 Plasma gas Protective gas Work piece thickness Distance Torch to work piece Arc voltage Cutting speed Piercing...

Page 34: ...p Inside cap nozzle Vortex Electrode HY02711 HY02701 HY02601 HY02501 HY02419 HY02301 HY02211 Plasma gas Protective gas Work piece thickness Distance Torch to work piece Arc voltage Cutting speed Pierc...

Page 35: ...ide cap Inside cap nozzle Vortex Electrode HY02711 HY02701 HY02601 HY02501 HY02417 HY02301 HY02211 Plasma gas Protective gas Work piece thickness Distance Torch to work piece Arc voltage Cutting speed...

Page 36: ...Inside cap nozzle Vortex Electrode HY02711 HY02701 HY02601 HY02501 HY02423 HY02301 HY02211 Plasma gas Protective gas Work piece thickness Distance Torch to work piece Arc voltage Cutting speed Pierci...

Page 37: ...to work piece Arc voltage Cutting speed Piercing height Piercing time L min MPa L min MPa mm mm V mm min mm S 34 0 4 70 0 6 6 2 140 3000 4 0 4 10 2 5 145 2800 5 0 6 12 3 152 2300 6 0 8 15 3 5 157 1600...

Page 38: ...No default phase No radiator overheat protection signal No liquid overheat protection signal No plasma arc signal 2 Blow 24s Air or N2 to torch continues for 24s Turn on cooling system power Check ai...

Page 39: ...2 Pause overtime Pause signal expire time over 60s 1 Check X6 cable at back of power source whether damaged 2 CNC still maintain the signal may wait for another torch initial location signal 3 If the...

Page 40: ...radiator and fan 3 If radiator temperature not high and alarm main machines temperature high shall check the temperature relay whether damage 071 Coolant temperature high Coolant temperature over 70...

Page 41: ...mer CNC give start signal to plasma power source but machine no action 1 gas signal of external power source problem 2 PCB PL18 of power source is damaged 1 Check the start indicator on the power sour...

Page 42: ...source refer to nameplate 4 Control panel indicator instruction On PCB PL18 and PL02 have the LED indicator problem can be solved according to the status of the indicator 1 PCB PL18 LED code Indicator...

Page 43: ...ere is error appear LED34 on the alarm signal output from X5 at back of the machine 2 PL02 LED code Indicator function Instruction D1 Cooling system power supply Power supply D1 on D2 Main circuit coo...

Page 44: ...eck coolant filter Observe from outside if too much impurities inside filter during coolant system working but no cutting status open filer drain valve discharge impurities note discharge by soft tube...

Page 45: ...d please replace 2 Cooling system Replace the coolant regularly 6 month or 300 hours Check the coolant flow regularly add if need Check the coolant filter under the cutting machine front panel clean a...

Page 46: ...ier V101 V201 SLG 200HF 400HF MDS150 16 13 Temperature relay KT101 KT201 KSD305A Shut 75 14 Flow switch BP1 ES12010 2 2A1 220V 15 Flow sensor BP2 SEN HZ21WD B 16 Valve YV1 VX2120 10 17 Pump Pump head...

Page 47: ...40 3 Circuit diagram 7 1 SLG 200HF...

Page 48: ...41 7 2 SLG 300HF...

Page 49: ...42 7 3 SLG 400HF...

Page 50: ...43 7 4 QFK E1...

Page 51: ...gister qty 2 2 Deputy station react frame a react correct frame Function code and instruction Deputy station address Functi on code Register address Register quantity Function code and instruction Dep...

Page 52: ...0s Data is times of 0 01s 12 Manual pump function 43002 1 0 1work 13 Cutting time set 43003 1 999min 14 Penetration times set 43004 1 999 15 Monitoring control switch 43005 1 0 1 work 16 Monitoring al...

Page 53: ...s in the user s manual forgive not to inform separately Chengdu Huayuan Electric equipment Co Ltd Address Wuhou National Science Park Chengdu China Postcode 610045 Telephone 0086 28 85744098 Fax 0086...

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