HS-Technik PRO-M Operating Instructions Manual Download | Manualshive

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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

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ec cOnfORMity declaRatiOn

We herewith declare that the devices specified below comply with the relevant
EC guidelines with regards to design and construction type.
If the devices are modified without our authorization, this declaration will be
null and void.
The devices specified below comply with the valid EGB / EMV
standards applicable at the time of publication.

Manufacturer:

Company: HS-Technik GmbH

Location: Im Martelacker 12

D-79588 Efringen-Kirchen

Phone: 07628-9111-0
Fax: 07628-9111-90

Description of the device:

Programmable battery blind rivet nut and

blind rivet screw setting tool

Model:

NutBee

®

-PRO-M

Applied EC guidelines:

2006/42/EG

2004/108/EG

EN55014

DIN EN 60745

HS-Technik GmbH

Im Martelacker 12, D-79588 Efringen-Kirchen

H.-Martin Hanke

Manager

Date: 22.06.2016

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Summary of Contents for PRO-M

Page 1: ...NutBee PRO M Release date July 2016 PC Software 2 0 2 13 Firmware 2 3 6 0 OPERATING INSTRUCTIONS Programmable battery blind rivet nut and blind rivet screw setting tool HST NR PRO M PRO M ...

Page 2: ...l training 10 3 3 0 Risks when using the tool 10 3 4 0 Electrical hazards 11 3 4 1 Basic safety measures 11 3 4 2 Workplace safety 12 3 4 3 Electrical safety 12 3 4 4 Personal safety 13 3 4 5 Use and care of the power tool 13 3 4 6 Service 15 3 5 0 Lithium Ion battery 15 3 6 0 Battery chargers 17 3 7 0 Structural modifications 17 3 8 0 Cleaning the tool and disposal 18 3 9 0 Risk of injury and too...

Page 3: ...ews 43 5 4 0 Setting force table only if force switch is activated 44 5 5 0 Unwinding 46 5 6 0 Tool jammed or blocked 47 5 7 0 Tool reactivation after standby 48 6 Maintenance 49 6 1 0 General 49 6 2 0 Cleaning 49 6 3 0 Cleaning the pulling head 50 6 4 0 Replacing the threaded mandrel 52 6 5 0 Calibration 52 6 Storage 53 7 Technical data 53 8 Accessories 54 8 1 0 Information 54 8 2 0 Accessories 5...

Page 4: ...on torques may occur Therefore always keep a tight grip on the tool Danger Switch the electrical device off immediately if it locks up and be prepared for high reaction torques that can cause kickback The tool locks up when it is overladed or jams in the workpiece NOTICE This warning symbol indicates additional information that will make your work easier WARNING General warning to prevent operatin...

Page 5: ...es must be collected separately and disposed of at an environmentally compatible recycling facility Drained batteries can be disposed of directly Transport Li Ion batteries are subject to the specifications in the laws pertaining to hazardous goods The batteries can be transported on roads by the user without further constraints When shipping with third parties e g freight forwarders special requi...

Page 6: ...90 E Mail info hs technik com Web www hs technik com 6 1 Display 2 Large start trigger 3 Ergonomical handle 4 High precision ball screw 5 Fast exchange nose assembly 6 Scanner 7 Illuminating LED 8 Adapter M3 M10 if ordered 9 Li Ion battery 10 Adjustment buttons 4 5 6 7 8 3 9 2 1 1 10 ...

Page 7: ...free operation can be ensured We are not liable for damages and operational errors that result from non compliance with these operating instructions If difficulties arise nonetheless please contact us and we will gladly provide assistance 2 2 0 Proper Intended Use The tool may only be used as described in these instructions to set blind rivets suitable for the type of tool 2 3 0 Improper use We ar...

Page 8: ...g improper use improper installation placement into service operation and maintenance operating the tool with defective safety equipment or improperly installed or non functioning safety and protective devices failure to comply with the information contained in this document regarding transport storage assembly placement into service operation and maintenance of the tool unauthorized modifications...

Page 9: ...ner and personnel authorized to operate the tool It contains the relevant rules and information which may not be duplicated distributed or otherwise shared either in whole or in part The copyright for this document remains with HS Technik GmbH Address of the manufacturer Im Martelacker 12 D 79588 Efringen Kirchen Phone 49 0 76 28 91 11 0 Fax 49 0 76 28 91 11 90 E Mail info hs technik com Webpage w...

Page 10: ...ety and accident prevention rules and have been briefed on tool operation Safety practices should be reviewed regularly with all personnel operating the tool 3 2 1 Personnel responsibilities All persons assigned to work with the tool should be aware of the basic work safety and accident prevention rules prior to commencing work 3 2 2 Personnel training Personnel must be trained and briefed before ...

Page 11: ... electrician Inspect the tool s electrical components on a regular basis Repair loose connections and damaged cables immediately Remove the battery before performing repairs on the tool WARNING The tool may only be used for intended purposes if it is in proper and safe working condition NOTICE The terms tool and power tool used in the safety information refer to tools powered from a wall outlet wi...

Page 12: ...e sparks that can ignite dust or vapors c Pay attention to environmental conditions Do not expose tools to rain Do not use tools in a damp or wet environment d Keep children and other persons away when using the tool Distractions may cause you to lose control over the tool 3 4 3 Electrical safety a Avoid contact with grounded surfaces such as pipes heaters When your body is grounded there is an in...

Page 13: ... the tool Make sure that the tool is switched off before connecting it to the battery picking it up or carrying it Carrying the tool with your finger on the power switch or connecting to a power source when it is switched on may result in accidents d Maintain an ergonomic working posture Stand firmly and always maintain balance By doing this you can control the tool better in unexpected situations...

Page 14: ...aintained tools jam less frequently and are easier to operate g Follow these instructions when using the tool and accessories Take into account the working conditions and the work to be performed Using power tools for unintended purposes may be hazardous h Use the correct tool Do not use tools with insufficient power to perform the task Do not use tools for purposes and work for which they are not...

Page 15: ...eries in the power tools Using other batteries may result in injury and fire hazard c If the battery is not used for an extended period it should not remain in the charger or in the tool If it is expected that the riveting tool will remain unused for more than 3 hours the battery must be removed Failure to do so entails the risk of permanent battery damage d For safety reasons the lithium ion batt...

Page 16: ...g it must be removed from the charger or riveting screwing tool immediately i Keep unused batteries away from paper clips coins keys nails screws or other small metal objects that could create a short circuit between the battery contacts Do not open or short circuit the battery A short circuit between the battery contacts may result in burns fire or explosion j Batteries may leak under extreme ope...

Page 17: ...tep up transformer generator or DC outlet c Make sure that the battery charger air vents are not covered or blocked d Do not store the tool battery charger or battery in places where the temperature might exceed 120 F 50 C e Never charge the battery in a box or closed container NOTICE Lithium ion batteries hold their charge almost indefinitely and are not subject to memory effects With proper care...

Page 18: ...tact with substances such as lubricants and grease These substances are flammable on the skin If you should come in contact with them wash the affected area carefully 6 Avoid unsafe working positions You could fall and injure yourself 7 Take good care of your tool Follow the operating instructions for maintenance and cleaning Keep the handgrip free from lubricants and dirt 8 Use the tool carefully...

Page 19: ...the battery align the tongue of the battery with the groove in the casing so it can easily slide into place Always slide it on completely until it locks with a click Check that the battery is correctly locked in place before starting to work If the battery is not installed properly it can fall out of the tool and lead to injuries Never use force when installing the battery If the battery cannot be...

Page 20: ...echnik com Web www hs technik com 20 4 1 1 Trigger Trigger 4 1 2 LED WARNING Never look directly at the LED After pressing the trigger the LED will switch on The after run time for the LED after the start trigger has been released is 10 seconds NOTICE Do not clean the LED with aggressive cleaning agents ...

Page 21: ...ways wear safety glasses WARNING Prior to the initial commissioning of the device comply with the following instructions Read the general safety instructions completely Ensure that the riveting device is not damaged and no parts are missing The battery used must be approved by HS Technik GmbH for use with the riveting device The battery should be fully charged You can use the riveting tool to proc...

Page 22: ...T NR M3 Nose assembly NutBee M3 complete HST NR M4 Nose assembly NutBee M4 complete HST NR M5 Nose assembly NutBee M5 complete HST NR M6 Nose assembly NutBee M6 complete HST NR M8 Nose assembly NutBee M8 complete HST NR M10 Nose assembly NutBee M10 complete HST NR 8 32 Nose assembly NutBee 8 32 complete HST NR 10 32 Nose assembly NutBee 10 32 complete HST NR 1 4 20 Nose assembly NutBee 1 4 20 comp...

Page 23: ...mponents Article no 1 Nosepiece 2 Threaded mandrel HST NR M4 NRIV MM4 NRIV GM4 HST NR M5 NRIV MM5 NRIV GM5 HST NR M6 NRIV MM6 NRIV GM6 HST NR M8 NRIV MM8 NRIV GM8 HST NR M10 NRIV MM10 NRIV GM10 HST NR 8 32 NRIV MM4 NRIV GM8 32 HST NR 10 32 NRIV MM5 NRIV GM10 32 HST NR 1 4 20 NRIV MM6 NRIV GM1 4 20 HST NR 5 16 18 NRIV MM8 NRIV GM5 16 18 HST NR 3 8 16 NRIV MM10 NRIV GM3 8 16 1 2 ...

Page 24: ...e piece in this position using the locking nut When automatically winding the threaded mandrel should be flush with the blind rivet nut Screw on closed blind rivet nuts manually until it stops and then lock the nose piece using the locking nut When automatically winding the nut should be wound on ideally Open blind river nuts Closed blind river nuts Locking with locking nut NOTICE These specificat...

Page 25: ...ever touch parts of the tensioning head as these are moving parts which heat up during the process and can cause crushing injuries 1 Place the rivet on the threaded mandrel 2 Press the start trigger and wind on the blind rivet nut Hold the blind rivet nut as far to the front as possible and do not reach into the opening if the blind rivet nut is not closed 3 Hold the start trigger down until the b...

Page 26: ...76 28 91 11 90 E Mail info hs technik com Web www hs technik com 26 4 5 0 Operation To ensure the SAFETY and RELIABILITY of the product repairs all other poten tial maintenance or adjustments should be performed by HS Technik GmbH or an authorized specialist 1 2 3 5 4 4 4 ...

Page 27: ...lind rivet screw the force setup values need to be adjusted 4 6 0 Force power setup values Thread M3 M4 M5 M6 M8 M10 Max step 15 22 35 50 80 90 Working time in sec 5 5 5 5 5 5 Idle period in sec 10 15 20 30 60 75 Working condition 1 2 1 3 1 4 1 6 1 12 1 15 Max processes per hour 240 180 144 102 55 45 Max processes per day 1 680 1 440 1 152 816 440 360 NOTICE The following table is based on experie...

Page 28: ...y if force switch is activated The HST NR PRO M only works at a emergency with manual activation in the HST Tool Manager with the force table The NutBee PRO M is programmed by the HST Tool Manager and the force for each programm will be set in the HST Tool Manager The force table is only activated from the beginning in the HST NR version At the HST NR PRO M it can be activated to work with the too...

Page 29: ...ues of the table Force table chapter 5 4 0 Setting force table only if force switch is activated Setting force will be set at the display see chapter 5 2 0 Adjust setting force via display Tool evaluates the setting process with 10 of the force value as OK Setting 10 force evaluation in Program option needs to be activated More information you ll find in the manual of the HST Tool Manaager ...

Page 30: ...ol serial number or program number of the active program e g P03 Battery display Shows the charging status of the battery in 5 different statuses Function display green connected yellow searching for connection red no connection Counting function Counts the processed blind rivets per process instance e g 03 01 means 1 rivet of 3 successfully processed ...

Page 31: ...directly whether his work was correct which setting force is specified for the next rivet process or why the tool is not executing a riveting process Furthermore the worker is notified in time by the integrated battery management system that the battery needs to be changed before it can be damaged due to deep discharging The display elements can be modified in the HST Tool Manager so the worker is...

Page 32: ...hen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 32 Status displays 5 1 0 Displays Battery status 50 100 Battery status 10 30 Battery status 30 50 Battery status 5 10 Battery status less than 5 ...

Page 33: ...ady Scanning request Component 1 2 or 3 depending on the number in the component of the display has to be scanned before the tool is released The device is ready to use The device is ready to use Program 70 is active with a nominal force of 11 50 kN Display is only available if the force switch is activated also see manual HST Tool Manager The wound up blind rivet nut or blind rivet screw can be w...

Page 34: ...e rivets with table value force switch 50 Display settings HST Tool Manager Signals OLED display table value Tool is enabled for three rivets Display is animated t50 means table value 50 is activated Display settings HST Tool Manager Signals OLED display animation table value Tool is enabled for three rivets Display is animated P01 means programm 1 is activated Display settings HST Tool Manager Si...

Page 35: ...ay standard The first of three rivets was successful Reached force 7 15 kN and a stroke of 9 45 mm This notice is also available as an NOK notice Display settings HST Tool Manager Signals OLED display force The first of three rivets was successful In the visualisation area the counter is ascending This notice is also available as an NOK notice Display settings HST Tool Manager Signals OLED display...

Page 36: ...OK 2 processes left The error message can be removed by clicking the display button yellow Display settings HST Tool Manager Signals OLED display Standard Voltageisdisplayed Afterslidingonthebatterythe message trigger appears If the trigger will not be released the battery voltage is shown If you press the yellow display button then the S Mode will be activated If S Mode is active the Wi fi barcod...

Page 37: ...ik com 37 NOK must be separately confirmed by the worker pressing a button on the display Tool has lost the connection to the controller Tool tries to dial into the network Tool has found the network connection and connects Previously lost connections to the network were restored Tool can t find the Wi fi network Status displays ...

Page 38: ...tor exceeded contact manufacturer Maximum logic voltage exceeded tool must be repaired Tool has successfully started up but can not connect to the superordinate controls Maximum allowable force exceeded contact the manufacturer Temperature of the controls exceeded contact manufacturer Maximum allowable current exceeded contact the manufacturer Status displays ...

Page 39: ... be calibrated and will be released after the calibration Mistake in sensor value contact the manufacturer The tool must be serviced and will not be released until after the confirmation from the service personnel Engine does not starts correctly Engine defective or wrong programmation Check the pulling direction of the last step of your program In this step forceactual needs to be deactivated Sta...

Page 40: ...re is no specification please slowly adjust upward to the right setting To ensure the SAFETY and RELIABILITY of the product repairs all other poten tial maintenance or adjustments should be performed by HS Technik GmbH or an authorized specialist To change the setting force of the tool proceed as follows 1 Remove the battery 2 Replace the battery 3 The tool starts and asks you to press the start t...

Page 41: ...etting forces for the corresponding blind rivet nuts and different materials On page 44 you will find a table in which you can read the setting force in kN for each program Menu activation See page 40 Pressing the left button reduces the setting force Pressing the right button increases the setting force DANGER More settings must be made in the HST Tool Manager Chapter force switch ...

Page 42: ...rategy follow the instructions 1 Remove the battery from the tool 2 Hold the trigger 3 Slide on the battery hold the trigger 4 Now you ll see the voltage of the battery in the display 5 Hold the yellow display button for 2 seconds the display shows S Mode in the lower left 6 Loosen the trigger now 7 The tool starts completely and the S Mode is visible in the lower left 8 The activation of the emer...

Page 43: ...ize quality and manufacturer These values should only be used as reference points for setting the tool The force step needs to be choosen according to the threaded and material of the blind rivet nut or screw Threaded M3 M4 M5 M6 M8 M10 Max step 15 22 35 50 80 90 Working time in sec 5 5 5 5 5 5 Idle period in sec 10 15 20 30 60 75 Working condition 1 2 1 3 1 4 1 6 1 12 1 15 Max processes per hour ...

Page 44: ... 2 50 11 2 60 12 2 70 13 2 80 14 2 90 15 3 00 16 3 10 17 3 20 18 3 30 19 3 40 20 3 50 Program Force kN Program Force kN Program Force kN 21 3 60 22 3 70 23 3 80 24 3 90 25 4 00 26 4 10 27 4 20 28 4 30 29 4 40 30 4 50 31 4 60 32 4 70 33 4 80 34 4 90 35 5 00 36 5 10 37 5 20 38 5 30 39 5 40 40 5 50 41 5 60 42 5 70 43 5 80 44 5 90 45 6 00 46 6 20 47 6 40 48 6 60 49 6 80 50 7 00 51 7 20 52 7 40 53 7 60...

Page 45: ...1 80 72 12 10 73 12 40 74 12 70 75 13 00 76 13 30 77 13 60 78 13 90 79 14 20 80 14 60 81 15 00 82 15 40 83 15 80 Program Force kN Program Force kN 84 16 20 85 16 60 86 17 00 87 17 40 88 17 80 89 18 20 90 18 60 NOTICE Programs 91 99 can be activated as reserver programs for special applications When delivered these programs are the same as program 90 If you require a special program please contact ...

Page 46: ...necessary it can be easily unwound By clicking on the yellow display button BACK will appear on the display The tool is ready to unwind the blind rivet nut or blind rivet screw next To do this hold the front tightly After unwinding the tool automatically switches to the normal operating mode DANGER During the unwinding process never touch parts of the pulling head as these are moving parts You may...

Page 47: ...ams in the workpiece or cannot be released there is the option of releasing it on the back of the tool using a 4mm allen wrench To do this guide the Allen wrench into the provided opening 1 and turn it counterclockwise Always hold the tool tightly 1 DANGER The allen wrench needs to be removed before starting operation If it stays in the mechanism a high danger for the worker and for the tool accru...

Page 48: ...ndby If the tool is not activated for 900 seconds 15 minutes it automatically switches to standby mode This is indicated by a small z screensaver on the display The tool can be reactivated by pressing the start trigger After 2 700 seconds 45 minutes the tool will shut down The tool can be reactivated from this mode if the battery is installed by pressing the start trigger ...

Page 49: ...l should be cleaned daily to remove dust and chips Clean the contacts on the battery and battery mount on the tool as needed using a cloth cotton swabs and some alcohol DANGER Risk of injury due to improper handling Repairs maintenance and care of riveting tools must be performed by a professional After working with the tool if used properly there is no risk to the user The operator may only perfo...

Page 50: ...on the riveting device Release and remove casing 1 To clean the threaded mandrel 2 pull back the silver retention ring 3 and unscrew the mandrel If the casing cannot be released manually it can be released using two SW24 wrenches These components can be cleaned with a wire brush or a cloth Abrasion chips should be removed Then check the mandrel and replace if necessary Then reassemble the device i...

Page 51: ... serial number of the tool the date they type of work performed The following maintenance and control work must be performed at regular intervals and in the event of high levels of contamination The tensioning head should be checked daily for wear and tear and replaced if necessary Clean the contacts on the battery and PowerRiv with alcohol or ethyl alcohol The threaded mandrel should be cleaned d...

Page 52: ...screw the mandrel If the casing cannot be released manually it can be released using two SW24 wrenches Replace the mandrel and reassemble it in reverse order To maintain a high quality standard and long service life we recommend annual calibration This can be performed in conjunction with the general maintenance and control of the tool The calibration can be performed by HS Technik GmbH NOTICE Com...

Page 53: ...h 600g Weight 2 1 kg without battery Dimensions L x B x H 230 x 66 5 x 259 mm Comply with the following instructions when storing your riveting device Remove the battery when you are not using the riveting device If you do not use the battery for a longer period of time it should be completely charged and stored in a dry dust free location Store the riveting device in a dry environment where it is...

Page 54: ...a telephone 49 0 7628 9111 0 DANGER Improper use of potential supplemental devices or accessories from other manufacturers may pose a risk of injury to persons WARNING Only use supplemental devices or accessories for the intended purpose We will gladly assist you if you have questions PRIV B8 NutBee series mounting assembly Is installed on the center of the tool in the holder Then the tool can be ...

Page 55: ...Tool balancer Connect the tool to a balancer to make working easier and relief the weight load Tool holder from the TAC series This tool holder is ideal for the NutBee series Tool holder system TAC series The customizable tool holder systems from the TAC series offer more organization Tools consumables and accessories can be stored easily ...

Page 56: ...Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 56 Maße in mm 230 259 73 66 5 9 Drawings ...

Page 57: ...artelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 57 9 1 0 Carrier module NRIV B100 G 9 2 0 Drive unit module NRIV B200 G M ...

Page 58: ...telacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 58 9 3 0 Intermediate shaft module NRIV B300 9 4 0 Coupling module NRIV B400 G ...

Page 59: ...on this declaration will be null and void The devices specified below comply with the valid EGB EMV standards applicable at the time of publication Manufacturer Company HS Technik GmbH Location Im Martelacker 12 D 79588 Efringen Kirchen Phone 07628 9111 0 Fax 07628 9111 90 Description of the device Programmable battery blind rivet nut and blind rivet screw setting tool Model NutBee PRO M Applied E...

Page 60: ...om Die technischen Daten in dieser Drucksache geben einen Anhalt sind aber ohne Gewähr Konstruktionsänderungen vorbehalten Unsere Konstruktionsvorschläge sind unverbindlich HST20160622POPJSFHHMHHZMRMH The technical data in these printed material provide support but are not guaranteed Constructional changes reserved Our construction recommendations are non binding ...

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