Char-Broil 463420508 Product Manual Download Page 1

THIS GRILL IS FOR OUTDOOR USE ONLY.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 register your grill online at www.grillregistration.com

1-800-241-7548

463420508 • 80015650 • 12-04-07

CAUTION:

Read and follow all safety statements, assembly 
instructions, and use and care directions before 
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

CAUTION:

Some parts may contain sharp edges – especially as 
noted in the manual! Wear protective gloves if 
necessary.

MODEL 463420508 • PRODUCT GUIDE

Summary of Contents for 463420508

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied...

Page 3: ...llowing tips to extend the appearance of your stainless steel grill Cooking smoke from normal use of the grill will eventually coat and discolor the stainless steel surface In coastal areas small rust...

Page 4: ...elled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer s...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growi...

Page 7: ...brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If...

Page 8: ...insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates CAUTION Storing Your Gr...

Page 10: ...l USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast...

Page 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Page 12: ...438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D456 202S D460 313 D461 359 and D504 048 Canada 87743 877...

Page 13: ...463420508 13 PARTS DIAGRAM Model No 463420508 KK BB Z II HH GG L C Y K N I A D F E Q H G S OO NN R U W V B M T X N O O J P CC FF JJ AA EE DD MM LL PP...

Page 14: ...f bottom shelf 7mm lock washer 7mm flat washer Left side panel with large hole Right side panel Attach the two locking casters at the rear of the bottom shelf and the two non locking casters at the fr...

Page 15: ...463420508 15 Insert wire ends on tank exclusion shelf into bottom shelf A Attach with two 8 32x3 8 screws diagonally Tighten two 8 32x3 8 screws at the back of tank exclusion wire first B Line up the...

Page 16: ...e to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Insert 1 4 20x1 2 screws through side panels and fireb...

Page 17: ...sing two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket B Secure fascia to firebox using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers C Repeat step 7 A on left s...

Page 18: ...Knob Bezel Control Knob Sideburner Valve Bracket Insert sideburner burner into sideburner drip pan A making sure burner tube engages sideburner valve See illustration B for proper burner to valve eng...

Page 19: ...fully secure hinges to lid with four 8 32x3 8 screws 8 32 flange nuts first Place sideburner lid onto left side shelf and align hinges to holes on side shelf top Attach sideburner lid assembly to sid...

Page 20: ...amer Front of firebox Flame tamer Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Cooking Grates Pla...

Page 21: ...se Cup Hang grease cup wire from bottom of firebox and place grease cup into grease cup wire Pivot wire Leg wire To assemble Swing Away first insert pivot wire into holes in side of grill lid Second i...

Page 22: ...t of grill Put regulator assembly through circular opening of cart side panel Connect regulator to tank valve securely Secure tank with tank screw at rear of bottom shelf Ensure Over Pressure Device O...

Page 23: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRA...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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