horsch Pronto 6 AS Operating Instructions Manual Download Page 78

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PN 05951418

Ver. 1.0 01/2012

HORSCH, LLC

Tel.: 701-532-1000

200 Knutson St.

Fax: 701-532-1101

Mapleton, ND 58059 USA

Email: [email protected]

Summary of Contents for Pronto 6 AS

Page 1: ...Operating Instructions Art 80180203 en Read carefully prior to starting up Keep operating instructions in a safe place 10 2012 Pronto 6 AS...

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Page 3: ...tive 2006 42 EC The following harmonised standards and technical specifications were applied for correct interpre tation of the safety and health requirements specified in the EC Directive EN ISO 1210...

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Page 5: ...ty claim will only be valid if this form has been fully completed signed and returned to HORSCH Maschinen GmbH or has been given to the Service Technician immediately after first instruction Place dat...

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Page 7: ...machine Serial number Machine type Year of construction Initial installation Fittings Publication date of Operation Manual 10 2012 Latest change Address of Retailer Name Road Town City Tel Customer No...

Page 8: ...21 Folding unfolding the machine 21 Parking the machine 23 Operation 24 Pneumatics Pronto AS 24 Fan 24 Fan direct drive 24 Table of fan rotation speeds 25 Fan with PTO shaft driven pump 26 Re tighteni...

Page 9: ...ow 55 Harrow in front of packer 56 CrossBar 56 Fertiliser equipment PPF 57 Adjusting the fan air flow 57 Sowing without fertiliser 58 Micro granulate facility 59 Maize distributor 60 Filling auger 61...

Page 10: ...are of your machine After this you should return the machine registration form to HORSCH This confirms your formal acceptance receipt of the machine The warranty period starts with the date of deliver...

Page 11: ...ansport is deemed improper HORSCH will not assume liability whatsoever for damage resulting from unintended use The risk will be borne solely by the user The respective accident prevention regulations...

Page 12: ...Onlythosepersonswhohavebeenauthorisedand instructed by the operator may operate the ma chine Operators must be at least 16 years of age The operator must hold a valid driving licence He is responsibl...

Page 13: ...adhere to the operating instructions before starting up the machine 00380055 Switch the engine off and pull out the key before starting maintenance and repair work 00380294 Do not climb on rotatable...

Page 14: ...s in the rotating auger 00380163 1 1 2A08343 150 x 80 mm 00380577 5 mm 2010 11 25 schwarz CX4 do Auftrag Ma stab Erstelldatum Farben Prog Version Bearbeiter Artikel Format Freigabe gepr Sachb gepr ft...

Page 15: ...e coulter pressure The pressure is indicated by the pressure gauge Vorlage Zeichnungsnummer Maschine Zeichnung Maschine 00380943 00380943 0 I Block the hydraulic system when sowing without granular fe...

Page 16: ...auger on and off Reversing the hopper volume for seed and ferti liser with a ratio of 40 and 60 to 60 and 40 Valve position when using both tanks for seed Ensure leak tightness of seed hopper and the...

Page 17: ...Datum Entw Dateiname Zeichnungsnummer 00110681 7 00110682 00110684 00110686 00110687 ed Nov06 Datum Entw Dateiname Zeichnungsnummer 00110681 7 00110682 00110684 00110686 00110687 00110687 ed Nov06 Da...

Page 18: ...ning and protective equip ment and check the function Do not exceed the permissible axle loads tyre carrying capacities and total weights in order to ensure sufficient steering and braking capabilitie...

Page 19: ...de pressurised The hydraulic system is under high pressure Check all lines hoses and screwed con nections regularly for leaks and any visible external damage Only use appropriate aids when checking fo...

Page 20: ...nsure that regular tests and inspections are always carried out to schedule as specified in the operating instructions Prior to performing maintenance and servicing work ensure that the machine is pos...

Page 21: ...lters 20 Coulter spacing 300 mm Coulter pressure of PPF coulter up to 200 kg Tractor power required Tractor power 130 180 kW Hydraulic pressure 180 bar 1 x double acting Hydr block 1 x double acting C...

Page 22: ...erladema e H he 3 025 m Breite 3 000 m L nge 10 520 m L nge min 9 42m Spuranzeiger Beleuchtung demontiert oder 8 52m ohne Fronpacker Zugdeichsel eingeschoben Tramsport 2 5m 1 SW und As trennen 2 R der...

Page 23: ...ame Zeichnungsnummer ichnung 23652900 1 1 2 2 13 14 3 6 3 6 8 5 R L K K H H HK SK R2 L2 L1 R1 HZ SZ H S 3 3 11 11 1 2 4 4 7 7 9 9 11 12 15 16 17 17 18 19 19 20 20 22 3 26 21 21 23 24 1 2 25 14 Pressur...

Page 24: ...d from the low loader without having to install the basic equip ment beforehand The other hydraulic functions like Folding or Bout markers can only be operated after the basic equipment has been insta...

Page 25: ...bout markers is half the machine width plus half the coulter spac ing measured from the centre of the outermost coulter E g 600 cm 2 300 cm 300 cm 7 5 cm 307 50 cm On the Pronto 6 AS the bout markers...

Page 26: ...and needs to be in good working order Connect the plug of the machine lighting equipment to the tractor Check lighting equipment and warning decals for function and cleanliness Hitching up the machine...

Page 27: ...is enabled when de energized and disabled when energized The functions Fold and Bout Markers are switched on with electricity and locked when de energized In case of a power failure the bout markers a...

Page 28: ...he control unit under pressure so that the pressure accumulator in the folding hydraulics is preloaded with min 80 bar Safety catch on drill Access steps twin hopper In unfolding folding operation bot...

Page 29: ...ose their tensioning force Empty the seed hopper Clean the metering unit Close the hopper cover Keep electrical and electronic components for the drill controls in dry rooms Equipment with pneumatic b...

Page 30: ...consists of a fan one Venturi area per metering unit and one or two distributors Machines equipped for solid fertiliser have an other distributor in the rear hopper Fan The fans are directly hydrauli...

Page 31: ...regular intervals when working on large areas Machine Fan drive Small seed Grain kg Fertiliser kg Rotary speed Direct PTO 150 150 100 200 200 rpm Pronto 6 AS 2700 3200 4000 Pronto 6 AS PPF 2500 32001...

Page 32: ...ing the fan speed With the engine running switch on the PTO shaft and run the tractor engine with the speed used for drilling Set the desired fan speed by the setscrew on the flow control valve In ord...

Page 33: ...ed Fan grill soiled Oil cooler dirty Pressure relief valve set too low Reduce the load and check the oil level check pressure on fan Change oil and oil filter Clean fan protection grille Clean radiato...

Page 34: ...shaft Conical clamp When re tightening the clamping screws atten tion must be paid to the following When tightening the screws particularly when re assembling the impeller creeps towards the housing...

Page 35: ...g unit With the slider installed the seed can be distrib uted and the hopper completely filled Venturi type injector The single hopper design is equipped with an injection nozzle in the Venturi area I...

Page 36: ...butor tower On all machines with a distributor tower the half width can be manually switched with the distributor cover Cover half width shut down manual Unscrew the distributor cover and reinsert it...

Page 37: ...alf width shut down Seed flow monitoring is automatically switched off Twin hopper pneumatics On the Pronto 6 AS the twin hopper has a ca pacity of 5000 litres The hoppers are divided in the ratio 40...

Page 38: ...Seed and fertiliser The twin hoppers can be used for the simultane ous output of seed and fertiliser In the PPF design this can take place separately from the seed with a dedicated distributor tower a...

Page 39: ...60 40 Then calibrate both metering units see DrillManager instructions The desired seed quantity can alternatively also be manually distributed to the two metering units Hopper and pneumatics in G F...

Page 40: ...wn Seed flow monitoring is automatically switched off Half width shut down manual For the half width shut down the valve on both Venturi areas can be manually switched to one side The seed and fertili...

Page 41: ...l identification mark on the underside of the shaft which shows the position of the valves This enables checking the rotary motion of the valve and its end position If the tram line distribution box i...

Page 42: ...e scraper is self adjusting The readjustment the effect and wear of the scrapers must be checked at regular intervals With wet or loose soils the pretension of the coul ter discs must not be too high...

Page 43: ...s are fastened to the coulter arm with a serrated segment They guide the depth of the seed placement cover the seed with fine soil and press it down on the seed A scraper keeps the press wheels free o...

Page 44: ...he seed coulter frame The tines can be adjusted in height and must be matched to soil conditions and harvest residues before work is started Harrow The harrow tines level the seedbed behind the seed c...

Page 45: ...e sealed and distortion of the housing caused by screwing on must be avoided Metering unit The HORSCH metering unit consists of only a few individual parts and can be dismantled without tools Metering...

Page 46: ...shaft Roller change Remove lock washer and washer Pull out the drive shaft and assemble the new roller The drive shaft requires axial clearance in the roller for self cleaning of the roller in the met...

Page 47: ...ing housing The sealing lip must have full contact with the rotor and should be able to generate approx 1 mm pre tension Sealing lip The retaining plate for the sealing lip is asymmetrically divided W...

Page 48: ...clearance should be as small as possible When checking against a light source the gap should just be visible On machines with double Venturi area and 2 seed boxes you may only use rotors with 2 cell...

Page 49: ...Sticking cell discs can then also be cleaned in assembled condition The rape brushes should be disassembled when sowing normal seeds The housing holes must be closed Function test After installing a...

Page 50: ...to match the different working widths and seed quantities Rotor 320 cm Rotor 170 cm not for double Venturi area Rotor 2 x 85 cm only for double Venturi area Coarse seeds For sowing coarse seed maize b...

Page 51: ...t with Venturi type injector The metering units in machines with normal hop per and Venturi type injector are equipped with a V2A cover with machined recesses During operation the injector nozzle is e...

Page 52: ...The bearings in the side cover in particular can be damaged or may become hard moving be cause of dressing dust If necessary keep bearings in stock and replace in due time Drive motor 1 Screws 2 Radi...

Page 53: ...ect setting and to extend the top link in several stages until the required drilling depth is reached Calibration Perform calibration only when the machine has been lowered and is stationary Do not us...

Page 54: ...the drilling depth With each alteration one must therefore check the drilling depth and the effect of the press rollers on consolidation and depth guidance Depth setting In order to enable depth setti...

Page 55: ...es down to the front during drilling the depth can be limited with clips For road travel and in parking position the valve must be closed Drawbar hitching Adjusting the seed box After adjusting the de...

Page 56: ...ficult conditions Turning When turning only reduce the tractor engine speed just before raising the drill so that the fan output does not drop too much and causes the hoses to block Raise the machine...

Page 57: ...ght system work properly Is the wing hydraulics pre loaded with min 80 bar in working position Have the bout markers been set to the cor rect length Is the machine completely raised or do the tractor...

Page 58: ...fan and coulters leak tight and firmly connected Are all openings on the hopper properly sealed Does air flow uniformly out of all coulters Has the air volume been set correctly on the fan Does the se...

Page 59: ...essure adjustment The hydraulic coulter pressure adjustment is op erated from the tractor via a dedicated control unit Hydraulic coulter pressure adjustment Setting To adjust the seed placement extend...

Page 60: ...usted in four stages and thereby press the coulter discs deeper into the ground Depending on the width of the tractor track you can install one or two adjustable disc pairs Track loosening tines In or...

Page 61: ...subsequently mounted to the coulter brackets The coulter discs are hydraulically lifted and electrically activated by the tram line control system Pre emergence marker The cutting angle of the coulter...

Page 62: ...ould be completely extended before starting work Harrow in front of packer The harrow in front of the packer levels the loos ened seedbed and distributes existing harvest residues Harrow in front of p...

Page 63: ...ockage should occur in either of the systems and no seed or fertiliser should be blown out of the furrows or out of the grill The fertiliser placement must be checked before starting work and when pro...

Page 64: ...chanical seal rings may stick together The mechanical seal rings will then rotate around the O ring and damage it Oil would run out and the bearing would be damaged after a short while Bearings must t...

Page 65: ...ing cell and an electric drive Micro granulate tank The required air flow is taken from the fan air flow and routed back to the fan air flow just in front of the Venturi area together with the fertili...

Page 66: ...with different row spacings can be mounted on the distributor tower Converting to maize drilling Remove the distributor cover Mount the maize distributor e g for 60 cm row spacing with double rows Rem...

Page 67: ...d further Strictly switch off the tractor and the screw drive Loosen the screws and open the gate wider Retighten the screws Schieber Hydr Bef llschnecke hi DT 3 6 DC kfgb Filling funnel Filling auger...

Page 68: ...with spring brake cylinders With the air reservoirs fully filled the brake can also be released manually and the drill can be moved without braking function However the machine must be hitched up bef...

Page 69: ...ver until the brake is applied Then back it out until the wheel can be turned freely Brake cylinder End of the season For functional safety of the valves anti freeze agent should be mixed to the compr...

Page 70: ...ump Manual brake releasing pump Emergency braking caused by the breakaway brake valve can also be released without the tractor Turn the spring cotter back to working position and operate the manual br...

Page 71: ...o nents thoroughly Fertilisers are extremely aggressive and can cause corrosion Maintenance intervals The maintenance intervals are determined by many different factors For instance not only do the di...

Page 72: ...ing cloths in pockets Dispose of oil impregnated footwear as spe cial waste Flush out any oil which has splashed into the eyes with clear water and consult a doctor if necessary Soak up spilt oil with...

Page 73: ...oses chafing and blockage x Distribution head Check for tightness blockages x Distribution hose only double hopper Check flap position and tight fit of flap x Metering unit Roller and sealing lip Chec...

Page 74: ...ver rubber elements Coulter disc friction ring bearings Spray bearing with penetrating oil e g WD 40 Piston rods on hydraulic cylinders Use penetrating oil or other means to protect piston rods agains...

Page 75: ...ivot point bout marker Pivot and tumbler bearings for drawbar Lubrication points Articulated drawbar Wing cylinders and wing frames on the drill Wing cylinders and wing frames on seed wagon Packer bea...

Page 76: ...70 Screw adjustment and bout marker disc Filling auger Fertiliser coulter Brake shaft Lift shaft and lift cylinder Upper link...

Page 77: ...Notes...

Page 78: ...PN 05951418 Ver 1 0 01 2012 HORSCH LLC Tel 701 532 1000 200 Knutson St Fax 701 532 1101 Mapleton ND 58059 USA Email info us horsch com...

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