Honeywell HVAC03C5 User Manual Download

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66(96)

Control Keypad

Honeywell

Motor
underload/
Pump Dry
detection/
Broken belt
Detection

Motor underload protection has tripped.

FAN: check that Belt is not broken
PUMP: check that Pump is not dry

EEPROM
checksum fault

Parameter save fault

−

faulty operation

−

component failure

Contact the distributor near to you

Counter fault

Values displayed on counters are incorrect

Microprocessor
watchdog fault

−

faulty operation

−

component failure

Reset the fault and restart.
Should the fault re-occur, contact
the distributor near to you.

Thermistor fault

The thermistor input of option board has
detected increase of the motor temperature

Check motor cooling and loading
Check thermistor connection
(If thermistor input of the option
board is not in use it has to be short
circuited)

Internal bus
communication

Ambient interference or defective hardware

Reset the fault and restart
Should the fault re-occur, contact
the distributor near to you.

Application fault

Selected application does not function.

Contact the distributor near to you.

Device removed

Option board removed.
Drive removed.

Reset

Device unknown Unknown option board or drive.

Contact the distributor near to you.

IGBT temperature

IGBT Inverter Bridge overtemperature
protection has detected too high a motor
current.

Check loading.
Check motor size.

Device change

Option board changed.
Option board has default settings.

Reset

Device added

Option board added.

Reset

Analogue input
I

<4mA

(selected signal
range 4 to 20
mA)

Current at the analogue input is < 4mA.

−

control cable is broken or loose

−

signal source has failed

Check the current loop circuitry.

External fault

Digital input fault. Digital input has been
programmed as external fault input and this
input is active.

Check the programming and the
device indicated by the external
fault information. Check also the
cabling of this device.

Keypad
communication
fault

The connection between the control keypad
and the frequency converter is broken.

Check keypad connection and
possible keypad cable.

Summary of Contents for HVAC03C5

Page 1: ...NXL HVAC COMPACT USER S MANUAL ...

Page 2: ...e rating plate data for the values below and the corresponding parameters of parameter group P2 1 See Chapter 8 3 3 In all cases Honeywell NXL start up wizard is recommended to ensure easy commissioning nominal speed of the motor par 2 1 7 2 1 8 in NXL Compact nominal current of the motor par 2 1 6 2 1 9 in NXL Compact The following motor parameters need adjusting only if the motor voltage is diff...

Page 3: ...G AND CONNECTIONS 7 CONTROL KEYPAD 8 COMMISSIONING 9 FAULT TRACING 10 DESCRIPTION OF BOARD NXLOPTAA 11 DESCRIPTION OF BOARD NXLOPTAI 12 NXL HVAC BASIC SPEED CONTROL OTHER NXL MANUALS NXL HVAC APPLICATION MANUAL Programming Manual for NXL HVAC drives MULTICONTROL APPLICATION MANUAL Programming Manual for standard NXL and NXL Compact ...

Page 4: ... you with the necessary information about the installation commissioning and operation of NXL Frequency Converter We recommend that you carefully study these instructions before powering up the frequency converter for the first time In the NXL HVAC Application Manual and the Multi Control Application Manual you will find information about the application used in Honeywell NXL drives ...

Page 5: ...roduction 16 4 2 Power ratings 18 4 2 1 NXL Compact Mains voltage 208 240 V 380 500 V 18 4 2 1 NXL HVAC Mains voltage 380 500 V 19 4 3 Technical data 20 5 INSTALLATION 22 5 1 Mounting 22 5 1 1 NXL Compact MF2 and MF3 22 5 1 2 NXL HVAC MF4 MF6 25 5 2 Cooling 26 5 3 Changing EMC protection class from H C to T in NXL HVAC 27 6 CABLING AND CONNECTIONS 28 6 1 Power connections 28 6 1 1 Cabling 29 6 1 1...

Page 6: ...des 65 7 4 6 Fault history menu H5 67 7 4 7 System menu S6 68 7 4 7 1 Copy parameters 70 7 4 7 2 Security 70 7 4 7 3 Keypad settings 71 7 4 7 4 Hardware settings 72 7 4 7 5 System information 73 7 4 7 6 AI mode 76 7 4 8 Modbus interface 77 7 4 8 1 Modbus RTU protocol 77 7 4 8 2 Termination Resistor 78 7 4 8 3 Modbus address area 78 7 4 8 4 Modbus process data 78 7 4 8 5 Fieldbus parameters 80 7 4 ...

Page 7: ...ain switch EN 60204 1 6 Only spare parts delivered by Honeywell can be used HOT SURFACE 7 The heat sink of types MF2 and MF3 may be hot when the frequency converter is in use Coming into contact with the heat sink may cause burns 1 2 Safety instructions 1 The Honeywell NXL frequency converter is meant for fixed installations only 2 Do not perform any measurements when the frequency converter is co...

Page 8: ...rrents that are possible to arise in fault situations 1 4 Running the motor Warning symbols For your own safety please pay special attention to the instructions marked with the following symbols Dangerous voltage WARNING General warning HOT SURFACE Hot surface Risk of burn MOTOR RUN CHECK LIST 1 Before starting the motor check that the motor is mounted properly and ensure that the machine connecte...

Page 9: ...uency converters are designed to fulfil even the strictest immunity requirements 2 2 3 NXL frequency converter EMC classification NXL frequency converters are divided into two classes according to the level of electromagnetic disturbances emitted Later in this manual the division is made according to the mechanical sizes MF2 MF3 etc The technical data of the different sizes can be found in Chapter...

Page 10: ... and market requirements NX EMC levels Hospital Airport Residential Area Commercial Light Industry Area Heavy Industry C O O H R R R R O O L R R T R IT Network 2 2 5 Manufacturer s declaration of conformity The following page presents the photocopy of the Manufacturer s Declaration of Conformity assuring the compliance of frequency converters with the EMC directives O Optional R Required 1 2 3 4 5...

Page 11: ...fety EN 50178 1997 EN 60204 1 1996 EN 60950 3rd edition 2000 as relevant EMC EN 61800 3 1996 A11 2000 EN 61000 6 2 2001 EN 61000 6 4 2001 and conforms to the relevant safety provisions of the Low Voltage Directive 73 23 EEC as amended by the Directive 93 68 EEC and EMC Directive 89 336 EEC as amended by 92 31 EEC It is ensured through internal measures and quality control that the product conforms...

Page 12: ...fety EN 50178 1997 EN 60204 1 1996 EN 60950 3rd edition 2000 as relevant EMC EN 61800 3 1996 A11 2000 EN 61000 6 2 2001 EN 61000 6 4 2001 and conforms to the relevant safety provisions of the Low Voltage Directive 73 23 EEC as amended by the Directive 93 68 EEC and EMC Directive 89 336 EEC as amended by 92 31 EEC It is ensured through internal measures and quality control that the product conforms...

Page 13: ...nsurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately 3 1 Type designation code NXL Compact NXL 0005 V3 5 C 1 N 1 S Harware modifications S Standard D DIN rail mounting Brake chopper 0 No brake chopper MF2 1 Internal brake chopper EMC emission level N No EMC emission protection External filters available for EN61800 3 cat C2 Enclosure cl...

Page 14: ... 3 A etc Product range HVAC NXL HVAC Figure 3 2 NXL HVAC type designation code for sizes MF4 MF6 3 3 Storage If the frequency converter is to be kept in store before use make sure that the ambient conditions are acceptable Storing temperature 40 70 C Relative humidity 95 no condensation 3 4 Maintenance In normal conditions NXL frequency converters are maintenance free However we recommend to clean...

Page 15: ...bient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages Honeywell s time of warranty is 30 months from the delivery or 24 months from the commissioning whichever expires first The local distributor may grant a warranty time different from the above This warranty time shall be specified in t...

Page 16: ...nk between the user and the frequency converter The control keypad is used for parameter setting reading status data and giving control commands Instead of the control keypad also a PC can be used to control the frequency converter if connected through a cable and a serial interface adapter optional equipment You can have your Honeywell NXL drive equipped with control I O boards NXLOPTAA NXLOPTAI ...

Page 17: ... Technical data 17 96 4 Figure 4 1 NXL block diagram ...

Page 18: ...ratings and dimensions of NXL supply voltage 208 240V NOTE NXL 0002 2 is suitable for single phase supply only Mains voltage 380 500 V 50 60 Hz 3 Series NXL Compact Loadability Motor shaft power Low High 400V supply 500V supply Frequency converter type Rated con tinuous current IL A 10 over load current A Rated con tinuous current IH A 50 over load current A 10 over load 40 C P kW 50 over load 50 ...

Page 19: ... 3 16 24 11 7 5 15 11 MF5 IP21 144x391x214 8 1 HVAC31C2 31 34 23 35 15 11 18 5 15 MF5 IP21 144x391x214 8 1 HVAC38C2 38 42 31 47 18 5 15 22 18 5 MF6 IP21 195x519x237 18 5 HVAC46C2 46 51 38 57 22 18 5 30 22 MF6 IP21 195x519x237 18 5 EMC level H HVAC61C2 61 67 46 69 30 22 37 30 MF6 IP21 195x519x237 18 5 HVAC03C5 3 3 3 6 2 2 3 3 1 1 0 75 1 5 1 1 MF4 IP54 128x292x190 5 HVAC04C5 4 3 4 7 3 3 5 0 1 5 1 1 ...

Page 20: ...1 10bit accuracy 1 Resolution 0 01 Hz Field weakening point 30 320 Hz Acceleration time 0 1 3000 sec Deceleration time 0 1 3000 sec Control characteristics Braking torque DC brake 30 TN without brake option Ambient operating temperature 10 C no frost 45 C IL ambient temperature derating 1 5 Cº 10 C no frost 50 C IH Storage temperature 40 C 70 C Relative humidity 0 95 RH non condensing non corrosiv...

Page 21: ...00mA Output reference voltage 10V 3 max load 10mA Analogue output 0 4 20mA RL max 500Ω resolution 16 bit accuracy 1 Relay outputs 1 programmable change over relay output NXL Compact 2 programmable change over relay output NXL HVAC Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Control connections Motor thermistor Input Rtrip 4 7 kΩ PTC NXL HVAC Overvoltage protection NXL_2 437VDC NXL_5 911VDC U...

Page 22: ...e Figure 5 1 The NXL type MF2 is mounted with two screws using the middle holes of the mounting plates If an RFI filter is used the upper mounting plate shall be attached with two screws see Figure 5 2 MF3 and bigger types are always mounted with four screws Figure 5 1 The two possible mounting positions of NXL MF2 and MF3 Figure 5 2 Mounting of NXL MF2 X X X X X MF2 without a filter MF2 with a fi...

Page 23: ...5 Figure 5 3 NXL Compact dimensions MF2 Table 5 1 Dimensions of NXL MF2 Dimensions mm Type W1 W2 H1 H2 H3 H4 H5 H6 H7 H8 D1 D2 MF2 30 60 172 152 140 130 80 42 11 6 150 144 6 W1 Ø H2 H3 H8 H5 D1 D2 H1 H4 H6 H7 W2 nxlk7 fh8 ...

Page 24: ...neywell Honeywell 5 Figure 5 4 NXL Compact dimensions MF3 W1 W2 W3 H1 H2 H3 H4 H5 H6 H7 D1 D2 MF3 84 35 23 262 235 223 199 193 184 220 172 166 6 Table 5 2 Dimensions of NXL MF3 Type Dimensions mm W2 W3 H5 Ø D2 D1 H3 H4 H2 H1 H6 W1 H7 nxlk8 fh8 ...

Page 25: ...a sufficient cooling see Table 5 4 and Figure 5 6 Also see to that the mounting plane is relatively even Figure 5 5 NXL HVAC dimensions Dimensions Type W1 W2 H1 H2 H3 D1 E1 E2 MF4 HVAC03 12 128 100 327 313 292 190 7 3 x 28 3 MF5 HVAC16 31 144 100 419 406 391 214 7 2 x 37 1 x 28 3 MF6 HVAC38 61 195 148 558 541 519 237 9 3 x 37 Table 5 3 Dimensions of NXL HVAC MF4 MF6 MF5 only W1 W2 H1 H2 Ø D1 H3 fr...

Page 26: ...low Type Dimensions mm A B C D NXL 0002 0006 2 10 10 100 50 NXL 0001 0005 5 10 10 100 50 HVAC 03 12 20 20 100 50 HVAC 16 31 20 20 120 60 HVAC 38 61 30 20 160 80 Table 5 4 Mounting space dimensions Figure 5 6 Installation space Type Cooling air required m 3 h HVAC 03 12 70 HVAC 16 31 190 HVAC 38 61 425 Table 5 5 Required cooling air A clearance around the freq converter see also B B distance from o...

Page 27: ...e presented in the figures below Figure 5 7 Changing of EMC protection class MF4 left and MF5 right Figure 5 8 Changing of EMC protection class MF6 Note Do not attempt to change the EMC level back to class H or C Even if the procedure above is reversed the frequency converter will no longer fulfil the EMC requirements of class H or C Remove this screw Remove this screw Remove this screw Remove the...

Page 28: ...S 6 1 Power connections Figure 6 1 Power connections MF2 Figure 6 2 Power connections NXL Compact MF3 1 3 Figure 6 3 Power connections NXL HVAC MF4 MF6 nxlk10 fh8 L1 L2 U T1 V T2 W T3 L1 L2 L3 U T1 V T2 W T3 1 3 nxlk11 fh8 L1 L2 L3 U T1 V T2 W T3 BR BR 1 3 nxlk58 fh8 L1 L2 L3 B B R U T1 V T2 W T3 ...

Page 29: ...3 Level H EN 61800 3 2004 category C2 EN 61000 6 4 Level L EN61800 3 2004 2 nd environment industrial Level T See page 9 Level N See page 9 1 Power cable intended for fixed installation and the specific mains voltage Shielded cable not required NKCABLES MCMK or similar recommended 2 Power cable equipped with concentric protection wire and intended for the specific mains voltage NKCABLES MCMK or si...

Page 30: ...l mm 2 MF2 NXL0001 0002 1 2 10 3 1 5 1 5 0 5 2 5 0 5 2 5 0 5 1 5 0 5 2 5 MF3 NXL0003 0005 1 5 10 3 1 5 1 5 0 5 2 5 0 5 2 5 0 5 1 5 0 5 2 5 MF4 HVAC03 09 7 9 10 3 1 5 1 5 1 4 1 2 5 0 5 1 5 0 5 2 5 MF4 HVAC12 12 16 3 2 5 2 5 1 4 1 2 5 0 5 1 5 0 5 2 5 MF5 HVAC16 16 20 3 4 4 1 10 1 10 0 5 1 5 0 5 2 5 MF5 HVAC23 22 25 3 6 6 1 10 1 10 0 5 1 5 0 5 2 5 MF5 HVAC31 31 35 3 10 10 1 10 1 10 0 5 1 5 0 5 2 5 MF...

Page 31: ... MF6 2 8 Grounding screws M5x16 MF6 4 NOTE The cable accessories installation kit for frequency converters of protection class IP54 includes all components except 4 and 5 Mounting procedure 1 Make sure that the plastic bag you have received contains all necessary components 2 Open the cover of the frequency converter Figure 1 3 Remove the cable cover Observe the places for a the grounding terminal...

Page 32: ...oneywell Honeywell Honeywell 6 5 Place the rubber grommets in the openings as shown in Figure 5 6 Fix the cable entry gland to the frame of the frequency converter with the five M4x10 screws Figure 6 Close the cover of the frequency converter ...

Page 33: ...50 m MF4 and 300 m MF5 MF6 The motor cables should cross other cables at an angle of 90 degrees 4 If cable insulation checks are needed see Chapter 6 1 5 5 Connect the cables Strip the motor and mains cables as advised in Table 6 4 and Figure 6 5 Connect the mains motor and control cables into their respective terminals see e g For Information on cable installation according to UL regulations see ...

Page 34: ...s cables Figure 6 5 Stripping of cables Frame A1 B1 C1 D1 A2 B2 C2 D2 MF2 7 35 7 20 7 50 7 35 MF3 7 40 7 30 7 60 7 40 MF4 15 35 10 20 7 50 7 35 MF5 20 40 10 30 20 60 10 40 MF6 20 90 15 60 20 90 15 60 Table 6 4 Cables stripping lengths mm nk6141 fh8 MAINS MOTOR Earth conductor Earth conductor D1 B1 C1 A1 D2 B2 C2 A2 ...

Page 35: ... to NXL Note In case you want to connect an external brake resistor MF3 and bigger sizes see separate Brake Resistor Manual Figure 6 6 NXL Compact MF2 Figure 6 7 Cable installation in NXL Compact MF2 500V 3 phase Earth terminal Control cable Motor cable Mains cable ...

Page 36: ...3 Figure 6 9 Cable installation in NXL Compact MF3 Control cable Motor cable Mains cable Earth terminal Brake resistor terminals BR BR NOTE NXL Compact MF2 3 It is advisable to connect the cables to the terminals and earthing plate first and then attach the terminals and earthing plate to the unit ...

Page 37: ...ng instructions of MF2 in Figure 5 2 Figure 6 10 MF2 with the RFI filter Figure 6 11 RFI installation for MF2 and MF3 380 500V 3 phase supply Filter type NXLRFIV35 Figure 6 12 RFI cable installation for MF2 and MF3 208 240V 1 phase supply Filter type NXLRFIV12 MF2 MF3 nxlk1 fh8 BR BR L1 U T1 V T2 W T3 L2 L3 L1 L2 L3 PE L1 U T1 V T2 W T3 L2 L3 RFI filter Mains cable Earthing cable RFI filter cable ...

Page 38: ...nd connections Honeywell Honeywell Honeywell Honeywell 6 RFI Filter type Input voltage Dimensions WxHxD mm NXLRFIV35 380 500V 3 60x252x35 NXLRFIV12 208 240V 1 60x252x35 Table 6 5 RFI filter types and their dimensions ...

Page 39: ... Cabling and connections 39 96 6 Figure 6 13 NXL HVAC 03 12 MF4 Figure 6 14 Cable installation in NXL HVAC 03 12 MF4 Earth terminals Mains cable Motor cable Brake resistor terminals DC terminals ...

Page 40: ...d connections Honeywell Honeywell Honeywell Honeywell 6 Figure 6 15 NXL HVAC 16 31 MF5 Figure 6 16 Cable installation in NXL HVAC 16 31 MF5 Mains cable Motor cable Earth terminals Brake resistor terminals DC terminals ...

Page 41: ... Cabling and connections 41 96 6 Figure 6 17 NXL HVAC 38 61 MF6 Figure 6 18 Cable installation in NXL HVAC 38 61 MF6 Brake resistor terminals Mains cable Motor cable Earth terminals DC terminals ...

Page 42: ...e motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be 1MΩ 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 and L3 of the frequency converter and from the mains Measure the insulation resistance of the mains cable between ea...

Page 43: ...on boards in NXL HVAC See below for the allowed option boards in the two slots on NXL HVAC frequency converters In NXL HVAC series the option board NXLOPTAI is included in all deliveries as standard The free slot D is meant for additional fieldbus boards When two option boards are used the one in slot E has to be NXLOPTAI or NXLOPTAA It is not allowed to use two NXOPTB_ or NXOPTC_ boards Also comb...

Page 44: ...iptions of the HVAC and Multicontrol Applications are presented in Chapter 6 2 4 and in Chapter 2 of the HVAC and Multicontrol Application Manuals Figure 6 20 Control connections NXL Compact MF2 MF3 Figure 6 21 Control connections NXL HVAC MF4 MF6 nxlk13 fh8 21 22 23 9 10 11 18 19 A B 1 2 3 4 5 6 7 8 30 nxlk49 fh8 30 9 10 11 18 19 A B 21 22 23 1 2 3 4 5 6 7 8 ...

Page 45: ...Table 6 7 Default I O configuration Terminal Signal Description 12 24V 24 V DC Control voltage output voltage for switches etc 13 GND I O ground Ground for reference and controls 14 Exp DIN1 Preset speed selection 2 programmable Contact closed Preset speed 2 15 Exp DIN2 Fault Reset programmable Contact closed Fault reset 16 Exp DIN3 Disable PID PID control selection Programmable Contact closed Dis...

Page 46: ... 20V differential mode voltage to GND 6 24 Vout 24V auxiliary output voltage 10 maximum current 100 mA 7 GND I O ground Ground for reference and controls 8 DIN1 Digital input 1 9 DIN2 Digital input 2 10 DIN3 Digital input 3 Ri min 5kΩ 11 GND I O ground Ground for reference and controls 18 AO1 Analogue signal output 19 AO1 GND Analogue output common Output signal range Current 0 4 20mA RL max 500Ω ...

Page 47: ...ollowing figures present the jumper selections of NXL frequency converters Figure 6 22 Jumper selection for NXL MF2 and MF3 nxlk15 fh8 Jumper block X4 in M F3 Voltage input 0 10V T ermination resistor RS 485 is in use 0 20mA Current input Voltage input 0 10V Factory default 0 20mA Current input T ermination resistor RS 485 is not used Jumper block X4 in M F2 Jumper block X7 in M F3 T ermination re...

Page 48: ...m the frequency converter but may damage the motor NOTE If you change the AI signal content also remember to change the corresponding parameters S6 9 1 6 9 2 in System Menu nxlk54 fh8 Factory default Jumper block X9 Voltage input 0 10V 0 20mA Current input Jumper block X8 AI1 mode T ermination resistor RS 485 is in use T ermination resistor RS 485 is not used Jumper block X13 AI2 mode 0 20mA Curre...

Page 49: ...nections 49 96 6 Figure 6 24 The location of jumper blocks in MF2 left and MF3 right Figure 6 25 The location of jumper blocks in the control board of NXL HVAC Jumper block X4 Jumper block X4 Jumper block X7 X9 X13 X8 ...

Page 50: ...input DIN3 of NXL The DIN3 is galvanically connected to other I O s of NXL This is why reinforced or double insulation of the thermistor IEC 664 is absolutely required outside the frequency converter in the motor or between the motor and the frequency converter Figure 6 26 Motor thermistor PTC connection Note The NXL trips when PTC impedance exceeds 4 7 kΩ 24 V terminal 6 DIN3 terminal 10 par 2 1 ...

Page 51: ... setting and value monitoring The keypad is detachable and isolated from the input line potential 7 1 Indications on the Keypad display Figure 7 1 NXL control keypad and drive status indications 7 1 1 Drive status indications The drive status indications tell the user what the status of the motor and the drive is RUN Motor is running Blinks when the stop command has been given but the frequency is...

Page 52: ...e i e START STOP commands or reference values are given through the I O terminals Keypad Control keypad is the selected control place i e the motor can be started or stopped and its reference values altered from the keypad Bus Comm The frequency converter is controlled through a fieldbus 7 1 3 Numeric indications The numeric indications provide the user with information on his present location in ...

Page 53: ...n serves for 1 confirmation of selections 2 fault history reset 2 3 seconds reset This button is used to reset active faults Note The motor may start immediately after resetting the faults Browser button up Browse the main menu and the pages of different submenus Edit values Browser button down Browse the main menu and the pages of different submenus Edit values Menu button left Move backward in m...

Page 54: ...criptions start stop START UP WIZARD ENTER reset Push 5 seconds to activate in stop mode Push the button Tune n rpm rpm Tune I A A 0 Hz 50 Hz 3 s 3 s I 1 5 400 V 50 Hz 0 Ramp 0 Coasting 0 Not used 0 Ai1 0 10V 0 Not used 20 Hz 50 Hz 20 s 20 s I 1 1 400 50 Hz 0 Ramp 0 Coasting 0 Not used 0 Ai1 0 10V 0 Not used 20 Hz 50 Hz 5 s 5 s I 1 1 400 50 Hz 0 Ramp 1 Ramp 0 Not used 0 Ai1 0 10V 0 Not used 0 Hz 5...

Page 55: ...using the Browser buttons up and down The desired submenu can be entered from the main menu using the Menu buttons When there still are pages to enter under the currently displayed menu or page the last digit of the figure on the display is blinking and by pressing the Menu button right you can reach the next menu level The control keypad navigation chart is shown on page 46 Please note that the m...

Page 56: ... OP I O term READ Y STOP I O term READ Y STOP I O term READ Y STOP I O term READ Y STOP I O term READ Y STOP I O term READ Y STOP I O term READ Y STOP I O term READ Y STOP I O term READ Y STOP I O term READ Y ST OP I O term READ Y I O term READ Y STOP I O term READ Y STOP I O term READ Y STOP I O term READ Y STOP I O term READ Y Hz STOP No editing Change value Change value Browse Browse Browse Pre...

Page 57: ...l See the application manuals for detailed parameter lists K3 Keypad control menu P3 1 P3 6 P3 1 Selection of control place R3 2 Keypad reference P3 3 Keypad direction P3 4 Stop button activation P3 5 PID reference 1 P3 6 PID reference 2 F4 Active faults menu Shows the active faults and their types H5 Fault history menu Shows the fault history list S6 System menu S6 3 S6 10 S6 3 Copy parameters S6...

Page 58: ...n indication M1 is visible on the display How to browse through the monitored values is presented in Figure 7 5 The monitored signals carry the indication V and they are listed in Table 7 2 The values are updated once every 0 3 seconds This menu is meant only for value checking The values cannot be altered here For changing values of parameters see Chapter 7 4 2 Figure 7 5 Monitoring menu ...

Page 59: ...t 1 expander board mA 31 V1 14 Analogue output current 2 expander board mA 32 V1 15 DIN1 DIN2 DIN3 15 Digital input statuses V1 16 DIE1 DIE2 DIE3 33 I O expander board Digital input statuses V1 17 RO1 34 Relay output 1 status V1 18 ROE1 ROE2 ROE3 35 I O exp board Relay output statuses V1 19 DOE 1 36 I O exp board Digital output 1 status V1 20 PID Reference 20 In percent of the maximum process refe...

Page 60: ...h the Enter button Consequently the blinking stops and the new value is visible in the value field 2 Push the Menu button right once again Now you will be able to edit the value digit by digit This editing manner may come in handy when a relatively greater or smaller value than that on the display is desired Confirm the change with the Enter button The value will not change unless the Enter button...

Page 61: ...61 96 7 Figure 7 6 Parameter value change procedure enter ST OP I O term READY STOP I O term READY STOP I O term READY STOP I O term READY STOP I O term READY STOP I O term READY STOP I O term READY nxlk17 fh8 Hz Hz Hz ...

Page 62: ... P3 5 PID reference 1 P3 6 PID reference 2 7 4 3 1 Selection of control place There are three different places sources which the frequency converter can be controlled from For each control place a different symbol will appear on the alphanumeric display Control place Symbol I O terminals I O term Keypad panel Keypad Fieldbus Bus Comm Change the control place by entering the edit mode with the Menu...

Page 63: ... button is not however necessary 7 4 3 3 Keypad direction The keypad direction submenu displays and allows the operator to change the rotating direction of the motor This setting will not however influence the rotation direction of the motor unless the keypad has been selected as the active control place See Figure 7 7 for how to change the rotation direction 7 4 3 4 Stop button activation By defa...

Page 64: ...rnal Start signal before resetting the fault to prevent unintentional restart of the drive Normal state no faults 7 4 4 1 Fault types In the NXL frequency converter there are two different types of faults These types differ from each other on the basis of the subsequent behaviour of the drive See Table 7 3 Fault types Figure 7 8 Fault display Fault type symbol Meaning A Alarm This type of fault is...

Page 65: ...t and restart Should the fault re occur contact the distributor near to you 9 Undervoltage DC link voltage is under the voltage limits defined in Table 4 3 most probable cause too low a supply voltage frequency converter internal fault In case of temporary supply voltage break reset the fault and restart the frequency converter Check the supply voltage If it is adequate an internal failure has occ...

Page 66: ...t re occur contact the distributor near to you 35 Application fault Selected application does not function Contact the distributor near to you 39 Device removed Option board removed Drive removed Reset 40 Device unknown Unknown option board or drive Contact the distributor near to you 41 IGBT temperature IGBT Inverter Bridge overtemperature protection has detected too high a motor current Check lo...

Page 67: ... pushing the Menu button right when the location indication H5 is visible on the keypad display All faults are stored in the Fault history menu in which you can browse through them using the Browser buttons You can return to the previous menu anytime by pushing the Menu button left The memory of the frequency converter can store a maximum of 5 faults in the order of appearance The latest fault car...

Page 68: ...Copy parameters P6 3 1 Parameter sets 0 Select 1 Store set 1 2 Load set 1 3 Store set 2 4 Load set 2 5 Load factory defaults 6 Fault 7 Wait 8 OK S6 5 Security P6 5 2 Parameter lock 0 1 0 0 Change Enabled 1 Change Disabled S6 6 Keypad settings P6 6 1 Default page 0 1 1 P6 6 3 Timeout time 5 65535 s 1200 S6 7 Hardware settings P6 7 2 Fan control 0 0 0 Continuous 1 Temperature only sizes MF4 and bigg...

Page 69: ...ost 2 Initializing 3 Run 5 Fault I6 8 6 1 2 Slot E Program version S6 8 6 2 Slot D OPT Note the submenus are not showing if no option board is installed I6 8 6 2 1 Slot D Status 1 5 1 Connection lost 2 Initializing 3 Run 5 Fault I6 8 6 2 2 Slot D Program version S6 9 AI mode P6 9 1 AIA1 mode 0 1 0 0 Voltage input 1 Current input Types MF4 MF6 P6 9 2 AIA2 mode 0 1 1 0 Voltage input 1 Current input ...

Page 70: ...defaults Confirm with the Enter button Wait until 8 OK appears on the display Figure 7 10 Storing and loading of parameter sets 7 4 7 2 Security The Security submenu S6 5 under the system menu has a function that allows the user to prohibit changes to the parameters Parameter lock P6 5 2 If the parameter lock is activated the parameter values cannot be edited NOTE This function does not prevent un...

Page 71: ... the keypad Press the Menu button right once to enter the edit mode Pressing the Menu button right once again makes you able to edit the number of the submenu page digit by digit Confirm the new default page value with the Enter button You can return to the previous step anytime by pushing the Menu button left Note If you set a page that does not exist in the menu the display will automatically mo...

Page 72: ...ing fan is available as optional equipment If the cooling fan has been installed in MF3 it runs continuously when the power is switched on NXL HVAC This function allows you to control the frequency converter s cooling fan You can set the fan to run continuously when the power is switched on or depending on the temperature of the unit If the latter function has been selected the fan is switched on ...

Page 73: ...on right Use the Browser buttons to change the acknowledgement time Accept the change with the Enter button or return to the previous level with the Menu button left See Figure 7 14 for how to change the HMI acknowledgement timeout Figure 7 14 HMI acknowledge timeout Number of retries to receive HMI acknowledgement P6 7 4 With this parameter you can set the number of times the drive will try recei...

Page 74: ...C6 8 1 3 Operation hour counter Table 7 6 Counter pages Trip counters submenu S6 8 2 Trip counters menu S6 8 2 are counters the values of which can be reset i e restored to zero You have the following resettable counters at your disposal Page Counter T6 8 2 1 MWh counter P6 8 2 2 Clear MWh counter T6 8 2 3 Operation day counter T6 8 2 4 Operation hour counter P6 8 2 5 Clear operation time counter ...

Page 75: ...ake chopper Table 7 10 Hardware information pages Connected options submenu S6 8 6 The Connected options submenu S6 8 6 shows the following information on the option board connected to the frequency converter Page Content S6 8 6 1 Slot E Option board I6 8 6 1 1 Slot E Option board status I6 8 6 1 2 Slot E Program version S6 8 6 2 Slot D Option board I6 8 6 2 1 Slot D Option board status I6 8 6 2 2...

Page 76: ...ard information menu 7 4 7 6 AI mode The parameters P6 9 1 and P6 9 2 select the analogue input mode P6 9 1 appears only in classes MF4 MF6 0 voltage input par 6 9 1 default 1 current input par 6 9 2 default Note Make sure that the jumper selections correspond to the selections of this parameter See Figure 6 23 S TO P I O term READY S TO P I O term READY nxlk27 fh8 ...

Page 77: ... type messages which are received by every device of the bus Broadcast messages are sent to the address 0 which is reserved for these messages The protocol includes CRC error detection and parity check for preventing the handling of messages containing errors In Modbus the data is transferred in hex mode asynchronically and a break of approximately 3 5 characters is used as an end character The le...

Page 78: ... process data has been determined in the application The following tables present the process data contents in the Multi Control Application Output Process data Addr Modbus register Name Scale Type 2101 32101 42101 FB Status Word Binary coded 2102 32102 42102 FB General Status Word Binary coded 2103 32103 42103 FB Actual Speed 0 01 2104 32104 42104 Motor speed 0 01 Hz 2105 32105 42105 Motor speed ...

Page 79: ... bits of the control word are used to control the frequency converter However you can customise the content of the control word for your own applications because the control word is sent to the frequency converter as such Speed reference 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 MSB LSB This is the Reference 1 to the frequency converter Used normally as Speed reference The allowed scaling is 10000 100...

Page 80: ... the fieldbus communications protocol 0 Not used 1 Modbus protocol Slave address P6 10 3 Set here the slave address for the Modbus protocol You can set any address between 1 and 255 Baud rate P6 10 4 Selects the baud rate used with the Modbus communication 0 300 baud 1 600 baud 2 1200 baud 3 2400 baud 4 4800 baud 5 9600 baud 6 19200 baud 7 38400 baud 8 57600 baud Stop bits P6 10 5 Set the number o...

Page 81: ...d menu E7 The Expander board menu makes it possible for the user 1 to see which expander board is connected to the control board and 2 to reach and edit the parameters associated with the expander board Enter the following menu level E with the Menu button right You can view and edit the parameter values in the same way as described in chapter 7 4 2 7 5 Further keypad functions The Honeywell NXL c...

Page 82: ...nnecting the frequency converter to mains make sure that the NXL front cover is closed HOT SURFACE 7 The heat sink of types MF2 and MF3 may be hot when the frequency converter is in use Coming into contact with the heat sink may cause burns 8 2 Commissioning of the frequency converter 1 Read carefully the safety instructions in Chapter 6 and above and follow them 2 After the installation make sure...

Page 83: ...eck in the Monitoring menu M1 that the value of Output frequency changes according to the change of frequency reference d Turn the Start Stop switch to OFF position B Control from the control keypad a Change the control from the I O terminals to the keypad as advised in Chapter 7 4 3 1 b Push the Start button on the keypad start c Move over to the Keypad Control Menu K3 and Keypad Reference submen...

Page 84: ...ait up until the drive has stopped as advised at Chapter 8 1 step 5 b Connect the motor cable to the motor and to the motor cable terminals of the frequency converter c See to that all Start Stop switches are in Stop positions d Switch the mains ON e Repeat test 8A or 8B 10 Connect the motor to the process if the start up test was run without the motor being connected a Before running the tests ma...

Page 85: ...m 2 Calculated motor speed V1 4 Motor current A 3 Measured motor current V1 5 Motor torque 4 Calculated actual torque nominal torque of the unit V1 6 Motor power 5 Calculated actual power nominal power of the unit V1 7 Motor voltage V 6 Calculated motor voltage V1 8 DC link voltage V 7 Measured DC link voltage V1 9 Unit temperature ºC 8 Heat sink temperature V1 10 Analogue input 1 V 13 AI1 V1 11 A...

Page 86: ...ies for a 4 pole motor and a nominal size frequency converter P2 1 8 Start function 0 1 0 505 0 Ramp 1 Flying start 2 Conditional Flying start P2 1 9 Stop function 0 1 0 506 0 Coasting 1 Ramp P2 1 10 Automatic restart 0 1 0 731 0 Not used 1 Used 3 x automatic Restart P2 1 11 Nominal voltage of the motor 380 500 V 400V 110 P2 1 12 Nominal frequency of the motor 30 00 320 00 Hz 50 00 111 Check the r...

Page 87: ... 400V 110 P2 1 7 P2 1 15 7 Nominal frequency of the motor 30 00 320 00 Hz 50 00 111 Check the rating plate of the motor P2 1 8 P2 1 15 8 Nominal speed of the motor 300 20 000 rpm 1440 112 The default applies for a 4 pole motor and a nominal size frequency converter P2 1 9 P2 1 15 9 Nominal current of the motor 0 3 x IL 1 5 x IL A IL 113 Check the rating plate of the motor P2 1 10 P2 1 15 10 Motor ...

Page 88: ...command 9 Motor pot UP cc 10 Motor pot DOWN cc 11 Disable PID PID control selection 12 PID Keypad ref 2 selection 13 Interlock 2 14 Thermistor input See Chapter 6 2 4 15 Force CP to I O 16 Force CP to Fieldbus 17 AI1 AI2 selection P2 1 19 P2 1 15 19 Preset speed 1 0 00 Par 2 1 2 Hz 10 00 105 P2 1 20 P2 1 15 20 Preset speed 2 0 00 Par 2 1 2 Hz 50 00 106 P2 1 21 P2 1 15 21 Automatic restart 0 1 0 73...

Page 89: ...lty operation Reset the fault and restart Should the fault re occur contact the distributor near to you 9 Undervoltage DC link voltage is under the voltage limits defined in most probable cause too low a supply voltage frequency converter internal fault In case of temporary supply voltage break reset the fault and restart the frequency converter Check the supply voltage If it is adequate an intern...

Page 90: ...act the distributor near to you 35 Application fault Selected application does not function Contact the distributor near to you 39 Device removed Option board removed Drive removed Reset 40 Device unknown Unknown option board or drive Contact the distributor near to you 41 IGBT temperature IGBT Inverter Bridge overtemperature protection has detected too high a motor current Check loading Check mot...

Page 91: ...n If installation is correct contact the nearest Honeywell distributor 54 Slot fault Defective option board or slot Check board and slot Contact the nearest Honeywell distributor 55 Actual value supervision Actual value has exceeded or fallen below depending on par 2 7 22 the actual value supervision limit par 2 7 23 Table 9 1 Fault codes ...

Page 92: ... NXLOPTAA Terminal Parameter setting Description X3 1 24V Control voltage output voltage for switches etc max 150 mA 2 GND Ground for controls e g for 24 V and DO 3 DIN1 DIGIN x 1 Digital input 1 4 DIN2 DIGIN x 2 Digital input 2 5 DIN3 DIGIN x 3 Digital input 3 6 DO1 DIOUT x 1 Open collector output 50mA 48V X5 24 RO1 NC DIOUT x 2 25 RO1 C 26 RO1 NO Relay output 1 NO Switching capacity 24VDC 8A 250...

Page 93: ...ander board with one relay output NO three digital inputs and one thermistor input for Honeywell NXL frequency converters Allowed slots Honeywell NXL board slot E standard board in NXL HVAC Type ID 16713 Terminals Three terminal blocks Screw terminals No coding Jumpers None Board parameters None ...

Page 94: ...DIGIN B 1 Digital input 1 15 DIN2 DIGIN B 2 Digital input 2 16 DIN3 DIGIN B 3 Digital input 3 X2 25 RO1 Common 26 RO1 Normal Open DigOUT B 1 Relay output 1 NO Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A X3 28 TI DIGIN B 4 Thermistor input Rtrip 4 7 kΩ PTC galvanically isolated 29 TI Table 11 1 I O terminals of board NXLOPTAI Note The 24 V control voltage terminal can also be used to power th...

Page 95: ... 10 V use AI1 Analogue Input 1 All settings DONE 2 Control Signal Settings for Speed Signals other than 0 10 V For other selections full parameter view is needed P2 1 14 Parameter Conceal Set to 0 not in use For speed signal 2 10 V use Analogue Input 1 P2 2 6 AI1 Signal Range Set to 4 2 10 V For speed signal 4 20 mA use Analogue Input 2 P2 1 15 14 I O Reference Set to 1 AI2 For speed signal 0 20 m...

Page 96: ... Telephone 49 7031 637 01 Telefax 49 7073 637 493 www ecc emea honeywell com EN1B 0388GE51 R1107 November 2007 2007 Honeywell International Inc Find out more For more information on Honeywell s frequency converters and other Honeywell products visit us online at http ecc emea honeywell com ...

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