Honda DS-2CC102P(N)-IRT Owner'S Manual Download Page 67

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SERVICING YOUR GENERATOR

3. Remove the negative (–) cable from the battery negative (–) terminal,

and then remove the positive (+) cable from the battery positive (+)
terminal.

4. Unhook the battery strap from the bottom hook of the generator.

5. Remove the battery from the battery tray.

BATTERY STRAP

NEGATIVE (–) CABLE

POSITIVE (+) CABLE

31Z37613.book 65 ページ２０１５年１２月２日　水曜日　午前１０時４５分

Summary of Contents for DS-2CC102P(N)-IRT

Page 1: ...o2013 Honda Motor Co Ltd All Rights Reserved GENERATOR EU7000is Owner s Manual See page 81 for instructions on assembling your generator 2014 Click to Save As 2016 Honda Motor Co Inc All Rights Reserved ...

Page 2: ...t incurring any obligation whatsoever The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm California Proposition 65 This product contains or emits chemicals known to the state of California to cause cancer birth defects or other reproductive harm Exhaust contains poisonous carbon monoxide gas that can bui...

Page 3: ...ntended to help you avoid damage to your generator other property or the environment We suggest you read the Distributor s Limited Warranty see page 84 to fully understand its coverage and your responsibilities of ownership When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts a...

Page 4: ...d judgement You will find important safety information in a variety of forms including Safety Labels on the generator Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean Safety Headings such as IMPORTANT SAFETY INFORMATION Safety Section such as GENERATOR SAFETY Instructions how to use this generator correctly and safely...

Page 5: ...nd Fault Circuit Interrupter GFCI Receptacle 16 Folding Handle 17 Maintenance Covers 18 FEATURES 19 Ground Terminal 19 OUTPUT Indicator 20 OVERLOAD ALARM Indicator 20 OIL ALERT CHECK Indicator 21 i Monitor 22 Fuel Gauge 25 BEFORE OPERATION 26 ARE YOU READY TO GET STARTED 26 Knowledge 26 IS YOUR GENERATOR READY TO GO 26 Check the Engine 27 Check the GFCI 27 Battery Maintenance Cover 27 OPERATION 28...

Page 6: ...R GENERATOR 50 THE IMPORTANCE OF MAINTENANCE 50 MAINTENANCE SAFETY 51 Safety Precautions 51 MAINTENANCE SCHEDULE 52 REFUELING 53 FUEL RECOMMENDATIONS 54 ENGINE OIL LEVEL CHECK 55 ENGINE OIL CHANGE 56 ENGINE OIL RECOMMENDATIONS 57 AIR CLEANER SERVICE 58 FOAM AIR FILTER CLEANING 59 SPARK PLUG SERVICE 60 SPARK ARRESTER SERVICE 62 BATTERY SERVICE 63 FUSE 67 STORAGE 68 STORAGE PREPARATION 68 Cleaning 6...

Page 7: ...ns 82 Customer Service Information 83 Distributor s Limited Warranty 84 Emission Control System Warranty 89 ASSEMBLY 94 SAFETY 94 The Importance of Proper Assembly 94 Important Safety Precautions 95 ASSEMBLY 96 Unpacking 96 Loose Parts 96 Wheel Kit Installation 97 Battery 98 INITIAL USE INSTRUCTIONS 99 ENGINE OIL 99 FUEL 100 BATTERY VOLTAGE 102 BEFORE OPERATION 102 REGISTRATION 102 OPTIONAL PARTS ...

Page 8: ...ll Breathing carbon monoxide can KILL YOU IN MINUTES To avoid carbon monoxide poisoning follow these instructions when operating a generator Only run a generator OUTSIDE far away from windows doors and vents Never operate a generator inside a house garage basement crawl space or any enclosed or partially enclosed space Never operate a generator near open doors or windows Get fresh air and seek med...

Page 9: ...trocution Do not connect to a building s electrical system unless an isolation switch has been installed by a qualified electrician For parallel operation use only a Honda approved parallel kit optional equipment when connecting one EU7000is to another EU7000is generator Never connect different generator models Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials Keep ...

Page 10: ...as been in operation Refuel only outdoors in a well ventilated area and on a level surface Never smoke near gasoline and keep other flames and sparks away Do not overfill the fuel tank Make sure that any spilled fuel has been wiped up and cleaned before starting the engine Always store gasoline in an approved container 31Z37613 book 8 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 11: ...ONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda servicing dealer for a replacement 31Z37613 book 9 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 12: ... frequently used controls OVERLOAD ALARM INDICATOR OIL ALERT CHECK INDICATOR i MONITOR BUTTON ECO THROTTLE SWITCH AC CIRCUIT PROTECTORS RECEPTACLES OUTPUT INDICATOR i MONITOR ENGINE START BUTTON VOLTAGE SELECTOR SWITCH MAIN SWITCH PARALLEL OPERATION OUTLETS GFCI RECEPTACLES 31Z37613 book 10 ページ２０１５年１２月３日木曜日午前９時３３分 ...

Page 13: ...FFLER TIP FUEL TANK CAP STARTER GRIP OIL FILLER CAP GROUND TERMINAL STAND HANDLE BATTERY inside battery maintenance cover FUSE inside battery maintenance cover WHEEL LEFT MAINTENANCE COVER AIR CLEANER SPARK PLUG INSPECTION COVER 31Z37613 book 11 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 14: ...erted ON Running position and for starting with the ENGINE START button or recoil starter and for using the remote control kit optional parts ENGINE START Button With the MAIN switch in the ON position press and release the ENGINE START button to start the engine MAIN SWITCH ON OFF ENGINE START BUTTON 31Z37613 book 12 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 15: ...rottle Switch The Eco Throttle system automatically reduces engine speed when all loads are turned off or disconnected When appliances are turned on or reconnected the engine returns to the proper speed to power the electrical load If high electrical loads are connected simultaneously turn the Eco Throttle switch to the OFF position to reduce voltage changes ON Recommended to minimize fuel consump...

Page 16: ...ge selector switch position The voltage selector switch changes generator output to produce 120 V ONLY or 120 240 V If a 240 V appliance is connected to the 4 prong receptacle the switch must be in the 120 240 V position If only the 120 V 3 prong receptacles are being used select the 120 V ONLY position Switch Position 120 240 V The 120 V and 120 V 240 V receptacles can be used simultaneously 120 ...

Page 17: ... appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON 120 240 V 30 A AC CIRCUIT PROTECTOR for Receptacle OFF ON AC CIRCUIT PROTECTOR for Receptacle PUSH GFCI RECEPTACLE 120 V 20 A DUPLEX RECEPTACLE GFCI RECEPTACLE 120 V 20 A DUPLEX RECEPTACLE 120 V 30 A AC CIRCUIT PROTECTOR for Receptacle AC CIRCUIT PROTECTOR for Rece...

Page 18: ...n contact with an electrical ground such as a plumbing fixture wet floor or earth The GFCI will protect against current flowing through that person The GFCI will not protect against short circuit or overloads GFCIs can be expected to interrupt power supply if there are ground faults or stray current imposed on the wiring by other electrical devices wiring or equipment Due to the risk of a power in...

Page 19: ... Do not rest objects on the extended handle To Extend The Handle Lift handle upward Lock levers will lock and secure the handle into place To Fold The Handle 1 Press both handle lock levers downward 2 Lower the handle HANDLE Handle in pushing position Handle in stationary position HANDLE LOCK LEVER 31Z37613 book 17 ページ２０１５年１２月１５日火曜日午後６時７分 ...

Page 20: ...ngine performance and will cause the generator to overheat Open the right maintenance cover for Engine oil inspection replacement Recoil starter Open the left maintenance cover for Spark plug inspection replacement Air cleaner inspection cleaning To open Turn the latch 90 counterclockwise to unlock and open the maintenance cover To close Turn the latch 90 clockwise to lock while pushing the cover ...

Page 21: ...fied electrician electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator NEUTRAL FLOATING The generator stator winding is isolated from the frame and from the AC receptacle ground pin Electrical devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional GRO...

Page 22: ...rloaded or if there is a short circuit in a connected appliance or if the inverter is overheated the red OVERLOAD ALARM indicator will come ON When the generator is operating overloaded the red OVERLOAD ALARM indicator will stay ON and after about five seconds current to the connected appliance s will shut off and the green OUTPUT indicator will go OFF OUTPUT INDICATOR GREEN OVERLOAD ALRAM INDICAT...

Page 23: ...minate If the engine stops or the OIL ALERT CHECK indicator comes ON when you press the ENGINE START button or pull the starter grip check the engine oil level see page 55 before troubleshooting in other areas Even when oil is added to the engine the generator will not restart until the OIL ALERT CHECK indicator is reset To reset the OIL ALERT CHECK indicator turn the MAIN switch to the OFF positi...

Page 24: ...over 30 seconds without starting the engine the display will start to flash i Monitor Display The i Monitor display is divided into two screens The single digit screen displays the i Monitor mode which is represented by a number 1 through 4 The four digit screen displays the four mode values or any activated error messages i Monitor Display Mode 1 Total Operating Hours This mode displays the total...

Page 25: ...rement and should be regarded as a reference only Power output will not display until a load is connected to the generator i Monitor Display Mode 3 Engine RPM When the i Monitor is in this mode the engine s speed expressed in revolutions per minute RPM is displayed i Monitor Display Mode 4 Battery Voltage This mode displays the battery condition expressed in Volts DC 31Z37613 book 23 ページ２０１５年１２月２...

Page 26: ...message on the i Monitor display During remote control operation an E 01 error message may display if the ENGINE START button is pressed for more than 10 seconds With an E 01 error message the engine will stay running and the electrical output may stay constant Normal remote control operation will be restored after the E 01 error message clears automatically If the E 01 error message does not clea...

Page 27: ...ndicator in the window will reference the level in relation to full or empty To provide increased operating time start with a full tank before operation Check the fuel level with the generator on a level surface Always refuel with the engine OFF and cool FULL FUEL GAUGE EMPTY 31Z37613 book 25 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 28: ...r equipment it is very important to take a few moments before you operate the generator to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the generator To prevent a possible fire keep the generator at least 3 feet 1 meter away from building walls and other equipment during operation Do not place flammable objects close t...

Page 29: ...rict air flow to the fuel system reducing engine and generator performance Check the fuel level see page 53 Starting with a full tank will help to eliminate or reduce operating interruptions for refueling Check the GFCI Check the GFCI operation see page 35 after starting the engine Battery Maintenance Cover Never operate the generator without the battery maintenance cover in place as poor engine a...

Page 30: ...and appliances with built in noise filters Such use may activate the GFCI Make sure that the appliance is in good working order Faulty appliances or power cords can create a potential for electric shock Make sure the electrical rating of the tool or appliance does not exceed the rated power of the generator or the receptacle being used Operate the generator at least 3 feet 1 meter away from buildi...

Page 31: ...ruction can cause overheating and damage the generator For proper cooling allow at least 3 feet 1 meter of empty space above and around the generator Keep all cooling holes open and clear of debris mud water etc Cooling holes are located on the control panel and the bottom of the generator If the cooling holes are blocked the generator may overheat and damage the engine inverter or windings Refer ...

Page 32: ...ease the ENGINE START button The ENGINE START button functions for 5 seconds As soon as the engine starts the starter will stop automatically If the engine fails to start wait at least 10 seconds before operating the starter again Do not leave the MAIN switch in the ON position when the generator is not operating or the battery will be drained Turn the MAIN switch to the OFF position when not in u...

Page 33: ...izontal when pulling the starter grip Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter Do not let the starter rope rub against the generator body or the rope will wear out prematurely d Close the right maintenance cover by turning its latch clockwise 6 If you wish to use the Eco Throttle system turn the Eco Throttle switch to the ON po...

Page 34: ...1 Turn the MAIN switch to the OFF position 2 Unplug all appliances from the generator AC receptacles 3 If two generators were connected for parallel operation disconnect the parallel operation cable after stopping the engines if you do not wish to resume parallel operation MAIN SWITCH ON OFF PARALLEL KIT optional equipment 31Z37613 book 32 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 35: ...e remote control to the ON position 4 Press and release the ENGINE START button The ENGINE START button functions for 5 seconds As soon as the engine starts the starter will stop automatically The pilot lamp comes on when the engine starts If the engine fails to start wait at least 10 seconds before operating the starter again MAIN SWITCH ON OFF PILOT LAMP ENGINE START BUTTON MAIN SWITCH ON OFF 31...

Page 36: ...34 OPERATION STOPPING THE ENGINE with REMOTE CONTROL Optional part 1 Turn the MAIN switch of the remote control to the OFF position MAIN SWITCH ON OFF 31Z37613 book 34 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 37: ...ectric shock as designed An electric shock can result in serious injury or death Always perform the GFCI system inspection before using the generator If the GFCI system fails the test the generator must be repaired by an authorized Honda servicing dealer before use GFCI RECEPTACLES 120 V 20 A DUPLEX RECEPTACLES 31Z37613 book 35 ページ２０１５年１２月３日木曜日午前９時３３分 ...

Page 38: ...een Lights continuously If the green indicator does not light on press the RESET button If the red indicator starts to blink continuously contact an authorized Honda generator dealer 3 Press the TEST button The RESET button will pop out and the green indicator will go off If the GFCI does not function as described contact an authorized Honda generator dealer RESET BUTTON INDICATOR TEST BUTTON 31Z3...

Page 39: ... button If the GFCI cannot be reset the GFCI is faulty Contact an authorized Honda generator dealer If the RESET button extends this usually indicates a faulty power tool appliance or cord If that occurs perform operation check steps 1 through 4 to verify that the GFCI is in proper working order If the GFCI tests correctly then the fault is likely to be in the power tool appliance or cord Repair o...

Page 40: ...ator Marginal overloading that temporarily lights the red OVERLOAD ALARM indicator may shorten the service life of the generator 1 Turn the voltage selector switch to either position With the voltage selector switch in the 120 V 240 V position you can use the 120 V and 120 V 240 V receptacles simultaneously If you are NOT using the 120 V 240 V receptacle then select the 120 V ONLY position 2 Start...

Page 41: ... investigate the problem Determine if the cause is a short circuit in a connected appliance an overload or an overheated inverter Correct the problem and restart the generator Before connecting an appliance to the generator make sure that it is in good order and that its electrical rating does not exceed that of the generator Then start the generator and connect the appliance power cord When an el...

Page 42: ...e than their rated wattage for startup Make sure the electrical rating of the tool or appliance does not exceed the maximum power rating of the generator Maximum power is 7 0 kVA For continuous operation do not exceed the rated power Rated power is 5 5 kVA In either case the total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually li...

Page 43: ...o power producing circuits supplies power to specific receptacles When the voltage selector switch is in the 120 V ONLY position the power producing circuits operate in parallel sharing the total load connected to terminal 4A and receptacles 1 2 and 3 RECEPTACLE GFCI RECEPTACLE 120 V 20 A DUPLEX RECEPTACLE RECEPTACLE TERMINAL TERMINAL RECEPTACLE VOLTAGE SELECTOR SWITCH RECEPTACLE GFCI RECEPTACLE 1...

Page 44: ...cle does not exceed its available power shown in the preceding table and the total load does not exceed 45 8 amps 120 V 240 V Position When the voltage selector switch is in the 120 V 240 V position you must balance the load Divide the load between the two sets of receptacles shown below Balancing is necessary because each set of receptacles is powered by only one power producing circuit that can ...

Page 45: ...D ALARM indicator red goes OFF within 5 seconds If the OVERLOAD ALARM indicator red stays ON consult your generator dealer During parallel operation the Eco Throttle switch should be in the same position on both generators 1 Install the parallel kit on the frame of one generator Connect the parallel operation cable between two EU7000is generators following the instructions supplied with the parall...

Page 46: ...f there is a short circuit in a connected appliance the OVERLOAD ALARM indicators red will come ON The OVERLOAD ALARM indicators red will stay ON and after about five seconds current to the connected appliance s will shut off and the OUTPUT indicators green will go OFF Stop both engines and investigate the problem Determine if the cause is a short circuit in a connected appliance or an overload Co...

Page 47: ... to operate abnormally becomes sluggish or stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is the appliance or the rated load capacity of the generator has been exceeded Never connect different generator models For parallel operation use only a Honda approved parallel kit optional equipment see page 82 when connecting one EU7000is to another EU7000...

Page 48: ...r in parallel operation is 11 0 kVA In either case the total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually list rating information near the model number or serial number Substantial overloading that continuously lights the red OVERLOAD ALARM indicator may damage the generator Marginal overloading that temporarily lights the red ...

Page 49: ...generator Turn the Eco Throttle switch to the OFF position and connect the appliance to the generator If the engine still will not reach normal operating speed check that the appliance does not exceed the rated load capacity of the generator If high electrical loads are connected simultaneously turn the Eco Throttle switch to the OFF position to reduce voltage changes The Eco Throttle system is no...

Page 50: ...cedures System Ground This generator has a system ground that connects generator frame components to ground terminals in the AC output receptacles The system ground is not connected to the AC neutral wire Improper connections to a building s electrical system can allow current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who ...

Page 51: ...the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations that must be observed 31Z37613 book 49 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 52: ...e operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Remember that an authorized Honda servicing dealer knows your generator best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new Honda Genuine parts or their equivalents for repair and replacement Maintenance rep...

Page 53: ...s Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a non flammable solvent not gasoline to clean parts Keep cigarettes sparks and fl...

Page 54: ...tenance schedule could result in non warrantable failures REGULAR SERVICE PERIOD 3 ITEM Perform at every indicated month or operating hour interval whichever comes first Each use First month or 20 hrs Every 3months or 50 hrs Every 6months or 100 hrs Every year or 300 hrs Page Engine oil Check level o 55 Change o o 56 Air cleaner Check o 58 Clean o 1 59 Replace o 58 GFCI operation Check o 35 Canist...

Page 55: ...void spilling fuel Do not fill the fuel tank above the upper level mark red on the fuel strainer Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Gasoline is highly flam...

Page 56: ...dition methanol must contain cosolvents and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above and leaded g...

Page 57: ...limit fill with the recommended oil see page 57 to the upper limit of the oil filler neck 4 Reinstall the oil filler cap securely 5 Close the right maintenance cover by turning its latch clockwise The Oil Alert system will automatically stop the engine before the oil level falls below safe limits However to avoid the inconvenience of an unexpected shutdown check the oil level regularly OIL FILLER ...

Page 58: ...Reach under the generator and reinstall the black rubber seal Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin dump it on the ground or pour it down the drain 8 With the generator in a level position fill with the recomm...

Page 59: ...ended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range The SAE oil viscosity and service category are in the API label on the oil container Honda recommends that you use API service category SJ or later or equivalent oil AMBIENT TEMPERATURE 31Z37613 book 57 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 60: ...air filter if it is damaged c Reinstall the foam air filter in the air cleaner cover 4 Paper air filter a Remove the guide b If the paper air filter is dirty replace it with a new one Do not clean the paper air filter 5 Reinstall the guide and the air cleaner cover 6 Close the left maintenance cover Operating the engine without the air filters or with a damaged air filters will allow dirt to enter...

Page 61: ... soapy water rinse and allow to dry thoroughly or clean in non flammable solvent and allow to dry 2 Dip the foam air filter in clean engine oil and then squeeze out all excess oil The engine will smoke when started if too much oil is left in the filter 3 Wipe dirt from the inside of the air cleaner cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the fuel...

Page 62: ...lug can cause engine damage If the engine is hot allow it to cool before servicing the spark plug 1 Open the left maintenance cover by turning its latch counterclockwise 2 Loosen the cover screw and remove the spark plug inspection cover 3 Disconnect the spark plug cap and remove any dirt from around the spark plug area 4 Remove the spark plug with a spark plug wrench COVER SCREW SPARK PLUG INSPEC...

Page 63: ...8 After the spark plug is seated tighten with a spark plug wrench to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats TORQUE 13 3 lbf ft 18 N m 1 8 kgf m A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cyli...

Page 64: ...rester 1 Remove the two 5 16 mm pan head screws and remove the tail pipe and spark arrester 2 Use a brush to remove carbon deposits from the spark arrester screen Be careful to avoid damaging the screen The spark arrester must be free of breaks and tears Replace the spark arrester if it is damaged 3 Install the spark arrester in the reverse order of removal TAIL PIPE SPARK ARRESTER 5 16 mm PAN HEA...

Page 65: ...mage the eye Immediately call 911 USA only or a physician Skin Remove contaminated clothing Flush the skin with large quantities of water Call a physician immediately Swallowing Drink water or milk Call your local Poison Control Center USA only or a physician immediately The battery contains sulfuric acid electrolyte which is highly corrosive and poisonous Getting electrolyte in your eyes or on yo...

Page 66: ...n lead and lead compounds Wash hands after handling 1 Lift the handle upward The lock levers will lock and secure the handle in place 2 Loosen the cover screw and remove the battery maintenance cover HANDLE HANDLE LOCK LEVER COVER SCREW BATTERY MAINTENANCE COVER 31Z37613 book 64 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 67: ...ive terminal and then remove the positive cable from the battery positive terminal 4 Unhook the battery strap from the bottom hook of the generator 5 Remove the battery from the battery tray BATTERY STRAP NEGATIVE CABLE POSITIVE CABLE 31Z37613 book 65 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 68: ...ve terminal first and tighten the bolt securely 3 Slide the battery boot over the positive cable and terminal 4 Connect the battery negative cable to the battery negative terminal and tighten the bolt securely 5 Install the battery strap 6 Install the battery maintenance cover in the reverse order of removal see page 64 Never operate the generator without the battery maintenance cover in place as ...

Page 69: ...tery maintenance cover 3 Remove the fuse holder cover and pull the fuse out 4 Replace the fuse with a fuse of the same type and rating Specified fuse 3 A 15 A Never use a fuse with a different rating from that specified Serious damage to the electrical system or fire may result 5 Install the fuse holder cover and the battery maintenance cover in the reverse order of removal see page 64 Never opera...

Page 70: ...hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is pa...

Page 71: ... teaspoon of engine oil into the cylinder Turn the engine slowly with the pull rope to distribute the oil Reinstall the spark plug Change the engine oil see page 56 After removal from storage drain the stored gasoline into a suitable container and fill with fresh gasoline before starting Use gasoline stabilizers that are formulated to extend storage life Follow the manufacturer s instructions for ...

Page 72: ...ic pump Siphon the gasoline by inserting the tip of the hand pump into the side of the pump guard Reinstall the fuel strainer and the fuel tank cap Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately FUEL STRAINER FUEL TANK CAP HAND PUMP PUMP GUA...

Page 73: ...inder 4 Reinstall the spark plug see page 60 5 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion Return the starter grip gently Battery Charge the battery before storing the generator see page 66 31...

Page 74: ...out dust A hot engine and exhaust system can ignite or melt some materials Do not use a plastic sheet as a dust cover A nonporous cover will trap moisture around the generator promoting rust and corrosion Fully charge the battery Recharge the battery once a month see page 66 REMOVAL FROM STORAGE Check your generator as described in the BEFORE OPERATION chapter of this manual see page 26 If the gen...

Page 75: ...ou and can ignite some materials Keep the generator level when transporting to reduce the possibility of fuel leakage When using ropes or tie down straps to secure the generator for transportation be sure to only use the frame bars as attachment points Do not fasten ropes or straps to any portions of the generator body or the folding transport handle 31Z37613 book 73 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 76: ...to the OFF position Add engine oil Then turn the MAIN switch to the ON position and restart the engine Spark plug wet with fuel flooded engine Turn MAIN switch to OFF position and pull starter grip swiftly five times or more This may dry spark plug If it still not start remove spark plug and dry Spark plug faulty fouled or improperly gapped Gap or replace spark plug see page 60 Reinstall spark plu...

Page 77: ...r refer to the shop manual Possible Cause Correction OUTPUT indicator is OFF and OVERLOAD ALARM indicator is ON Check AC load Stop and restart the engine Check the cooling air inlet Stop and restart the engine AC Circuit protector s tripped Check AC load and reset AC circuit protector s see page 15 GFCI system activated GFCI receptacle 120 V 20 A duplex receptacle Test GFCI and press the RESET but...

Page 78: ...e frame serial number and date purchased in the spaces below You will need this information when ordering parts and when making technical or warranty inquiries Frame serial number Date purchased FRAME SERIAL NUMBER 31Z37613 book 76 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 79: ... sensors to determine how much air is going into the engine It then controls how much fuel to inject under all operating conditions Catalytic Converter The exhaust system contains a catalytic converter that changes most of the harmful exhaust gas compounds into harmless compounds The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instr...

Page 80: ...s are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilde...

Page 81: ...ability description is intended to provide you with information relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warranty see page 89 for additional information Descriptive Term Applicable to Emission Durability Period Moderate 50 hours 0 80 cc inclusive 125 hours grea...

Page 82: ... 5 2 5 in 88 64 mm Compression ratio 8 2 1 Engine speed 2 400 3 600 rpm with Eco Throttle switch ON Cooling system Forced air Ignition system Full transistor Engine oil capacity 1 16 US qt 1 10 L Fuel tank capacity 5 07 US gal 19 2 L Spark plug BPR6ES NGK AC output Rated voltage 120 240 V Rated frequency 60 Hz Rated current 45 8 22 9 A Rated output 5 5 kVA Maximum output 7 0 kVA ITEM SPECIFICATION...

Page 83: ...81 TECHNICAL INFORMATION Wiring Diagram 31Z37613 book 81 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 84: ...powerequipment honda com support shop manuals Parts Catalog This manual provides complete illustrated parts lists Available through your Honda dealer Accessories Catalog Your authorized Honda power equipment dealer offers a wide selection of accessories optional equipment to make your Generator even more useful Visit http powerequipment honda com generators accessories and click on Generators and ...

Page 85: ...ecision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Or telephone 770 497 6400 8 30 am to 7 00 pm ET When you write or call please give us this information Model and serial numbers see page 76 Name of the...

Page 86: ...o sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and...

Page 87: ...s To locate a dealer near you visit our web site at http powerequipment honda com dealer locator If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive contact the owner of the dealership involved normally this will resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Dept of Americ...

Page 88: ... recoil starter rope cable belt cutter blade Lubricant oil and grease 3 Cleaning adjustment and normal periodic maintenance work carburetor cleaning engine oil draining blade sharpening belt and cable adjustments 4 Any product that has ever been declared a total loss or sold for salvage by a financial institution or insurer 5 Auger and paddle assemblies of snowthrowers tiller tines of rototillers ...

Page 89: ...ories replacement parts or apparel that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of American Honda Motor Co Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original pro...

Page 90: ...oes not extend to accessories parts or apparel affected or damaged by collision normal wear use in an application for which the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product Installing Parts and Accessories on non Ho...

Page 91: ...he State s stringent anti smog standards Specific Honda products that do not meet the California emissions regulations can be identified by a Not for sale in California decal Other States U S territories and Canada In other areas of the United States and in Canada your engine must be designed built and equipped to meet the U S EPA and Environment Canada emission standards for spark ignited engines...

Page 92: ...led due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists The emission related warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your emission warranty rights and responsibilities you...

Page 93: ...any warranty repairs and must be provided without charge to the owner A list of warranted parts is on page 93 Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only Honda will also replace other engine components damaged by a failure of any warranted part during the warranty period The use of replac...

Page 94: ...your region American Honda Motor Co Inc Honda Canada Inc Power Equipment Customer Power Equipment Relations Customer Relations 4900 Marconi Drive or 180 Honda Blvd Alpharetta Georgia 30005 8847 Markham ON L6C 0H9 Telephone 888 888 3139 Telephone 888 946 6329 Email powerequipmentemissions ahm honda com Exclusions Failures other than those resulting from defects in material or workmanship are not co...

Page 95: ... the first required replacement only See the MAINTENANCE SCHEDULE on page 52 SYSTEMS COVERED BY THIS WARRANTY PARTS DESCRIPTION Fuel Metering Carburetor assembly includes starting enrichment system Oxygen sensor Throttle body Engine temperature sensor Engine control module Fuel injector Fuel regulator Intake manifold Evaporative Fuel tank Fuel cap Fuel hoses Vapor hoses Carbon canister Canister mo...

Page 96: ...e most important safety precautions are given in the Important Safety Precautions chapter However we cannot warn you of every conceivable hazard that can arise in performing this assembly Only you can decide whether or not you should perform a given task Improper assembly can cause an unsafe condition Failure to properly follow assembly procedures can lead to serious injury or death Follow the pro...

Page 97: ...eral potential hazards Carbon monoxide poisoning from engine exhaust Operate outside away from open windows or doors Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless the instruction tells you to do so Even then keep your hands fingers and clothing away Do not run the engine when any protective guard or shield is remov...

Page 98: ... head screwdriver for battery connections pliers not included Do not add fuel or oil before tipping the generator Oil or fuel may damage the engine or your property Loose Parts Check all loose parts against the following list Ref No Description Qty 1 Wheel 2 2 Axle 1 3 Stand 2 4 20 mm Washer 2 5 4 0 28 mm Cotter pin 2 6 8 20 mm Flange bolt 8 1 2 3 4 5 6 31Z37613 book 96 ページ２０１５年１２月２日水曜日午前１０時４５分...

Page 99: ...h the wheel kit installed 1 Install the two stands on the under frame using four 8 20 mm flange bolts 2 Install the two wheels on the axle using the 20 mm washers and 4 0 28 mm cotter pins After installing the split pins bend the pins to ensure that the wheels are secured to the axle 3 Install the axle assembly on the generator using four 8 20 mm flange bolts TORQUE 11 16 lbf ft 15 22 N m 1 5 2 2 ...

Page 100: ...e battery 4 Remove the protective cover from the battery positive terminal and connect the positive cable to the battery positive terminal Make sure to cover the terminal with the battery boot 5 Connect the negative cable to the battery negative terminal 6 Secure the battery by hooking the strap onto the bottom hook of the generator 7 Install the battery maintenance cover in the reverse order of r...

Page 101: ...neck SAE 10W 30 API service category SJ or later or equivalent is recommended for general use for additional recommendations see page 57 Maximum oil capacity 1 16 US qt 1 10 L Do not overfill the engine with oil If the engine is overfilled the excess oil may be transferred to the air cleaner housing and air filter 5 Reinstall the oil filler cap securely 6 Close the right maintenance cover by turni...

Page 102: ...ly a fire hazard it causes environmental damage Wipe up spills immediately This engine is certified to operate on unleaded gasoline with a pump octane rating of 86 or higher Refer to page 54 for additional fuel recommendations Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away when refueling Handl...

Page 103: ...l filter 3 After refueling reinstall the fuel tank cap securely Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under the Distributor s Limited Warranty FULL FUEL TANK CAP TETHER FUEL GAUGE EMPTY UPPER LEVEL MARK RED FUEL STRAINER 31Z37613 book 101 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 104: ... page 29 STOPPING THE ENGINE see page 32 MAINTENANCE SCHEDULE see page 52 REGISTRATION Please Register Your Generator If your dealer did not collect registration information from you please take a few minutes and register your purchase with Honda This allows us to contact you with any important updates regarding your generator Please note registration is not required to obtain warranty service You...

Page 105: ...t discard the plug The plug should be installed back into the connector when the remote control kit is removed 3 View the back of the battery maintenance cover and locate the knockout near the top center of the cover Carefully remove the knockout PLUG BATTERY MAINTENANCE COVER KNOCKOUT 31Z37613 book 103 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 106: ...void accidentally unplugging the remote control cable secure the cable to the generator frame with a cable tie as shown Never operate the generator without the battery maintenance cover in place as poor engine and generator performance will result Install the plug to the connector when the remote control kit is removed GROMMET REMOTE CONTROL CABLE BATTERY MAINTENANCE COVER REMOTE CONTROL BOX REMOT...

Page 107: ...rame pipe on the right side of the generator 3 Slide the hanger along the frame pipes to align the center of the hanger with the recessed part on the rear side of the fuel tank 4 Install the hanger brackets on both ends of the hanger and tighten the 8 16 mm flange bolts securely TORQUE 17 22 lbf ft 24 29 N m 2 4 3 0 kgf m PROTECTOR FILM commercially available HANGER 8 16 mm FLANGE BOLT 4 HANGER BR...

Page 108: ...Battery Charging 66 Battery Installation 66 Battery Removal 64 BATTERY SERVICE 63 BATTERY VOLTAGE 102 BEFORE OPERATION 26 C Carbon Monoxide Hazards 6 Check the Engine 27 Check the GFCI 27 Cleaning 68 COMPONENT CONTROL LOCATIONS 10 Connections to a Building s Electrical System 48 CONSUMER INFORMATION 82 CONTENTS 3 CONTROLS 12 CONTROLS FEATURES 10 Customer Service Information 83 D Dealer Locator Inf...

Page 109: ...GINE OIL LEVEL CHECK 55 ENGINE OIL RECOMMENDATIONS 57 ENGINE START Button 12 ENGINE WILL NOT START 74 F FEATURES 19 Fire and Burn Hazards 7 FOAM AIR FILTER CLEANING 59 Folding Handle 17 Fuel 68 Fuel Gauge 25 FUEL RECOMMENDATIONS 54 FUSE 67 G GENERATOR SAFETY 6 GFCI OPERATION CHECK 35 Ground Fault Circuit Interrupter GFCI Receptacle 16 Ground Terminal 19 H HANGER KIT 105 Honda Publications 82 31Z37...

Page 110: ...12 Maintenance Covers 18 MAINTENANCE SAFETY 51 MAINTENANCE SCHEDULE 52 N NO POWER AT THE AC RECEPTACLES 75 O OIL ALERT CHECK Indicator 21 OPERATION 28 Operator Responsibility 6 OPTIONAL PARTS 103 OUTPUT Indicator 20 OVERLOAD ALARM Indicator 20 P Parallel Operation Outlets 14 Power Producing Circuits 41 Q QUICK REFERENCE INFORMATION Inside back cover 31Z37613 book 108 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 111: ...ARK ARRESTER SERVICE 62 SPARK PLUG SERVICE 60 Special Requirements 49 Specifications 80 STANDBY POWER 48 Starter Grip 13 STARTING THE ENGINE 29 STOPPING THE ENGINE 32 STORAGE 68 STORAGE PRECAUTIONS 72 STORAGE PREPARATION 68 System Ground 48 T TAKING CARE OF UNEXPECTED PROBLEMS 74 TECHNICAL INFORMATION 76 THE IMPORTANCE OF MAINTENANCE 50 The Importance of Proper Assembly 94 TRANSPORTING 73 31Z37613...

Page 112: ...110 INDEX U Unpacking 96 V Voltage Selector Switch 14 42 W Wheel Kit Installation 97 Wiring Diagram 81 31Z37613 book 110 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 113: ...111 MEMO 31Z37613 book 111 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 114: ...112 MEMO 31Z37613 book 112 ページ２０１５年１２月２日水曜日午前１０時４５分 ...

Page 115: ...31Z37600 00X31 Z37 6000 2e XXX XXX XX Printed in XXXX 00X31 Z37 6130 AHM 35 2014 11 PRINTED IN U S A ...

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Honda DS-2CC102P(N)-IRT, Owner'S Manual

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