TRANSMISSION/CRANKSHAFT
• SERVICE DATA
ITEMS
S T A N D A R D
SERVICE L I M I T
Shift fork I.D.
End thickness
1 2 . 0 0 0 - 1 2 . 0 1 8 mm ( 0 . 4 7 2 4 - 0 . 4 7 3 1 in.)
5 . 0 0 - 5 . 0 7 mm ( 0 . 1 9 6 9 - 0 . 1 9 9 6 in.)
12.05 mm (0.4744 in.)
4.70 mm (0.1850 in.)
Shift fork guide shaft O.D.
1 1 . 9 7 6 - 1 1 . 9 9 4 mm ( 0 . 4 5 1 5 - 0 . 4 7 2 2 in.)
11.96 mm (0.4709 in.)
Crankshaft Runout
Connecting rod big end side clearance
Connecting rod big end radial clearance
0 . 1 - 0 . 4 mm ( 0 . 0 0 3 9 - 0 . 0 1 5 8 in.)
0 . 0 0 4 - 0 . 0 1 2 mm ( 0 . 0 0 0 2 - 0 . 0 0 0 5 in.)
0.1 mm (0.0039 in.)
0.6 mm (0.0236 in.)
0.05 mm (0.0020 in.)
TROUBLESHOOTING
Hard Shifting
1. Shift forks bent
2. Shift f o r k guide shaft bent
Jumps Out Of Gear
1. Gear dogs w o r n
2. Shift shaft bent
3. Shift forks bent or damaged
Crankshaft Noise
1. Connecting rod big end bearing w o r n
2. Connecting rod bent
3. Crankshaft bearing w o r n
Transmission Noise
1. Transmission gear w o r n
2. Splined shaft worn
1 0 - 2
Date of Issue: December, 1977
© H O N D A MOTOR CO.. L T D .
Summary of Contents for CM 185T 1981
Page 8: ...GENERAL INFORMATION 1 8 Date of Issue December 1977 HONDA MOTOR CO LTD ...
Page 9: ...GENERAL INFORMATION WIRING DIAGRAMS 1 8 Date of Issue December 1977 HONDA MOTOR CO LTD ...
Page 47: ...CARBURETOR 4 ...
Page 54: ...ENGINE REMOVAL AND INSTALLATION 5 Date of Issue December 1977 HONDA MOTOR CO LTD ...
Page 56: ...CYLINDER HEAD VALVES SERVICE DATA 6 2 Date of Issue December 1977 HONDA MOTOR CO LTD ...
Page 87: ...7 Date of Issue December 1977 HONDA MOTOR CO LTD CYLINDER PISTON ...
Page 117: ...A C GENERATOR STARTER MOTOR TORQUE 4 5 5 0 kg m 32 5 36 2 ft lb ...
Page 169: ...REAR WHEEL REAR SUSPENSION 12 Date of Issue December 1977 H O N D A MOTOR CO LTD ...
Page 198: ...17 Date of Issue December 1977 H O N D A MOTOR CO LTD SWITCHES LIGHTS HORN ...