Hologic SUROS ATEC Emerald Service Manual Download Page 1

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Service Manual

ATEC

Breast Biopsy

and

Excision System

ATEC Pearl

™

ATEC Sapphire

™

ATEC Emerald

™

120V, 60Hz Model

Summary of Contents for SUROS ATEC Emerald

Page 1: ...Service Manual ATEC Breast Biopsy and Excision System ATEC Pearl ATEC Sapphire ATEC Emerald 120V 60Hz Model ...

Page 2: ...o information contained herein may be disclosed to any unauthorized person for any purpose whatsoever without the prior written consent of Suros The information in this document is subject to change without notice ATEC ATEC Pearl ATEC Sapphire and ATEC Emerald are trademarks or registered trademarks of Suros Surgical Systems Inc a Hologic company All other trademarks registered trademarks and prod...

Page 3: ... PRODUCT DESCRIPTION 2 1 Reference Operator s Manual SECTION 3 GENERAL CHECKS and PREVENTIVE MAINTENANCE 3 1 General Precautions 3 1 1 ESD Precautions 3 2 Tools Required 3 3 Accessing the Console 3 4 Basic Functional Checks and Adjustments 3 4 1 Relief Regulator Pressure 3 4 2 Motor Pressure 3 4 2 1 Motor Pressures on ATEC Sapphire Consoles 3 4 2 2 Motor Pressure on ATEC Pearl Consoles 3 4 2 3 Mot...

Page 4: ... United States and other countries All rights reserved LIT309 RevB 3 6 17 Silencer Replacement 3 6 18 Power Switch Replacement 3 6 19 5 Port Valve Replacement 3 6 20 Pneumatic Tubing 3 6 21 Electrical Wiring 3 7 Preventive Maintenance Check List 3 8 Repair Kits SECTION 4 REPAIR PARTS and KITS 4 1 Repair Kits 4 2 Individual Parts SECTION 5 SCHEMATICS 5 1 Pneumatic Schematics 5 1 1 ATEC Pearl 120V 6...

Page 5: ...es with after business hours pager support at 800 780 9303 Under Warranty Extended Service Plan Time and material for repair preventive maintenance and upgrades as well as shipping costs for returned capital equipment are the responsibility of Suros Out of Warranty Time and material for repair preventive maintenance and upgrades as well as shipping costs for returned capital equipment are the resp...

Page 6: ...g Allow adequate air circulation around the console to prevent internal heat build up Do not place the console on surfaces or near materials that may block the ventilation openings Do not install the console in a location near heat sources such as radiators or air ducts or in a place subject to direct sunlight excessive dust mechanical vibration or shock To keep the console looking new periodicall...

Page 7: ...em single patient use instrument or accessory Resterilization may compromise the integrity and mechanical function of the instrument or accessory which may result in unintended injury to the patient or unacceptable clinical results DANGER There is a risk of explosion if the ATEC Pearl ATEC Sapphire or ATEC Emerald is used in the presence of flammable anesthetics or other explosive gases The ATEC P...

Page 8: ...e plug and remove it carefully Do not damage or modify the console power cord When the console is not being used turn off all power switches and place the console in a location where it will not be damaged When unpacking your ATEC Pearl ATEC Sapphire and ATEC Emerald consoles save all packaging This will ensure that if you have to ship or return the system you will maintain ownership of the origin...

Page 9: ...gies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved 8 Symbols The 2 with a diagonal slash within a circle symbol is intended to alert the user that this is a single patient use device The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated dangerous voltage w...

Page 10: ...ein may NOT be disclosed to any party without the express written consent of Suros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved LIT309 RevB SECTION 2 PRODUCT...

Page 11: ...presentative should work on a static protective workstation and follow appropriate precautions for handling and servicing static sensitive devices He or she should Wear a special wristband electrically connected to an ESD workstation unless otherwise instructed while the instrument is disassembled and reassembled Handle printed circuit boards only by the edges and while properly grounded Store pri...

Page 12: ...ide of this range readjust the relief regulator a few inches behind the far left regulator Pull up on red locking ring and turn the knob to adjust Be sure to first lower the pressure to 60 PSI before setting at 70 PSI so the pressure can be set with a rising adjustment Some consoles may have a relief regulator located on the right side of the compressor instead of on the shelf In this case there i...

Page 13: ...linder Gauge Connector Assembly to check the US STX pressure This pressure should be between 34 and 39 PSI If it is outside of this range adjust the regulator on the far right of the console until the gauge reads 36 PSI Be sure to lock the regulator when finished 3 4 2 3 Motor Pressure on ATEC Emerald Consoles ATEC Emerald consoles only have one pressure to be adjusted Using the MRI Gauge Connecto...

Page 14: ...ach that vacuum level return for service 3 4 5 Cycle Time A disposable biopsy handpiece is required to check the cycle time of the console An US STX or MRI handpiece will work Plug the handpiece into the appropriate ports on the console turn on the console and depress the footswitch Measure the cycle time of the console from beginning of beep to the beginning of the next beep using a stopwatch Thi...

Page 15: ...rts or kits SR6426 01 Preventative Maintenance Kit ATEC Pearl ATEC Emerald SR6427 01 Preventative Maintenance Kit ATEC Sapphire 3 6 1 Handpiece Connections Inspection Parts Tools Qty Part Description Steris Pads 1608 G4 N A N A N A MRI ATEC handpiece STX ATEC handpiece Console Interface right side 1 Inspect the quick disconnect MRI and Motor Cylinder fittings and the pinch valve on the right user ...

Page 16: ...the force required to open an inside door on the Vacuum Line Assembly a Warning DO NOT TWIST this can cause seal damage 2 If the Vacuum Line Assembly slides away from the light gray retention ring more than 1 16 while tugging on Vacuum Line Assembly then replace the Vacuum Line Bulkhead Union fitting Bulkhead Union Replacement Parts Tools Qty Part Description 24mm socket wrench 1 ASY 02016 BULKHEA...

Page 17: ...pendix A Parts From Preventative Maintenance Kit Tools Qty Part Description N A 1 SR6146 02 Vacuum Line Assembly Vacuum line assembly inserted in bulkhead union 1 Insert new vacuum line assembly into the bulkhead fitting 3 6 4 Pinch Valve Inspection Pinch Valve 1 Operation of the pinch valve should be verified by turning the console on and switching between the five modes a The pinch valve should ...

Page 18: ...ightening the hooks Saline Placard Hook Repair Parts From SR6417 01 Saline Hook Kit Tools Qty Part Description 2 Phillips screwdriver 4 SR6218 01 Screw 4 40x 625 FH SS Loctite 222 4 SR6220 01 Nut 4 40 Hex SS 2 SR6073 01 Hook Saline Placard 1 Apply a small drop of Loctite 222 to end of screw threads 2 Insert screw back through hook and body panels 3 Reach hand into console with a wrench and locate ...

Page 19: ...nside location of fans Parts Tools Qty Part Description Torque Wrench 1 2 SR6067 01 Fan 24V DC 7 64 bit 1 Pull the necessary number of fans from inventory a If necessary remove the compressor and vacuum pump Follow the instructions for removal in the Mount Replacement step Section 3 6 16 Replace the compressor muffler if the compressor is removed 2 Discard the broken fan s and correctly position t...

Page 20: ...on Torque Wrench 2 SR6088 01 Guard Fan Blue 5 64 Allen bit 8 SR6236 01 Screw 6 32 x 1 4 FH Loctite 222 1 Remove old fan guard with 5 64 Allen bit 2 Install the fan guard s on the back of the console 3 Secure each fan guard using 4 screws each 4 Apply a small drop of Loctite 222 to each screw before installing 5 Tighten to 6 in lbs 3 6 8 Baseplate Bumper Inspection Bumper start end and glue locatio...

Page 21: ...wall inspect the cord for kinks knots and abrasions Pull on power cord with moderate force to ensure clamp is retaining the power cord Verify clamp is still tight on the power cord 3 Check to make sure the AC Inlet is not loose If the power cord or cord retainer clamp is damaged replace using the instructions in the repair section Power Cord Replacement Reference Appendix C Parts Tools Qty Part De...

Page 22: ...the point where bending or distortion is observed 7 Insert power cord and tighten clamping screw until the two metal tabs touch each other 3 6 10 Caster Wheels Inspection Caster Buzzer 1 Visually inspect each of the four caster wheels for excessive wear or damage The wheels should be securely attached to the console baseplate and swivel freely around the mounting bolt 2 Verify operation of the whe...

Page 23: ...ning pin back through the lever Ensure the pin is centered 5 Using the punch ensure you can NOT push the pin back out by hand 6 Engage the lock to lock the caster Ensure the caster is locked both rotationally and directionally 3 6 11 Door Lock and Door Lock Arm Inspection Door Lock outside Door Lock and Arm inside 1 Verify the door lock assembly is attached securely to the console 2 In the locked ...

Page 24: ...Sponge Large Sponge 1 Remove each of the sponges If sponge is dry and hard dampen slightly with tap water to prevent sponge material contamination 2 Vacuum or sweep out any remaining sponge particles 3 Make a small 1 incision in each of the ends of the new sponges for mounting 4 Compress each sponge and let them expand into place between bottom port of air dryer and baseplate a SR6154 01 large spo...

Page 25: ... fitting into the input side of a new AF10 filter Use an 11mm socket 7 Install elbow fitting into the other side of new AF10 filter Use 7mm wrench 8 Insert the cable tie through the far rectangular hole 9 Reinstall the AF10 filter assembly into the far slot in the console The filters have a groove under each air fitting Inside these grooves the ports are marked IN or OUT When inserting the filter ...

Page 26: ... bowl assembly 5 For the Footswitch AF20 Very gently twist the nylon bowl to loosen it Then remove and examine the bowl assembly a Caution Be sure not to damage the O ring at the top of the nylon bowl when removing The O ring can get damaged by the internal threads that secure the metal cage b If the O ring is damaged replace it with SR6375 01 O ring AF20 i Apply O ring lubricant to the O ring ii ...

Page 27: ...nob has been bottomed out If not tighten the nut all the way Footswitch Repair Parts Tools Part Description 7mm Wrench N A N A 8mm Wrench 9mm Wrench Razor Blade 1 If any kinks are found cut and discard the tubing from the kinked section 2 The distance from the end of the black and clear tubes to the beginning of the black jacketing should measure 1 25 Carefully cut and remove the necessary amount ...

Page 28: ...ove damaged footswitch by disconnecting connections to console 2 Connect replacement footswitch to console i SR6408 03 Non MRI for ATEC Pearl console ii SR6408 02 MRI for ATEC Sapphire and ATEC Emerald consoles 3 Wrap tubing around cord management plate counterclockwise starting from the bottom 3 6 16 Compressor and Vacuum Pump Mounts Inspection Example of a cracked mount 1 Examine the compressor ...

Page 29: ... Vacuum Pump 11 32 Socket 8 SR6225 01 Washer 8 Ext Tooth Lock SS 5 16 Socket 8 SR6232 01 Nut 8 32 Nylon Locknut SS 1 4 Socket 8 SR6289 01 Nut 6 32 Nylon Locknut SS 3 16 Hex bit 8 SR6290 01 Washer 6 Ext Tooth SS 9 64 Hex bit 4 SR6291 01 Screw 6 32 5 8 BH SH SS 11 32 Wrench 4 SR6292 01 Screw 8 32 x 5 8 BH SH SS Loctite 5 SR6230 01 Cable Ties 4 Nylon Side Cuts 1 SR6111 02 Muffler Strap Wrench Joint C...

Page 30: ...cing the Vacuum Pump Mounts 1 Remove the old 4 mounts with a 5 64 Allen wrench and 5 16 socket a Discard old mounts 2 Inset new mounts with the long rubber part of the mount up a Secure with 2 screws SR6291 01 through each mount b Secure each screw with an external tooth lock washer SR6290 01 and a nut SR6289 01 on the underside of the baseplate c Torque to 24 in lbs using a 5 64 Allen wrench and ...

Page 31: ... the capacitor 16 Reinstall compressor Reinstalling the Compressor 1 Secure compressor grounding wire under lock washer on compressor s green screw a Torque to 20 in lbs w a 1 4 socket b Route toward the other 4 wires coming out of the compressor 2 Attach the brown wires to the capacitor as required a Use 2 terminals on the same side lengthwise 3 Install the compressor assembly onto vibration isol...

Page 32: ...asher and the bottom of each mount c Insert 1 snubbing washer between the top of each mount and the compressor 11 Feed the screw up from the bottom 12 Torque to 60 in lbs or until the mount starts to rotate with a 3 16 hex bit 13 Install a cable tie attaching the compressor grounding wire and the compressor black and white power wires together Route the between the compressor and the pump 14 Dress...

Page 33: ...es All rights reserved 32 Power Switch Wiring 1 Press in the fingers on both sides of the switch and push the switch out of the top panel slot a Some switches have been glued into the top panel Use any appropriate tools that will help loosen and remove the switch 2 Remove the wires from the power switch Needle Nose Pliers may be helpful 3 Discard old switch 4 Attach the leads to the power switch a...

Page 34: ... the 5 Port Valve with Pilot 6 Attach with the same screws and washers 7 Torque to 7 in lbs 3 6 20 Pneumatic Tubing Inspection 1 Examine the pneumatic tubing to ensure that there are no leaks or kinks in the tubing 2 Replace any kinked tubing with a new piece cut to the same length as stated in the appropriate procedure Tubing Replacement Parts From Preventative Maintenance Kit Tools Qty Part Desc...

Page 35: ...3 8 4 Saline Placard Hooks 3 8 5 Fans 3 8 6 Fan Guards 3 8 7 Base Trim Bumper 3 8 8 Power Cord and Cord Retainer Clamp 3 8 9 Caster Wheels 3 8 10 Door Lock and Door Lock Arm 3 8 11 Footswitch checked and tested 3 8 15 Compressor and Vacuum Pump Mounts 3 8 16 Replace muffler on compressor as needed Silencer on vacuum valve 3 8 17 A C Power Switch 3 8 18 Check pneumatic tubing 3 8 20 Inspect electri...

Page 36: ... registered trademarks of Suros in the United States and other countries All rights reserved LIT309 RevB SECTION 4 GENERAL CHECKS and PREVENTIVE MAINTENANCE 4 1 Replacement parts and repair kits a SR6423 01 Power Cord w Cable Wrap 120V b SR6146 02 Vacuum Line Assembly c ASY 02030 Bumper Baseplate d SR6408 03 Footswitch Assembly Non MRI e SR6408 02 Footswitch Assembly MRI f ASY 02016 Union Bulkhead...

Page 37: ...ained herein may NOT be disclosed to any party without the express written consent of Suros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved 36 SECTION 5 SCHEMAT...

Page 38: ...mation contained herein may NOT be disclosed to any party without the express written consent of Suros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved LIT309 Re...

Page 39: ... information contained herein may NOT be disclosed to any party without the express written consent of Suros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved 38 ...

Page 40: ...tion contained herein may NOT be disclosed to any party without the express written consent of Suros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved LIT309 RevB...

Page 41: ... information contained herein may NOT be disclosed to any party without the express written consent of Suros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved 40 ...

Page 42: ...ion contained herein may NOT be disclosed to any party without the express written consent of Suros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved LIT309 RevB ...

Page 43: ...on contained herein may NOT be disclosed to any party without the express written consent of Suros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved 42 5 2 Electr...

Page 44: ...mation contained herein may NOT be disclosed to any party without the express written consent of Suros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved LIT309 Re...

Page 45: ...ros Covered by one or more of the following patents and other patents pending 6 758 824 and 6 638 235 2007 Suros Surgical Systems Inc ATEC Suros and Suros Compassionate Technologies are trademarks or registered trademarks of Suros in the United States and other countries All rights reserved 44 APPENDIX LITERATURE The following pages are approved literature forms that inform the end user on how to ...

Page 46: ... collar and black barb base 3 Insert a small slotted screwdriver into the gap created then press and hold down the white collar 4 While holding down the white collar pull the vacuum line assembly up and out of the vacuum line assembly connector Installation with the console powered off 5 Press the new vacuum line assembly into the vacuum line assembly connector 6 Pull up to verify it has locked in...

Page 47: ... pushing in the bottom lock collar Once disconnected place footswitch in Suros box and return to Suros for evaluation Installing New Footswitch Assembly with the console powered off 3 Connect footswitch connectors so that the connectors point toward the back of the console 4 Wrap the footswitch counterclockwise around cord management plate Verification of Installation 5 Turn console power on 6 An ...

Page 48: ...ff 1 Unplug console power cord from wall outlet 2 Completely unwrap and remove power cord from cord management plate 3 With 1 Philips screwdriver loosen fastener on bottom of retaining bracket 4 Disconnect power cord connector from power receptacle Installation with the console powered off 5 Firmly and completely insert power cord connector into power receptacle 6 With 1 Philips screwdriver tighte...

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