Hobbies & Helis Gas-Her Instruction Manual Download

Page: 10 / 104

3MM FLYBAR STIFFENERS
HHI 402

60 SIZE SKID STOPS
HHI 200 AVAILABLE IN COLORS

SERVO ARM SET

LANDING GEAR DAMPENERS
HHI 2004

BASE LOAD ANTENNA

HHI 53**

AVAILABLE IN BLUE, GOLD,

PURPLE

AND IN 40, 50, AND 72 MHz

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FINISHING CAPS

•

Adds color and style

•

Distributes force across larger surface area

3mm

4mm

(20 pcs in a package) (8 pcs in a package)

BLACK HHIM11100B ---

WITHOUT

BLUE

HHIM11103

HHIM11108

GOLD

HHIM11101

HHIM11106

GREEN HHIM11100G ---
PURPLE HHIM11100

HHIM11105

WITH

RED

HHIM11100R

---

SILVER HHIM11100

HHIM11107

Summary of Contents for Gas-Her

Page 1: ...Page 1 of 104 ...

Page 2: ...UPPER FRAMES 13 SECTION 2 LOWER FRAMES 29 SECTION 3 LANDING GEAR ASSEMBLY 47 SECTION 4 DRIVING SYSTEM 50 SECTION 5 TAIL ASSEMBLY 53 SECTION 6 CONTROL SYSTEMS 62 SECTION 7A ROTOR HEAD SPORT VERSION 67 SECTION 7B ROTOR HEAD PRO VERSION 70 SECTION 8 LINKAGE RODS AND SETTINGS 78 FRE LIGHT CHECKS 96 WARNINGS 97 ADJUSTMENTS 98 HOW TO HOVER 99 HOW TO FLY FORWARD 101 AFTER FLIGHT CHECKS 103 WHAT IF THE HE...

Page 3: ...th great products our staffs are RC guys that fly and have hands on experience with total manufacturing testing of our helicopters In addition we stand behind all our products 100 with satisfaction guaranteed Our kits will be shipped 100 complete and we can assure you that once you fly your helicopter you will love it The Gas Her We believe you hold in your hands one of the best helicopters manufa...

Page 4: ...610 282 4811 Fax 610 282 4816 Websites http www hhiheli com http www quickheli com http www giantscaleplanes com E mail Irwin quickworldwide com Office Hours Mon Fri 8 30 6 00 Sat 8 30 1 30 Eastern Daylight Time Technical Support Personnel Chuck chuck quickworldwide com Jon jon quickworldwide com ...

Page 5: ...d represents the future of helicopter technology 7 Heavy Duty Clutch System Based on the same design as our famous heavy duty clutch upgrade that fits most popular machines this clutch will give many years of problem free operation 7 Control Linkages The control linkages are high quality 2 3mm stainless steel rods with Delrin acetal resin rod ends Pro version comes with 2 5mm carbon rods 8 Floatin...

Page 6: ...ion that provides services to model aircraft pilots As an AMA member you will receive a monthly magazine entitled Model Aviation as well as a liability insurance plan to cover against possible accident or injury All AMA charter aircraft clubs require individuals to hold a current AMA sporting license prior to the operation of their model For further information please contact AMA at Academy of Mod...

Page 7: ...Page 7 of 104 REQUIRED TOOLS ...

Page 8: ...HARDWARE OPTIONAL ACCESSORIES GLUES AND THREAD LOCK COMPOUNDS RADIO MOUNTING ACCESSORIES Page 8 of 104 ...

Page 9: ...Page 9 of 104 ENGINES SPARK PLUG ENGINE KILL SWITCH AND EXHAUST SYSTEM ENGINES we recommend Zenoah G260PUH SPARK PLUGS RZ7C MUFFLER ENGINE KILL SWITCH FUEL SYSTEM OTHER HARDWARE OPTIONAL ACCESSORIES ...

Page 10: ...BLE IN BLUE GOLD PURPLE AND IN 40 50 AND 72 MHz Page 10 of 104 FINISHING CAPS Adds color and style Distributes force across larger surface area 3mm 4mm 20 pcs in a package 8 pcs in a package BLACK HHIM11100B WITHOUT BLUE HHIM11103 HHIM11108 GOLD HHIM11101 HHIM11106 GREEN HHIM11100G PURPLE HHIM11100 HHIM11105 WITH RED HHIM11100R SILVER HHIM11100 HHIM11107 ...

Page 11: ...opter they can be the single most important component that contributes to proper function of the helicopter Due to the nature of EMS collective we suggest the use of digital servos to enhance and ensure matched servo timing without servo interaction Locktite Warning CRITICAL This is a general warning about the use of Locktite and its importance Locktite must be used anywhere that a metal fastener ...

Page 12: ...o prevent losing parts Part No with means that part is not included in the kit The colors of drawings and appearances of parts in this manual may look different from the parts you have in the kit No Bag No Description Quantity Check 1 Bag 1 For Upper Frame Assembly 1 2 Bag 2 For Lower Frame Assembly 1 3 Bag 3 Landing Gear 1 4 Bag 4 Driving System 1 5 Bag 5 For Tail Assembly 1 6 Bag 6 Control Syste...

Page 13: ... the bag that you need for particular assembly Please check the parts in that bag against the parts list shown for each assembly as well as each subassembly to make sure there are no missing parts Small parts such as nuts and bolts can be put into containers or trays to prevent losing parts No with means that part is not included in the kit Colors of the parts in the drawings and appearances of pa...

Page 14: ... Frame from Frame Bag 2 2 1 5X10X4 Flanged Bearing 2 Note The holes on the frames are designed for push fit feature Sometime you may have to sand them a little bit before pushing the bearings in The bearing flange mates against the inside of the frame Page 14 of 104 ...

Page 15: ...vo 2 3 HB M2 5x16 Cap Head Bolt 8 4 HB M2 5 Locknut 8 5 HB Fixing Plate 4 Remember to apply Loctite for the Screws see Locktite Warning section Part No with means that part is not included in the kit Note Be sure to use the rubber grommets and eyelets that are provided by the servo manufacturer Page 15 of 104 ...

Page 16: ... R Upper Frame Subassembly 1 2 Servo 2 3 HB M2 5x16 Cap Head Bolt 8 4 HB M2 5 Locknut 8 5 HB Fixing Plate 4 Part No with means that part is not included in the kit Note Be sure to use the rubber grommets and brass eyelets that are provided by the servo manufacturer Page 16 of 104 ...

Page 17: ... SUBASSEMBLY No Bag Description Qty 1 1 Inner Elevator Control Arm 1 2 1 Elevator Control Shaft 1 3 HB M3x5 Set Screw 1 4 HB M3x4 Pivot Ball Stud 1 Remember to apply Loctite for the Screws see Locktite Warning section Page 17 of 104 ...

Page 18: ...nd M4 E clip to secure it Apply JP Weld around the Pin Put Counter Gear Bearing Block the lower in with the Flange facing down Install Counter Gear Bearing Block the upper with the Flange facing up Install Pulley Gear No 6 Secure Pulley Gear with the M3x3 Set Screw No 7 Note Counter Gear Bearing Blocks may look differently Ensure that the Counter Gear Lock Pin is seated all the way down in the slo...

Page 19: ...m Subassembly step 1 4 1 3 1 Outer Elevator Control Arm 1 4 HB M3x5 Set Screw 1 5 HB M3x4 Pivot Ball Stud 5 6 1 Right Aileron Control Lever 1 7 HB M3x12 Cap Head Bolt 1 Note The Elevator Control Shaft is designed to fit tight in the bearings Sometime you might have to sand it a little to get it go into the bearings Page 19 of 104 ...

Page 20: ... ROTATION GUIDE ASSEMBLY SPORT VERSION No Bag Description Qty 1 Step 1 6 Right Upper Frame Subassembly 1 2 1 Washout Anti Rot Guide 1 3 HB M3x40 Cap Head Bolt 2 Note The frame shown is pro version Page 20 of 104 ...

Page 21: ...MBLY PRO VERSION No Bag Description Qty 1 Step 1 6 Right Upper Frame Subassembly 1 2 1 Swashplate Anti Rotation Guide Base 1 3 Frame Swashplate Anti Rotation Guide 1 4 HB M3x8 Cap Head Bolt 2 5 HB M3x6 Cap Head Bolt 2 Page 21 of 104 ...

Page 22: ... HB M3x8 Cap Head Bolt 14 10 1 Upper Main Shaft Bearing Block 1 11 HB M4x10 Cap Head Bolt 2 12 HB M3x7 Flat Washer 6 Note Put six M3x7 Flat Washers between the frame and screws when installing Clutch Bearing Block and Tail Transmission It is recommended to use M3 Nord Lock Washer for Clutch Bearing Block for stronger holding If so use M3x10 Cap Head Bolts instead of M3x8 Cap Head Bolts See the fol...

Page 23: ...Page 23 of 104 ...

Page 24: ... 1 8 Right Upper Frame Assembly 1 5 1 Boom Holder 2 6 HB M3x40 Cap Head Bolt 4 7 HB M3 Locknut 4 8 1 Left Aileron Arm Control Lever 1 9 HB M3x4 Pivot Ball Stud 3 10 HB M3x5x3 Spacer 1 11 HB M3x12 Cap Head Bolt 1 12 HB M4X10 Cap Head Bolt 2 13 HB M3 x7 Flat Washer 6 Note For the Sport Version you need 14 M3x8 Cap Head Bolts and 6 M3 Locknuts Page 24 of 104 ...

Page 25: ...er keep the locknuts loose for installing the Tail later Note You may have to sand the front servo slots indicated by red arrows on the upper frames a little to make room for servo wires The Elevator Control Shaft is designed to fit tight in the bearings Sometime you might have to sand it a little to get it go into the bearings Page 25 of 104 ...

Page 26: ...Page 26 of 104 ...

Page 27: ...ommended adhesives for installing the clutch lining are JB Weld or 10 Min Epoxy Prepare the clutch bell by scuffing the interior with an x acto blade or sand paper Put the Clutch Lining in the Clutch Bell and mark it for cutting the length is around 143mm Cut the Clutch Lining Apply the adhesive thin and even and finish the installation by inserting and finishing the clutch lining Trick Use electr...

Page 28: ...be installed no matter what you choose to use an electric starter or a hand pull starter It is very important to use a Dialing Indicator to check the run out of the Clutch Bell The run out should be no more than 0 004 inch 0 10 mm Page 28 of 104 ...

Page 29: ...SECTION 2 LOWER FRAMES Bag 2 Page 29 of 104 ...

Page 30: ...2 1 FUEL TANK SUB FRAME ASSEMBLY No Bag Description Qty 1 2 M3X100 Square Cross Member 4 2 Frame Fuel Tank Subframe 4 3 HB M3x8 Cap Head Bolt 8 Do four following assemblies Page 30 of 104 ...

Page 31: ...bing that need to be constructed for the tank assembly Depending on how you want to set up you may need only two 2 lines One line is the fuel pick up line and requires a length of tubing for gasoline use running from end of alum The other line is venting line which should be bent to reach the top of the tank on the inside The third line is used for refueling You can use the same pick up line for r...

Page 32: ... Insert the whole construction into the Fuel Tank Continue tightening M3x25 Cap Head Bolt but do not over tighten or you will ruin rubber stopper Do not use filter on fuel line to engine Page 32 of 104 ...

Page 33: ...y 1 Frame Radio Tray 1 2 Step2 1 Fuel Tank Sub frame Assy 2 3 2 M3x100 Square Cross Member 1 4 HB M3x6 Flat Head Bolt 6 The six holes on the Radio Tray may be counter sunk for nicer finish Note Radio Tray shown may look differently Page 33 of 104 ...

Page 34: ... Description Qty 1 Frame Lower Front Frame 1 2 Step2 3 Radio Tray Assy 2 3 2 Short Canopy Standoff 28mm 2 4 HB M3x8 Cap Head Bolt 8 Short Canopy Standoffs 28mm may look like Cross Members look differently from the shown ones Page 34 of 104 ...

Page 35: ...2 5 THROTTLE SERVO ASSEMBLY No Bag Description Qty 1 Step 2 4 Lower Front Frame Assy 1 2 Servo 1 3 HB M2 5x16 Cap Head Bolt 4 4 HB Servo Fixing Plate 2 5 HB M2 5 Locknut 4 Page 35 of 104 ...

Page 36: ...2 6 FUEL TANK INSTALLATION No Bag Description Qty 1 Step 2 5 Throttle Servo Assembly 1 2 Step 2 2 Fuel Tank Assembly 1 3 Step 2 1 Fuel Tank Sub frame Assembly 2 4 HB M3x8 Cap Head Bolt 4 Page 36 of 104 ...

Page 37: ... 6 HB M3x6 Flat Head Bolt 2 7 2 Throttle Extension 1 8 HB M3x8 Cap Head Bolt 1 9 HB Shim Ball 1 10 HB M2x8 Phillips Screw 1 11 2 Short Half Servo Arm 1 12 HB M3x5 Set Screw 2 Unscrew the Carburetor of the engine rotate it 180o clockwise and then screw it again Now the engine is ready for Throttle Extension Installation Note Carburetor may come in separate bag to the engine Page 37 of 104 ...

Page 38: ...e off the Pull Starter and Lower Plate Mount from the engine then put the Upper and Lower Engine Plates from the kit Two holes on the Fan Shroud Mount should be counter sunk for nicer finish Page 38 of 104 ...

Page 39: ...7 Engine 1 2 2 Fan Hub 1 3 2 Cooling Fan 1 4 HB M3x6 Flat Head Bolt 4 5 2 Clutch 1 6 2 Lower Engine Collet 1 7 2 Upper Engine Collet 1 8 HB M6x25 Hex Head Bolt or Socket Cap Head Bolt 1 9 HB M4x8 Cap Head Bolt 2 10 HB M6 Nord Lock Washer 2 Page 39 of 104 ...

Page 40: ...it is very important to use a Dialing Indicator to check the run out of the Engine Assembly Most of the vibration problems come from this The run out should be no more than 0 004 inch 0 10 mm Page 40 of 104 ...

Page 41: ...Shroud 1 3 HB M3x5x1 Spacer 2 4 HB M2 5x14 Cap Head Bolt 3 5 HB M3x7 Flat Washer 1 6 HB M4 Well nut 10 7 HB M4 Well nut Brass Insert 10 8 2 Rubber U Channel 1 9 CA Glue 1 Run the Rubber U Channel along the center hole of the Fan Shroud and then apply CA glue onto it Page 41 of 104 ...

Page 42: ...Page 42 of 104 ...

Page 43: ...AME INSTALLATION No Bag Description Qty 1 Step 1 Upper Frame Assembly 1 2 Step 2 6 Front Lower Frame Assembly 1 3 HB M4x10 Cap Head Bolt 6 Attach the Front Lower Frame Assembly into the Upper Frame Assembly Page 43 of 104 ...

Page 44: ... Flat Washer 14 It is recommended to use M4 Finishing Caps and or M4 Nord Lock Washers instead of M4x10 Flat Washers See Other Hardware Optional Accessories to make order If M4 Nord Lock Washers are used M4x20 Cap Head Bolts will replace M4x18 Cap Head Bolts Note Ensure the Clutch Shoe including the Clutch Torrington bearing does not touch the Clutch Bell The gap between them should be 0 50 1 00mm...

Page 45: ...ty 1 2 Outer Molded Spacer 4 2 2 Inner Molded Cross Member 1 3 HB M3x45 Cap Head Bolt 6 4 HB M3x8 Cap Head Bolt 4 5 Frame Frame Angle 2 6 HB M3x10 Cap Head Bolt 8 7 HB M3 Locknut 4 8 2 M3x100 Cross Member 5 9 HB M3x12 Cap Head Bolt 4 Page 45 of 104 ...

Page 46: ...nstall the crossmember which is underneath the engine Put two M3x12 Cap Head Bolts and two M3 Locknuts in the place of that crossmember Put the pull starter back now You may have to squeeze the pull starter a little to get it in Page 46 of 104 ...

Page 47: ...SECTION 3 LANDING GEAR ASSEMBLY Bag 3 Page 47 of 104 ...

Page 48: ...d Bolt 4 7 3 M3 Locknut 4 8 CA Glue 1 Drill 4 holes in the Landing Gear Struts with a 3mm drill bit with a spacing of 92mm Install the Landing Gear Skids into the Struts Apply CA Glue into the Landing Gear End Cap then insert them into the Skids Drill four 2 4mm holes into the little rounds on the ends of the Struts then secure them with the four M2 5x6 Phillips Screws Page 48 of 104 ...

Page 49: ...th four M3x14 Cap Head Bolts and four M3 Lock Nuts Note It is recommended to use Landing Gear Dampener to reduce vibration See Other Hardware Optional Accessories to make order Landing Gear Dampener is installed between the Landing Gear and the Landing Supports Page 49 of 104 ...

Page 50: ...SECTION 4 DRIVING SYSTEM Bag 4 Page 50 of 104 ...

Page 51: ... 1 4 88T Main Gear 2 5 4 Auto Hub Ring 1 2 4 Auto rotation Clutch 1 6 HB M3x10 Cap Head Bolt 4 3 4 Lower Main Gear Hub 1 7 HB M3x6 Cap Head Bolt 4 4 4 Main Gear Spacer 1 Main Gear Spacer may be one piece or stacking up of two pieces of composite material Page 51 of 104 ...

Page 52: ...ing Block then secure it with four M3x5 Set Screws Install the other Main Shaft Collar on the Main Shaft then secure with four M3x5 Set Screws Be sure the ridge goes down and touches the Upper Bearing Block Check static balancing of the main shaft to make sure it is balanced well You may have to sand down the holes for the Clutch Bearing Block a little for proper lining between the Main Gear and P...

Page 53: ...SECTION 5 TAIL ASSEMBLY Bag 5 Page 53 of 104 ...

Page 54: ...5 1 TAIL PULLEY GEAR ASSEMBLY No Bag Description Qty 1 5 Tail Output Shaft 1 2 5 Tail Pulley Gear 1 3 HB M3x5 Set Screw 1 4 5 M5x7x2 Spacer 2 Page 54 of 104 ...

Page 55: ...6 Cap Head Bolt 6 19 HB M3x25 Cap Head Bolt 1 8 5 Tail Case Cross Member 1 20 5 Tail Idler 1 9 HB M3x4 Pivot Ball Stud 1 21 5 3x6x5 5 Spacer 2 10 8 M2 3 Long Ball Link 2 22 5 2 3mm Spherical Link 2 11 5 Tail Pitch Slider 1 23 HB M2 5x6 Cap Head Bolt 1 12 5 Tail Pitch Control Lever 1 Sport version only Pro version only First to prevent the Boom End from rotating drill a 2 3mm hole on a side of the ...

Page 56: ...mally you just need one M3x5x1 Spacer between the Tail Pitch Control Lever and Tail Pitch Lever Mount but you may need two of them in some cases if you do not have enough clearance for the lever Page 56 of 104 ...

Page 57: ...3x5 Set Screw 2 4 HB Shim Ball 2 9 5 Spherical Link Spacer 2 5 HB M2x8 Phillips Screw 2 10 HB M2x12 Cap Head Bolt 2 Sport version only Pro version only The Tail Rotor shown may look lightly differently from the one in the kit Pro version comes with the metal blade grips and tail blade spacers Sport version comes with the plastic blade grips and tail blade spacers Page 57 of 104 ...

Page 58: ...Page 58 of 104 ...

Page 59: ...Slide the Tail Blade Assembly into the Tail Output Shaft then secure it with two M3x5 Set Screws Connect the Ball Links to the Shim Balls Page 59 of 104 ...

Page 60: ... M3x8 Cap Head Bolt 8 8 Electric Tape 1 Carbon Fin Set is also available for upgrade Wrap electric tape around the boom couple times where you are going to install the fin mounts Note Fin set may look lightly differently from the one in the kit Note Make sure that the Horizontal Fin is parallel to the ground and the Vertical Fin is perpendicular to the ground when the tail is attached to the helic...

Page 61: ...the timing belt Turn the Tail assembly so that the Tail Output Shaft points upward put the belt onto the Tail Pulley Gear of the Transmission and then twist the Tail Assembly 90o to the right The Tail Output Shaft should be parallel to the ground Make sure the belt not too tight or loose Tighten the four screws on the boom holders Measure the Boom Support carefully before cutting It is a good idea...

Page 62: ...SECTION 6 CONTROL SYSTEMS Bag 6 Page 62 of 104 ...

Page 63: ...s 7 Note There are some kinds of the Swashplate One has little M2 Tap holes on the Swashplate maybe 7 4 or 3 of them The others have no hole on it Both work the same If you got the one with holes just fill them with M2x4 Phillips Screws If you got the one with no hole do not worry about Phillips Screws the Swashplate still works well Page 63 of 104 ...

Page 64: ...Page 64 of 104 ...

Page 65: ...Ball Stud 2 3 6 Washout Link 2 7 HB M3x12 Cap Head Bolt 2 4 6 Washout Link Pin 2 8 HB M3X5X1 Spacer 2 Note There are some versions of the Washout Base Item No 1 All of them work the same but they should be installed appropriately If L1 is shorter or equal to L2 face A should go up If L1 is longer than L2 face A should go down Page 65 of 104 ...

Page 66: ...N No Bag Description Qty 1 Sep 6 1 Swashplate Assembly 1 2 Step 6 2 Washout Assembly 1 3 Step 5 Assembly up to step 5 1 4 6 Swash Anti rotation Pin 1 Connect the Washout Links to the 3x7 Pivot Studs on the Swashplate Page 66 of 104 ...

Page 67: ...Note Some Center Hubs are designed for one O ring each side If this is your case use one O ring each side The beveled edge of the Thrust Bearing Spacer No 11 should be face away from the Center Hub The flanges of the bearings of the Hiller Arms should face outside Usually the Thrust Bearing has three parts two race washers and caged ball bearings The caged ball bearings will be between two race wa...

Page 68: ...or Hub Assembly 1 5 7 M4x6x1 Spacer 4 13 HB M3x7 Flat Washer 2 6 7 Fly Bar Control Arm Extension 2 14 8 2 3x10mm Rod 2 7 7 Fly Bar Control Arm Base 2 15 7 Washout Anti rotation Pin 2 8 In box 4mm Flybar 1 16 Epoxy Glue JP Weld 1 Make sure to apply Epoxy Glue or JP Weld to the thread on Flybar when installing the Flybar Paddle Note The Center Hub Main Blade Grips and Flybar Control Arm shown may lo...

Page 69: ...ty 1 Step 7A 2 Completed Rotor Head step 7A 2 1 2 Step 6 Assembly up to step 6 1 3 HB M3x22 Cap Head Bolt 1 4 HB M3 Locknut 1 Install the Head Assembly into the Main Shaft and then secure it by one M3x22 Cap Head Bolt and one M3 Locknut Page 69 of 104 ...

Page 70: ...SECTION 7B ROTOR HEAD PRO VERSION Bag 7 Page 70 of 104 ...

Page 71: ...ription Qty 1 7 Center Hub 1 6 HB M3x4 Pivot Ball Stud 2 2 7 Center Hub Shaft 1 7 HB M3x7 Pivot Ball Stud 2 3 7 Dampener Shaft 1 8 HB M3x22 Cap Head Bolt 2 4 7 Head Dampener O ring 5 9 HB M3x5x1 Spacer 2 5 7 Multiply Arm 2 10 HB M3x5 Set Screw 1 Page 71 of 104 ...

Page 72: ...n some cases you may get different version of the Thrust Bearing one race washer one flat washer and caged ball bearings in your kit That is fine it still works the same In this case you need to install the flat washer first next to Regular Bearing No 3 then the caged ball bearings the race washer goes last Note No 5 Spindle O ring shown in the drawing is stretched out to fit in the model in the s...

Page 73: ...Note The Blade Holder in the kit may look differently Page 73 of 104 ...

Page 74: ...sembly 2 7 HB M3x12 Cap Head Bolt 6 3 HB M3x8 Cap Head Bolt 2 8 HB M3x4 Pivot Ball Stud 2 4 HB M3x6 Flat Head Bolts 8 9 HB M3x7 Pivot Ball Stud 2 5 7 Pitch Arm 2 10 HB M3x5x1 Spacer 2 Attach two assemblies from the previous step to the Center Hub Assembly then secure them with eight M3x6 Flat Head Bolts and two M3x6 Cap Head Bolts Page 74 of 104 ...

Page 75: ...Note you may have to press the Pitch Arms to get them in the Blade Holders Page 75 of 104 ...

Page 76: ...lybar Spacer 4 3 7 Seesaw 1 10 HB M3x7 Pivot Ball Stud 2 4 7 Flybar Control Arm Extension 2 11 7 5x10x4 Flange Bearing 2 5 HB M3x8 Cap Head Bolt 2 12 7 Seesaw Collar 2 6 7 4mm Flybar Paddle 2 13 7 Washout Anti rotation Pin 2 7 HB M3x5 Set Screw 2 Make sure to apply Epoxy Glue or JP Weld to the thread on Flybar when installing the Flybar Paddle Page 76 of 104 ...

Page 77: ...ty 1 Step 7B 2 Completed Rotor Head step 7B 2 1 2 Step 6 Assembly up to step 6 1 3 HB M3x22 Cap Head Bolt 1 4 HB M3 Locknut 1 Install the Head Assembly into the Main Shaft and then secure it by one M3x22 Cap Head Bolt and one M3 Locknut Page 77 of 104 ...

Page 78: ...Page 78 of 104 SECTION 8 LINKAGE RODS AND SETTINGS Bag 8 ...

Page 79: ...ps Screw 1 6 Servo Arm 1 7 M3 Servo Phillips Screw 1 8 8 2 3mm Long Ball End 2 9 CA Glue 1 10 Electric Tape 1 The diameter of the Pushrod Guide Clamp on is a little bit bigger than the diameter of the boom Wrap the Boom with some wraps of electrical tape to keep it from slipping and take over that space The length of the Rudder Rod measured from center to center should be around 762 mm ...

Page 80: ...2 3 2 3x45mm Rod 71 mm 3 4 2 3x70mm Rod 88 mm 2 5 2 3x100mm Rod 125 mm 3 6 2 3x115mm Rod 146 mm 2 7 Single Servo Arm 1 8 Double Servo Arm 3 9 HB Shim Ball 7 10 HB M2x8 Phillips Screw 7 11 M3 Servo Phillips Screw 4 Note The lengths of Linkages are used for reference only Final adjustments will be needed when you do radio setup Look close to a ball end you will see one side is different from the oth...

Page 81: ...Page 81 of 104 ...

Page 82: ...Page 82 of 104 ...

Page 83: ...nter as following No Bag Rod Description Ball Ends Used Rod Ends Center to Center Qty 1 2 3x10mm Rod Short Ball End 25 mm 2 2 2 3x20mm Rod Long Ball End 46 mm 2 3 2 3x25mm Rod Long Ball End 54 mm 2 4 2 5x25mm Carbon Rod Medium Ball End Cut to 12mm both sides 68 mm 4 5 2 5x28mm Carbon Rod Medium Ball End Cut to 12mm both sides 71 mm 1 6 2 5x43mm Carbon Rod Long Ball End Full length 97 mm 2 7 2 5x70...

Page 84: ...See instruction on the glue bottle for recommended drying time If you need to remove the Rod End heat it gradually then take it out Note Look close to a ball end you will see one side is different from the other One has a round marked on it The other is just plain When installing a ball link into a pivot ball stud or a shim ball the side with a round should face away from a ball stud or shim ball ...

Page 85: ...Page 85 of 104 ...

Page 86: ...Page 86 of 104 ...

Page 87: ...ion Qty 1 Muffler 1 2 M5x60 Cap Head Bolt 2 3 Muffler Gasket 1 Note It is very important that locktite Red Locktite 626 recommended is applied on the M5x60 Cap Head Bolts Note Muffler shown is just for illustrated purpose Other mufflers may be used as well ...

Page 88: ...Page 88 of 104 8 4 MAIN BLADE INSTALLATION No Bag Description Qty 1 Step 8 3 Helicopter up to step 8 3 1 2 Main Blade 2 3 Main Blade Spacer 4 4 HB M4x30 Cap Head Bolt 2 5 HB M4 Locknut 2 ...

Page 89: ...he Black Lead of the engine The other end goes to the Engine Kill Switch Construct another 15cm long wire with one Ring Connector at one end This Ring Connector is attached to the Engine Body using M4x10 Cap Head Bolt The M4 tap hole is located in the left of the helicopter and below the coil of the engine The other end goes to the Engine Kill Switch It is recommended to shield the Spark Plug Cabl...

Page 90: ...each linkage rod we will explain to you what you are trying to achieve This is the same for all Quick helicopters Another thing worth mentioning is that all controls on our helicopters are leading edge controlled We have three such controls on our helicopter and they are Main blades Tail blade and flybar control arms For example the main blade pitch arms should be mounted so they are in front of t...

Page 91: ...ur radio for fine tuning do not use regular trim for this see picture 1 Now you have a good start and the rest of the setup will become easier Step 2 Connecting the Swashplate at the right distance This is done by moving your Pitch throttle stick all the way down see picture 2 When the servos are in this position adjust the length of the linkage rods so the Swashplate is located towards the bottom...

Page 92: ...el in all directions and stick positions When the Pitch stick is all the way up it should look like picture 3 As you can see there is still plenty of room for aileron and elevator travel Now adjust the Washout Anti rotation pin height so the pin is still in the guide slot of the washout base during all travel positions For the Left Right Washout Anti rotation position line the attachment point of ...

Page 93: ...Picture 5 Tail Center Picture 6 Tail Positive Thrust Picture 7 Tail Negative Thrust Picture 8 Tail Page 93 of 104 ...

Page 94: ...n counter clockwise looking at the right side of the helicopter with the nose to your right and tail to your left See pictures 5 8 Note Please consult the instruction for your Gyro for setting the overall travel and limits to ensure proper operation and travel of Tail Pitch Slider The throttle curve will be affected by several conditions some of them are motor choice blades choice elevation temper...

Page 95: ...s initial guidelines As mentioned before it s greatly affected by your equipment As you become more familiar and proficient with your helicopter you can change the pitch and throttle curves to your flying style 8 7 CANOPY MOUNTING No Bag Description Qty 1 Helicopter 1 2 In box Canopy 1 3 8 Canopy Grommet 4 4 HB M3x10 Cap Head Bolt 4 5 HB M3x13 Flat Washer 4 Note Different canopy may be shown Use t...

Page 96: ...Page 96 of 104 ...

Page 97: ...ing Check the two control paddles for level parallel and proper direction Make sure the batteries are fully charged and the fuel tank is full Make sure the radio and receiver are on and all controls operate properly before flight There should be no interference of radio signal in your flying zone Range check the radio Always grab onto the helicopter main rotor head when turning on the helicopter T...

Page 98: ...roperly before flight The main and tail rotors blades operate at very high speed rpm therefore make sure nothing can come into contact with them while they are spinning Perform a range check on the radio before flying Make sure the transmitter and receiver are turned on before start the engine Keep a safe distance when operating a helicopter Do not fly for a long period of time Take some rests dur...

Page 99: ...the pushrods that connect to the main rotor blade pitch arm Out of track Repeat steps a to c until the blades are in track Trimming Most of new built helicopters are unstable But if you trim your helicopter properly you will stop it from drifting away or yawing by itself quickly Followings are instructions for trimming your helicopter a If the helicopter nose starts to yaw left or right adjust the...

Page 100: ...b Check the main rotor fore aft and left right cyclic to make sure the main rotor is following to your cyclic command before taking off Make sure the helicopter nose will swing in your desired directions by moving the tail rotor control stick c Now increase the throttle collective gently to lift the helicopter landing gear off the ground to no more than 4 inches 10 cm At the beginning it is very d...

Page 101: ... ground since in an emergency situation you can drop the throttle and collective quickly without making any big damage 4 8 inches e Stand behind the helicopter so you can watch the nose of the helicopter A left tail rotor command will yaw the helicopter nose to the left and a right command will yaw to the right Also a left cyclic command will cause the helicopter to translate left Start practice h...

Page 102: ...ce you have mastered hovering fight a Let s begin the exercise of changing positions by practice moving the helicopter to the left or right slowly from 60 inches 1 5 m above the ground Hovering at 60 inches Page 102 of 104 ...

Page 103: ...he previous step start using some tail rotor control to make the helicopter point slightly to the left or right as you fly it to the left or right Keep practicing the figure eight path as shown below you will master all basic control movements of a helicopter Page 103 of 104 ...

Page 104: ...thing and check the helicopter immediately If any item is damaged replace the damaged parts to ensure safe operation Do not try to glue any broken or damaged plastic or carbon parts specially broken rotor blades The followings are parts that should be inspected right away Main and tail rotor blades Flybar main shaft head spindle and tail output shaft All the gears Tail boom and supports for cracks...

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