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HIOS HSV-10RB Instruction Manual Download Page 26

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9. TROUBLESHOOTING

For safety, always unplug the AC adapter from the wall outlet before making any adjustments.

Trouble

Cause

Corrective measures

9-1
The machine does not operate though the 
power switch is turned ON.

・

Power is not supplied.

・

The machine has not unloaded screws 

from the unloading section for a certain 
amount of time.

・

Too many screws were loaded into the 

scooping chamber.

・

A foreign object (for example: a screw) 

intruded into the main body.

・

The AC adapter is faulty.

・

Check the connection of the power sup-

ply of the AC power adapter.

・

Take out the screw from the extraction 

site.

・

Adjust the timer setting knob.

・

  Reduce  the  quantity  of  screws  in  the 

scooping chamber to a proper load level.  

・

Remove the foreign object.

・

 Replace to new AC adapter. 

 

9-2

Screws do not flow.

・

Screws with a larger diameter than the 

specified rail size were loaded or screws   

with a different diameter were mixed in 
together.

・

 An insufficient quantity of screws are in 

the scooping chamber.

・

Use screws with the specified nominal 

diameter.

・

Remove the screws with the odd nominal 

diameter.

・

Add a proper quantity of screws into the 

scooping chamber.

Summary of Contents for HSV-10RB

Page 1: ... HSV 10RB HSV 12RB HSV 14RB HSV 17RB HSV 20RB HSV 23RB HSV 26RB HSV 30RB Instruction Manual Read this manual before using this device Current as of April 2018 18A Manual No ET D005 HIOS Inc 1 16 5 Akiyama Matsudo City Chiba Pref Japan TEL 81 47 392 2001 FAX 81 47 392 7773 ...

Page 2: ...em one by one to increase the efficiency of screwing work Different sizes of screws can be used by changing the rail escaper passing plate and the robot escaper guide It can be used wherever there is a power source for an AC adapter 2 BEFORE USE Please check for the following accessories before operating the machine CD ROM 1 AC adapter 1 unit Hexagonal wrench 1 piece Screwdriver 1 piece For adjust...

Page 3: ... fire if the instructions are not followed This indicates there is a chance of personal injury or damage to property if the instruc tions are not followed Symbols indicating type of danger and preventative measures Prohibited from doing Never do this Do not disassemble modify or repair Do not touch with wet hands This indicates to stop operations Unplug power supply from wall outlet General cautio...

Page 4: ...on Stop operating the machine and unplug the AC adapter from the wall outlet when you detect overheating smoke a pungent odor or any other unusual condition as there may be a risk of fire or electric shock Contact the dealer from which you purchased the machine and have it examined and repaired In the case of a thunderstorm stop operating the machine turn off the power and unplug the AC adapter fr...

Page 5: ...g the machine always disconnect the AC adapter from the wall outlet or it may result in damage to the cord or cause a fire or electric shock Turn off the machine and unplug the AC adapter from the wall outlet during closing hours or if the machine will be unused for any extended period of time When performing maintenance changing parts or when you sense an abnormality in the machine turn the pow e...

Page 6: ...cover Rail Escaper Passing plate Brush DC jack Signal out put jack Timer knob Vibration adjusting bolt under the machine Scooping block left and right moving up and down Vibration adjusting plate fixing bolt LED Screw sensor Escaper guide for the robot Sensor bracket at taching bolt Escaper bracket installing screw Holding plate at taching bolt Rear cover fixing screws 2 left 2 right 5 4 NAMES OF ...

Page 7: ...nal diameter can be used by replacing the rail escaper passing plate and the robot escaper guide for the robot The parts for replacement are available separately Before delivery each section of the machine is checked and adjusted with panhead screws matching the nominal diameters of the ordered model Most screws may be usable in the initial status of adjustment however if the height or shape of th...

Page 8: ...block is at the lower limit position Load screws up to approximately 2 3 mm below the rail surface At this time check that screws are not loaded so as to cover the upper portion of the inclined plate Be sure to determine the screw load by observing the machine while it is in operation 5 3 Checking and adjusting the brush Turn OFF the power supply before checking and adjusting Load the screws into ...

Page 9: ...es of the passing plate as guides slide the passing plate up or down 5 5 Checking and adjusting the rail vibration This machine s rail vibration can be adjusted The screw transport speed differs depending on the screw type Check the screw transport speed If the rail vibration hinders a smooth transport of the screws it can be adjusted Loosen the anti vibration screw at the rear of the machine Next...

Page 10: ...taching screw and move the plate up or down If the holding plate makes contact with the escaper it will affect the smooth operation of the escaper movement After making an adjustment check the machine operation 5 7 Checking and adjusting the front rear positon of the rail If the rail comes into contact with the escaper or the clearance be tween the rail and escaper is too large when the machine is...

Page 11: ...ew is extracted the machine starts operating again Check the operation by intercepting the optical axis of the sensor Make an adjustment with the timer knob at the rear of the machine body as shown in the figure on the right When the timer knob is turned clockwise as viewed from the rear side the time becomes shorter When the knob is turned counterclockwise the time becomes longer Make this adjust...

Page 12: ...this moment the sensor detects a screw and the screw sensor LED lights up and then the operation stops Until a screw is extracted the machine stops operating When a screw is extracted the sensor detects this and the sensor LED light goes off and the machine resumes operation CAUTION Do not use any AC adapter other than the one included with this unit as it may cause damage 5 10 Maintenance A dirty...

Page 13: ...than the standard brush is available as an option Consider its convenience when the situation requires it Turn ON and OFF the power switch in order to set the brush at the posi tion shown in the figure on the right and detach the brush assembly The brush assembly can be disassembled as shown in the figure on the right For assembly reverse the disassembling procedure After completing the assembly c...

Page 14: ... it easier to work within the body Disconnect the motor junction connector Remove the motor attaching screws on the bottom of the main body Pull out the motor from the rear side of the main body If the motor is hard to pull out insert an Allen wrench into the oblong hole in the base of the body and push the motor attaching bracket backward The motor can be disassembled as shown in the figure on th...

Page 15: ...rush move ment it is necessary to adjust the gear engagement When the motor has been removed from the main body adjust the gear engagement of the motor as shown in the figure on the right then the operation timing can be adjusted After assembling the motor be sure to tighten the screws again When it is hard to engage the driving gear of the motor with the driven gear loosen the drive shaft bracket...

Page 16: ...ing to replace and adjust the rail Use the passing plate rail and escaper that correspond with the diam eter of the screws loaded The following are passing plate numbers which correspond with the model numbers 1 0 1 7 corresponds with Model No HS3 02052 1 2 0 3 0 corresponds with Model No HS3 02052 2 Please check that the model numbers correspond with the screws that can be used Remove the passing...

Page 17: ...O00610 1 matches the 1 0 1 7 type of screws The robot escaper guide HSV TPO00610 2 matches the 2 0 3 0 type of screws Please check that the model numbers correspond with the screws being used Before replacing the parts remove all the screws from the chamber Replace and adjust the escaper and escaper guide after removing the attaching plate for the holding plate as well as the holding plate After r...

Page 18: ...ly the escaper that corresponds with the screw s nom inal diameter as it will need adjusting later Attach the robot escaper guide which corresponds with the screw s nominal diameter Check and adjust the position of the robot escaper guide in relation to width and the position of the escaper in relation to height Check that the clearances between the outside of the rail and the robot escaper guide ...

Page 19: ...e detecting of the starting point of the escaper motor rotation Cover the sensor s optical axis with a piece of paper When the power is on the escaper motor has the ability to remain stationary Make a reference point run and stop and when the escaper motor is stationary then you can align the position of an escaper notch with the rail groove Fine adjustments can be made for the clearance between t...

Page 20: ... 19 Explanation of the escaper movement before adjusting the sensor When the power switch is turned ON if there is no screw at the site where the screw is to be extracted the escaper rotates with the screw sensor LED off The escaper rotates and accepts a screw from the rail As the escaper rotates it brings the screw to the screw extraction site At this time the sensor detects the screw the LED lig...

Page 21: ...w Checking and adjusting the sensor Check when required When checking is required take the rear cover off and check the volt age level of No 7 pin of IC4050 on the base and adjust the sensor bracket When measuring the voltage level the metal part of the main body is the ground When a screw is not at the extraction site turn the power ON Next loosen the 2 sensor bracket attaching bolts and do the f...

Page 22: ...d make the said adjustments once again in addition to the rail vibration and front rear position adjustments After completing the operational check return the wiring arrangement to its original status When installing the cover take care not to catch or pinch the wires Watch that the wiring does not hinder the operation of this machine ...

Page 23: ...ering cover of the feeder please use screws less than 5mm in length 7 2 Robotic Operations when the screw feeder is used with an automatic assembly system in order to avoid contacts between screwdirver and the screwfeeder please set the lowest point of the bit at least 0 3mm above the screw so that contact or collision of the driver bit and screw feeder can be avoided fixing method fixing screws M...

Page 24: ...d on externally cir cuit for regulating current Capacity Max DC current 100mA External supply voltage 5 24VDC Max 27V Caution Please keep the length of output signal wire less than 3m The purple wire functions as signal output high Collector end with the gray wire as common Purple line Signal line OFF when no screw is present On when a screw is present Gray line Common line Signal line CN10 Inside...

Page 25: ...If the cause of the overload is not removed during the reverse rotation the driving motor repeats the sequence of reverse rotation normal rotation reverse rotation normal rotation to shut off the power to the driving motor During this time the escaper action is not stopped When the power to the driving motor is shut off turn OFF the power switch and remove the cause of the overload For example whe...

Page 26: ...C adapter is faulty Check the connection of the power sup ply of the AC power adapter Take out the screw from the extraction site Adjust the timer setting knob Reduce the quantity of screws in the scooping chamber to a proper load level Remove the foreign object Replace to new AC adapter 9 2 Screws do not flow Screws with a larger diameter than the specified rail size were loaded or screws with a ...

Page 27: ...assing plate If a proper amount of screws are loaded into the scooping chamber the status may be improved Use the optional brush stiffer bristles Parts No HS3 02110 2 Remove the abnormal screw and check and adjust the passing plate Remove the screw in the abnormal posi tion Take care not to damage the rail groove Move the holding plate bracket assembly upward to remove the screw After adjust the p...

Page 28: ...ed screw is too low Screws with a spring washer having one increment smaller than the specified nominal rail size were loaded The rail is oily or dirty The rail does not vibrate A screw is caught in the clearance The motor is worn Adjust the holding plate bracket assem bly Adjust the holding plate Adjust the vibration If after following the instructions written above the machine still does not fun...

Page 29: ... from the rail to the escaper Adjust the position of the holding plate Adjust the distance between the end of the rail and the escaper or adjust the height of the escaper 9 7 The machine stops its operation suddenly The overload protective circuit was acti vated Too many screws are in the scooping chamber A screw is caught in the clearance A screw at the extraction site could not be extracted for ...

Page 30: ...eration does not stop though screws are at the extraction site The sensor does not detect a screw Readjust the voltage of the sensor 9 10 A screw has fallen into the machine Shake the screw down through the hole at the bottom of the machine 9 11 The noise of the machine has increased There is insufficient grease Apply grease to the transport section Recommended grease BR2 Plus Dow Corning Asia Co ...

Page 31: ...commended Adjustment on front screw sensors as shown on P 20 9 13 The escaper rotates in the wrong direction When the escaper is operating some alien object is preventing the escaper from rotating smoothly Escaper and the escaper guide do not fit together While the screw lotates please check whether it has hit the holding plate If the escaper or escaper guide is damaged or worn off replacement is ...

Page 32: ... 0 1 8 10 HSV 14RB M1 4 1 3 1 4 1 7 4 5 0 35 1 0 2 0 10 HSV 17RB M1 7 1 6 1 7 2 0 4 5 0 35 1 0 2 3 10 HSV 20RB M2 0 1 9 2 1 2 4 6 0 35 4 5 2 6 20 HSV 23RB M2 3 2 2 2 4 2 7 6 0 35 4 5 2 9 20 HSV 26RB M2 6 2 5 2 7 3 0 6 0 35 4 5 3 2 20 HSV 30RB M3 0 2 9 3 2 3 5 6 0 35 4 5 3 6 20 Notes 2 Please consult your distributor for Flat head Check if the axis diameter of the loaded screw corresponds with the ...

Page 33: ...7 12 HSV 14RB M1 4 HSV RI 14 HSV 7107 14 HSV 17RB M1 7 HSV RI 17 HSV 7107 17 HSV 20RB M2 0 HSV RI 20 HSV 7107 20 HSV TPO00610 2 HS3 02052 2 HSV 23RB M2 3 HSV RI 23 HSV 7107 23 HSV 26RB M2 6 HSV RI 26 HSV 7107 26 HSV 30RB M3 0 HSV RI 30 HSV 7107 30 Rail Escaper Robot edcapaer guide Passing plate Moter unit Brush assembly HSVRB 09105 15 HS3 02053 32 In the Exchange kit ordered Rail assembly Escaper ...

Page 34: ...ze Approximate measurement Φ 1 0 7 2 Φ 1 2 7 3 Φ 1 4 7 4 Φ 1 7 7 6 Φ 2 0 7 7 Φ 2 3 7 9 Φ 2 6 8 0 Φ 3 0 8 2 The dimensions in the manuals are for reference only do not use it for your jig The specifications are subject to change without notice ...

Page 35: ...n as possible and use it when contacting your distributor Model No Circle your model number HSV 10RB HSV 12RB HSV 14RB HSV 17RB HSV 20RB HSV 23RB HSV 26RB HSV 30RB Date of purchase Serial number Distributor s name and address Customer s name address and telephone number and e mail address A detailed description of the problem ...

Page 36: ...64 的规定编制 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 In addition the China RoHS marks also is required at the product and product box At the product you can find it at the bottom and it is marked on the product box If you cannot find the mark please ask your distributor In case of emergency please cut the mark below and stick at the bottom of product ...

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