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           Model PFE- 591

3-3.    SWITCHES AND

  INDICATORS (Continued)

Fig.

Item

Description

Function

No.

No.

3-1

9

Press to access Program Modes; once in the Program Mode, it
is used to advance to the next setting;  if pressed along with

           it accesses the Information Mode which has historic
information on the operator and fryer’s performance

3-1

10

Used to start and stop Cook Cycles, and to stop the timer at
the end of a Holding Cycle

3-1

11

Menu Card

The name of the food product associated with each product

Window

selection button;  the menu card strip is located behind the
decal.

3-1

12

Product Select

Are used to select the product for cooking;

Buttons

to use them to start Cook Cycles, see section 3, Special
Program Mode item SP-10

3-1

13

COOK/PUMP Switch

A 3-way switch with a center OFF position;  turn the switch
to the COOK position to operate the fryer;  turn the switch to
the PUMP position to operate the filter pump;  certain conditions
must be met before operating the filter pump;  these conditions
are covered later in the Filtering Instructions Section of this
manual

3-1

14

Used to manually enter an Idle mode, or Clean-Out Mode

403

                   3-7

Summary of Contents for PFE-591

Page 1: ...Henny Penny Pressure Fryer Electric Model PFE 591 OPERATOR S MANUAL...

Page 2: ......

Page 3: ...ypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship is sues will be replaced at no charge for parts labor or freight Henny Penny will either...

Page 4: ...KW 40 9 Amps 200 VAC 3 Phase Delta 50 60 Hz 17 KW 49 1Amps 240 VAC 3 Phase Delta 50 Hz 17 KW 40 9Amps 380 VAC 3 Phase 50 Hz 17 KW 25 8 Amps 415 VAC 3 Phase 50 Hz 17 KW 23 7 Amps Heating Two8 500watte...

Page 5: ...3 4 3 3 Switches and Indicators 3 6 3 4 Clock Set 3 9 3 5 Filling orAdding Shortening 3 11 3 6 Product Racking Recommendations 3 12 3 7 Basic Operation 3 13 3 8 Care of Shortening 3 16 3 9 Filtering...

Page 6: ...ing foods results in additional economies for the user Foods are table ready in less time than it would take to fry them in a con ventionalopen typefryer As ofAugust 16 2005 theWaste Electrical and El...

Page 7: ...with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICEisusedtohighlightespeciallyimportantinformation CAUTION used without the safety alert symbol indicates a potentially...

Page 8: ...ox 2 Removetheboxlidandliftthemainboxoffthefryer 3 Remove corner packing supports 4 4 Cut the stretch film from around the carrier rack box and remove it from the top of the fryer lid 5 Cut and remove...

Page 9: ...drainpan 13 Prepare the deadweight valve for operation The metal packing spacer is placed inside the deadweight valve housing to protect the deadweight orifice and dead weightduringshipment Removethis...

Page 10: ...Model PFE 591 OptionalRampUnloading 2 3 403...

Page 11: ...Model PFE 591 404 2 4...

Page 12: ...ight loss of efficiency To properly service the fryer 24 inches 60 96 cm of clearance is needed on all sides of the fryer Access for servicing can be attained by removing a side panel To avoid fire an...

Page 13: ...al Electrical Code ANSI NFPA No 70 the current edi tion In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electri cal Code Part 1 and or local codes To avoid el...

Page 14: ...stall the power cord follow these procedures 1 Removetherightsidepaneloftheunit 2 Install the cord with a strain relief to the junction box 3 Attachthewirestotheterminalblockaccordingtothewiring diagr...

Page 15: ...TTWICEADAY FILTER ONLYWHEN SHORTENINGIS BELOW 275 F 135 C BRUSHALLCRACKLINGS FROM FRYPOT SURFACESAND THE COLD ZONE DURINGTHE FILTERINGPROCESS MAKE SURE THE FRYER IS LEVEL BE CERTAIN THE SHORTENINGIS N...

Page 16: ......

Page 17: ...he cap deadweight and deadweight orifice once a day see Preventive Maintenance Section Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuri...

Page 18: ...OM THIS VALVE AND SEVERE BURNS WILLRESULT Drain Interlock Switch Amicroswitchthatprovidesprotectionforthefrypotintheeventan operatorinadvertentlydrainstheshorteningfromthefrypotwhile the main switch i...

Page 19: ...the right frontofthefryer AirValve Pumpsairintotheshortening periodically tokeeptheshorteningat auniformtemperature thisonlyfunctionswhenthe unithasbeen sittingidleforaperiodoftime andwhenheatingupfro...

Page 20: ...tops 5 Pushlidhandledown lockinglidinplace LID MUST BE LATCHED PROPERLY OR PRESSUR IZED SHORTENINGAND STEAM MAYESCAPE FRYPOT SEVERE BURNS WILLRESULT TOAVOID SERIOUS PERSONALINJURY DO NOT OPERATE WITHO...

Page 21: ...MAND SHORTENINGWILL RESULT IN SEVERE BURNS 1 Gentlyraisehandleuntilitstops 2 Push handle back until it stops 3 Lowerhandle Lower the handle before attempting to raise the lid or damage to the lid coul...

Page 22: ...ve the cooking temperature signaling the operator that the shortening temperature is at the proper temperature for cooking product 3 1 6 Presstodisplaythefollowingfryerinformationandstatus a Thetemper...

Page 23: ...ssociated with each product Window selection button the menu card strip is located behind the decal 3 1 12 Product Select Are used to select the product for cooking Buttons to use them to start Cook C...

Page 24: ...Model PFE 591 3 8 703 14 1 2 3 4 5 6 7 8 9 13 11 12 10 Figure 3 1...

Page 25: ...lashes in the display 5 Press the to change the month 6 Press and CS 2 SET DATE shows in the display withthedateflashing 7 Press to change the date 8 Press and CS 3 SET YEAR shows in the display along...

Page 26: ...aticallyappliesEuropean CE daylightsavingtimeadjustment DSTactivated on the last Sunday in March DST de activated on the last Sunday in October 16 Press and CS 8 BEGIN NEW DAY shows in display alongwi...

Page 27: ...sult 1 Itisrecommendedthatahighqualityfryingshortening be used in the open fryer Some low grade shortenings have a highmoisturecontentandwillcausefoamingandboilingover To avoid severe burns when pouri...

Page 28: ...ilthatthebottomrackgetssufficientheat The top position is to be avoided on small loads because of insufficient oil coverage With bigger loads the top rack has good oil coverage because the volume of p...

Page 29: ...US BURNS PERSONALINJURY FIREAND OR PROPERTYDAMAGE 2 Turn the COOK PUMPswitch to the COOK position and press the appropriate product button to select the product to be cooked Unit automatically goes in...

Page 30: ...otingthe setpointtemperature proportionalcontrol Once out of the Melt Cycle flashesuntil5 beforesetpoint temperature is reached Then illuminatesandtheselected product shows in the display 5 Before loa...

Page 31: ...dtimer Thedisplayalternately showstheproductselectedandthequalitytimeremainingin minutes IfadifferentproductisselectedduringtheHold Cycle the display only shows the product selected 13 At the end of t...

Page 32: ...ED showsinthedisplay followedby 1 YES 2 NO This time press and unit resumes normalheatingprocess When the fryer is heating the shortening level must always be above the heating elements Failure to fol...

Page 33: ...RNS PERSONALINJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT 3 9 FILTERING The Henny Penny Electric 8 Head Fryer Model PFE 591 must be INSTRUCTIONS cleanedandtheshorteningfilteredatleasttwicedaily afte...

Page 34: ...al injury Surfaces of fryer and racks will be hot Use care when filtering to avoid getting burned 3 Remove cooking racks and carrier and wipe bottom of lid Tiltlidoutofthewaytocleanfrypot 4 Pull drain...

Page 35: ...lace over the male half of the fitting b Make sure the hose nozzle is pointed down into the bottom of the frypot and filter valve is in closed position Move the COOK PUMP switch to the PUMP position H...

Page 36: ...enever it becomes clogged with crumbs Proceed as follows 1 Move the COOK PUMP switch to the OFF position 2 Remove and empty the condensation drain pan 3 Disconnectthefilterunionandremovethefilterdrain...

Page 37: ...er screen to the bottom filter screen 11 Slidethescreensintoacleanfilterenvelope 12 Fold the corners in and then double fold the open end 13 Clamptheenvelopeinplacewiththetwofilterretainingclips 14 Re...

Page 38: ...leaned as follows 1 Turn the COOK PUMP switch to OFF and unplug unit from wall receptacle Moving the fryer or filter drain pan while containing hot shortening is not recommended Hot shortening can spl...

Page 39: ...g and holding until CLEAN OUT 1 YES 2 NO shows in display Press to start Clean Out Mode The fryer displays CLEAN OUT MODE and heats up to a preprogrammed temperature 195 F 91 C max then automatically...

Page 40: ...scard 9 Closethedrainvalveandrefillthefrypotwithplainhot watertoupperlevelindicatorline 10 Addapproximately16ouncesofdistilledvinegarand enter the Clean Out Mode again see step 6 12 Using a clean brus...

Page 41: ...frypot Uponinitialinstallationandevery changeofshortening Cleaningthedeadwieght Daily see Preventive Maint Section valveassembly Reversinglidgasket Every 90 days see Preventive Maint Section Lubricate...

Page 42: ...valve cap and deadweight Deadweight cap may be hot Use protective cloth or glove or burns could result Failure to clean the deadweight assembly daily could result in the fryer building too much pressu...

Page 43: ...the left side of the lid is in the vertical position holding the lid upright or severe injuries could result See photo at left 3 Using a thin blade screwdriver pry out the gasket at the corners Remov...

Page 44: ...Turn the safety relief valve towards the rear of the fryer when reinstallingthereliefvalve 3 Clean the inside of the pipe tee with hot water 4 Immersethesafetyreliefvalveinasoapywatersolution for 24...

Page 45: ...The name of that product showsinthedisplay Ex NAME FRIES Change Product Names a Press and release and the first letter or digit startsflashing b Press and release to change the flashing letter c To c...

Page 46: ...in of 190 F 88 C 8 Press and release and 1 PRESSURE shows in the display along with YES or NO Press to build pressure in the first step or not 9 Press and release and 2 STEP 2AT shows in display along...

Page 47: ...TY TMR shows in the display along with the preset holding time Press and release to adjust the holding time up to 59 59 To exit the Program Mode at any time press and hold for 2 seconds 12 Press and r...

Page 48: ...Mode the FilterTracking must be enabled in the Special Program Mode You have the option to program mixed each product has its own filter count or global all products have the same count Press 2 Mixed...

Page 49: ...APROD shows in display Press again eachtime toviewthefollowingoptions 1 COPYA PROD 2 ERASEAPROD 3 PRESETAPROD 4 ERASEALL 5 PRESETALL 4 To select one of the above options press while the desiredoptions...

Page 50: ...s case no changes are made Erasing On the Select Prog Product step press OPTIONS followed by 1 COPYAPROD shows indisplay Press three more times to reach the EraseAll option 2 ERASEAPROD erases a singl...

Page 51: ...change SP 16 Usage code change SP 17 Change shortening A Cook Cycles SP 18 Change shortening B Hours 1 Press and hold for 5 seconds until L 2 and LEVEL2 followed by SPPROG and ENTER CODE shows in the...

Page 52: ...deofthedisplay When INIT startsflashingon the left side of the display release When DONE showsonthedisplay theinitializationiscomplete and the controls now have factory preset parameters AudioVolume S...

Page 53: ...Match this setting to the type of shortening being used at the time When using solid shortening it is recommended to melt the shortening on an outside source before placing shortening in the frypot U...

Page 54: ...be set to signal the operator when the shorteningneedsfiltering TheFilterTrackingmustbe enabled to program the number of Cook Cycles between filtering procedures See Filter Cycles section 2 2 a Follo...

Page 55: ...hows in the display and followed by GLOBALFILTER CYCLES The right side of the display shows a digit 1 to 99 Press to set the desired amount of Cook Cycles between filters In Cook Mode the number of gl...

Page 56: ...display followed by the number of loads between filters ex LOAD 4 In thisexample ifthesuggestedfiltertimeoccurs before 4 loads have been cooked then the filter operation is skipped If more than 4 loa...

Page 57: ...Follow steps 1 and 2 above b Press until SP 10 and CLEAN OUT MINUTES showsindisplay alongwiththepresetminutes c Press to change the number of minutes up to 99 Clean OutTemperature Sp 11 This allows y...

Page 58: ...not satisfied with code press and CANCELLED shows in display then reverts back to SP 15 and CHANGE MGR CODE 1 YES Then the above steps can be repeated Usage Code Change SP 16 This allows the operator...

Page 59: ...ormation Mode See Review Usage step in Information Mode Section a Follows steps 1 and 2 above b Press until SP 17 and CHANGE OIL A COOK CYCLES showsindisplay alongwiththenumberof Cook Cycles or OFF c...

Page 60: ...e lasttimethisdatawasmanuallyreset 5 INPAVHDSFM provides test of fryer inputs 6 OUTP shows the state of heater and pressure 7 OIL TMP temperatureofshortening 8 CPU TMP temperature of PC board 9 ANALOG...

Page 61: ...below Load Comp Avg present Stretch Time real secs ck sec 313 F LC 12 1 06 Press to continue to DAILY STATS 3 DAILYSTATS reset each day Press to view the following operation information for any of th...

Page 62: ...Reset usage data Enter the Mgr Code 1 2 3 unless changed on this step to zero out all the usage RESET USG information ENTER CODE Press to continue to INP A_CVHDSF_M 5 INP A_CVHDSF_M Press to view the...

Page 63: ...y an If the output is off _ is displayed H Heat output P Pressure output If heat is on H shows in display If heat is off H_ shows in display If controls senses a problem with the heat output H showsin...

Page 64: ...rature The display shows 7 OIL TMP temp Press to continue onto the CPU TMP reading 8 CPU TMP This step shows the present PC board temperature Press to continue onto theANALOG reading 9 ANALOG 1 2 86V...

Page 65: ......

Page 66: ...HAS BEEN FOUND AND CORRECTED Pressure does not build Shortening not heating Foaming or boiling over Shortening not draining Filter motor won t run Not enough product in frypot Metal shipping spacer n...

Page 67: ...emperature probe should be checked E 6A Temperature Turn switch to OFF position then turn switch back to ON probe open if display shows E 6 have the temperature probe checked E 6B Temperature Turn swi...

Page 68: ...rn switch to OFF then back to ON if E 47 persists chip or 12 volt have the I O board or the PC board replaced if speaker supplyfailure tones are quiet probably I O board failure E 48 Inputsystem Have...

Page 69: ...ryers only shortening carrier a wire frame inside the eight head frypot that holds five racks of product during the cook cycle casters the wheels on bottom of the fryer that allow the unit to roll cas...

Page 70: ...ice an opening that regulates the amount of steam entering the deadweight assembly deadweight body a container that holds the deadweight assembly deadweight seat indentation on both ends of deadweight...

Page 71: ...t goes out the controller shuts off the gas to the other pilot light gas valve knob the knob that opens and closes the gas control valve gas fryers only gas pressure regulator a device located on the...

Page 72: ...included with the fryer that is used to clear the drain in the bottom of the frypot also referred to as straight brush power pump switch a three way switch located on the front control panel of the f...

Page 73: ...pipe the pipe through which oil is pumped back into the frypot after the filtering process is complete standpipe assembly the pipe and fittings that are part of the shortening filtering process straig...

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