HelmPak Press Control
40
Users Guide
OVERLOAD PRESSURE
This fault occurs when all of the following events occur:
•
The input from the Oil Overload Pressure Switch is not present, Processor B I:6/1
•
A three second timer has been satisfied
Clearing fault:
1. Check that the pressure switch is functioning properly
2. Press the fault reset push button
PARTS COUNTER FULL
This fault occurs when all of the following events occur:
•
The actual parts count is greater than the preset specified on the Counter Screen
Clearing fault:
1. Press the fault reset push button; this will clear the actual count.
2. Set preset to zero to bypass this alarm.
PRESS NOT AT TOP
This fault occurs when all of the following events occur:
•
The Key Switch is in the Single or Auto Stroke Position
•
The Clutch valve is off, meaning the press is stopped
•
The Press in Motion bit from the resolver is not present
•
The resolver angle is not between 0-30 or 320-359
Clearing fault:
1. Place Key Switch into Inch mode and inch press to between 320 and 30 degrees
2. Press the fault reset push button
RESOLVER MODULE FAULT
This fault occurs when all of the following events occur:
•
The resolver module has determined there is a fault with the resolver or cabling
Clearing fault:
1. Press the fault reset push button
2. If fault persists check resolver cable connection, and cycle power on control
ROBOT OUT OF POSITION E-STOP
This fault occurs when all of the following events occur:
•
The robot is IN Press signal is not present
o
IN Press signal is low when robot is in press. (A I:2/12 I:2/13, B I:6/13 I:6/14)
•
The press is in Robot E-stop window (Default: 85-220 degrees)
•
The Push Button switches are depressed or inputs received to indicate this position
Clearing fault:
1. Verify the robot is out of the press
2. verify robot in press signals are high (A I:2/12 I:2/13, B I:6/13 I:6/14)
3. Press the fault reset push button
