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Heise PTE-2, Operation And Maintenance Manual

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HEISE PTE-2 

GENERAL INFORMATION

The information in this manual pertains to Heise PTE-2 Hand 

Held Calibrators; referred to as the HHC or PTE-2. This manual 

also covers sensing modules used with the HHC; referred to as 

HM2 modules. 

This manual provides the following information:
  •  Precautions, Warnings  and Safety Instructions
  •  Product Specifications
  •  Basic Maintenance
  •  Verification and Test Procedures
  •  Programming Instructions
  •  Calibration and Adjustment Procedures
  •  Accessories and Replaceable Parts

The PTE-2 is intended to perform the following functions
  •   Display one or two high accuracy pressure and/or tem-

perature measurements

  •  Display one DC voltage or current value
  •   Record datalogs of the displayed measurements (up to 

16,000 records on internal memory organized in up to 64 

datalogs)

  •  Transfer datalogs to an onboard SD memory card
  •  Communicate directly to a PC via USB connection
  •   Allow for accurate measurement of various pressure and 

temperature ranges by use of interchangeable Quick-

Select modules

  •   Allow for field recalibration of base unit and pressure 

 modules. 

  •   Provide power to devices from an internal 24Vdc loop 

supply (non-I.S. only)

Terms used in this manual
  •   HHC or Base Unit refers to the Model PTE-2 Hand held 

Calibrator Base Unit

  •    Capacitive Module refers to Model  HM2-1 low pressure 

sensor module

  •   Piezo Module or Piezoresistive Module refers to Model 

HM2-2 high pressure sensor module ( Note the 10K psi 

range, only, uses a Polysilicon thin film sensor)

  •   Quick-Select Module refers to any pressure or temperature 

module model noted above

All Heise Products and Parts carry a warranty against defective 

material or workmanship for a period of one (1) year from the 

date of shipment. (See complete policy, page 81.)

Information provided in this document is for the use of qualified 

personnel only. Do not perform tests or calibrations described 

in this manual unless you are qualified to do so. 

Use the PTE-2 calibrator only as described in the user manual, 

supplements and appendices. 

 

TERMS IN THIS MANUAL

SECTION 1.0  

WARNINGS

WARRANTY INFORMATION

WHEN YOU SEE  

THESE SYMBOLS

    IMPORTANT 

APPLICATION 

INFORMATION

    IMPORTANT 

SAFETY 

INFORMATION

Summary of Contents for PTE-2

Page 1: ...ns are subject to change without notice All sales subject to standard terms and conditions 2021 Ashcroft Inc I M002 10225_PTE HHC_RevB_06 03 21 HEISE PTE 2 Operation and Maintenance Manual 0 0 5 4 P S...

Page 2: ...ii...

Page 3: ...Programming Date and Time 26 ii Programming Owner Name 27 iii Program Auto Off and Back Light Timers 27 c Engineering Units Selections 28 d H2O Temperature Conversion Selection 29 e Programing User D...

Page 4: ...tion 57 ii Driver Installation 58 iii Terminal Set Up 60 iv Inquiry Mode 61 v Journal Mode 62 vi ISO 1745 Mode 62 n Calibrate Base Unit 62 o Pressure Module Calibration 69 Section 16 Appendices A Conv...

Page 5: ...terchangeable Quick Select modules Allow for field recalibration of base unit and pressure modules Provide power to devices from an internal 24Vdc loop supply non I S only Terms used in this manual HH...

Page 6: ...ctices to avoid the possibility of misuse or misapplication which could result in personal injury or property damage Personnel responsible for selection and installation should also be familiar with t...

Page 7: ...d tool to tighten the mating fitting See drawing figure in section 12 Replace batteries only with approved AA alkaline batter ies Quantity 4 Never mix new and used batteries in the calibrator Units co...

Page 8: ...number 101C225 01 USB protection device is to be inserted between the HHC USB port and the non assessed apparatus Do not power the calibrator by USB cable in a hazard ous area this action will invali...

Page 9: ...dard system consists of a base unit and one or two Quick Select modules Quick Select pressure modules are available in over 50 standard pressure ranges in gauge absolute vacuum and compound ranges cap...

Page 10: ...W X 3 8 H Weight 2 4 pounds includes two modules installed Case Material High Impact PC ABS with rubberized sections Sensor Module Capacity 2 hot swappable modules are fully recognized automatically D...

Page 11: ...Min Max Tracking X Data Logging w auto start auto stop X Field Calibration Base Unit and pressure modules X Passcode Lock X Selectable Eng Units 12 pre programmed and 1 user defined X Trip Detect Dead...

Page 12: ...In mea surement mode the display will show Battery status USB con nection status one or two vertical bar graph indicators indicat ing percentage of full scale pressure and other user interface and war...

Page 13: ...b site HHC Secure will generate the HHC s unique pass codes based on user input of the base unit serial number Make a note of these pass codes Owner Pass code_______________________________ Calibratio...

Page 14: ...e high pressure measurement devices They are single port modules based on sensors capable of measuring gauge absolute compound or vacuum with ranges spanning from vacuum to 5 psi to 10 000 psi All wet...

Page 15: ...otection modules HM2 XS are used to protect unused sensor bays in the base unit from moisture or other contamination ingress as well as EMI RFI interference Calibration Module HM2 CM allows the operat...

Page 16: ...artment loosen the strap assembly by detaching the Velcro connection and move the strap to the side to allow access to the Phillips head screw on the battery cover door 2 Open the battery compartment...

Page 17: ...d above Removal of Quick Select modules 1 Hold the base unit in one hand with the keypad side DOWN 2 Press the locking tab DOWN to release the module 3 Grasp the Quick Select module to be removed in t...

Page 18: ...be sure to connect the pressure to be measured to the high pressure port on the Quick Select pressure module Note When making connections to pressure ports on Quick Select modules always use proper to...

Page 19: ...s to apply various f unctions In MENU Mode to incre ment a selected parameter up once per press To switch back light on and off To adjust damping level of installed module s in Mea surement Mode In ME...

Page 20: ...ault values are Channel 1 Channel 2 Ext and the engineering unit of measure Up to 16 000 records can be recorded Data records are grouped in Data logs which can be manually initiated or automatically...

Page 21: ...Mode 1 Press DAMP key 2 Press PORT SELECT key to choose Channel 1 Channel 2 or both modules 3 Press RIGHT ARROW and LEFT ARROW to move cursor to desired damping level 16 possible positions 4 Press EN...

Page 22: ...active bar graph displays will indicate actual percentage of full scale pressure not the tare value When the HHC is in tare mode the word tare will appear below the engineering units There are two met...

Page 23: ...DOWN ARROW keys to advance numeric values When desired tare value is displayed Press ENTER The HHC will enter Measurement Mode Select Automatic Tare Mode Note that the default tare mode is Automatic T...

Page 24: ...ility to monitor either DC milliamp current 0 22 mA or DC voltage 0 33 Vdc Use of this feature requires connection to the voltage or current source via the 4mm Banana Jacks located above the units LCD...

Page 25: ...imately 1 0 V and 0 03 mA will be measurable this voltage and current is not adequate to drive most loads Loop Power Overload and Reset The 24v loop supply is rated to source up to 35 mA of current Ov...

Page 26: ...wer the HHC on with the power key Base unit will not be damaged however warning messages will not be dis played If the user correctly removes the excessive load and resets the loop supply successfully...

Page 27: ...a user from accidentally changing param eters or deleting information Be aware that there are func tions such as erasing Datalog memory that are permanent and cannot be restored once they are complet...

Page 28: ...rammed very infrequently These parameters include date time of day Owner and auto off timers Note Date and time will need to be reprogrammed following factory replacement of the real time clock batter...

Page 29: ...cters When the Owner name is correct press ENTER The HHC will save and exit to Measurement Mode The HHC has two programmable auto off timers designed to maximize battery life The Power Off timer will...

Page 30: ...nits Press MENU key Press DOWN or UP ARROW key to highlight Units Press ENTER Press DOWN or UP ARROW key to highlight Select Units Press ENTER Press DOWN or UP ARROW key to highlight Channel 1 Module...

Page 31: ...t 4 Deg C 60 Deg F or 20 Deg C Press ENTER to select temperature and exit to Measurement Mode If one of the preprogrammed engineering units of pressure measure is not acceptable the user can program t...

Page 32: ...value is displayed in proper decimal position press ENTER to accept HHC will save the value and exit to Measurement Mode The user defined unit of measure name will now appear in the list of engineeri...

Page 33: ...lower case alpha characters Use the left and RIGHT ARROWs to move the cursor When tag name is displayed as desired press ENTER Display will return to the Select Channel MENU Choose another channel to...

Page 34: ...rate changes are based on the number of inputs installed in the base unit The sample rate increase 0 1 seconds per input 0 1 0 2 or 0 3 seconds The actual interval must be an even multiple of this va...

Page 35: ...n be reviewed on the HHC display Review Datalogs Press MENU key Use DOWN or UP ARROW to highlight Datalog Press ENTER Press DOWN or UP ARROW to highlight Review data Press ENTER Select datalog screen...

Page 36: ...successfully a message reading Exported logs to SD will appear briefly before the HHC returns to Measurement Mode Datalogs will appear in a folder on the SD card labeled DATALOGS If a new or formatted...

Page 37: ...red electrical set up should be configured to provide the necessary signal levels per the wiring diagrams presented in section 14j Note Switch test requires slow changes in process pressure See dampin...

Page 38: ...indicated by Setup is now complete and switch testing can begin Depend ing on the options chosen above either apply additional pres sure or release pressure slowly Note depending on number of modules...

Page 39: ...in selected engineering units that is being applied to the device under test This is the standard against which the device under test is being compared Output from the transducer under test in output...

Page 40: ...source such as a hand pump regulated clean shop air or dry nitrogen is required to apply pressure to the device under test and the HHC pres sure module Note See section 14j for wiring diagrams If usi...

Page 41: ...sired numeric value is displayed in proper decimal position Press left or RIGHT ARROW to move cursor beneath the next digit to be programmed When desired Zero input value is displayed on screen for ex...

Page 42: ...mmable parameter Use DOWN or UP ARROW to highlight Output range Note Typically this is the output range of the device under test For this example the unit under test has 0 6Vdc output Use DOWN or UP A...

Page 43: ...ic pressure from an absolute pressure module to the measured pressure from a gauge or differential pressure This capability can use gauge measurement Quick Select pressure modules for absolute pressur...

Page 44: ...y Leak test function operates on channel 1 left only and allows the operator to perform a leak decay test for 30 seconds 60 seconds or a user programmable time up to 999 9 seconds When active the HHC...

Page 45: ...riod or Custom If 30 or 60 seconds is selected press ENTER to immediately begin test Skip to when test is complete If CUSTOM is selected Press RIGHT or LEFT arrow to select which character to change P...

Page 46: ...e mating connector The connector is available through the supplier of your choice Setting up the PTE 2 for an RTD Temperature Measurement Insert the appropriate XXX RT Quick Select RTD Interface Modul...

Page 47: ...turn to RTD Module screen Use DOWN or UP ARROW to highlight Probe connection Press ENTER Use DOWN or UP ARROW to highlight 2 wire 3 wire or 4 wire Press ENTER Return to RTD Module screen Use DOWN or U...

Page 48: ...ring device The XXX TC 1 thermocouple modules support the following ther mocouple types TYPE Material J Iron Copper Constantan K Nickel Chromium Nickel Aluminum T Copper Copper Nickel Constantan E Nic...

Page 49: ...through Thermocouple types J K T E R S B N When the desired TC type is displayed Press ENTER Note By selecting the thermocouple type the PTE 2 will access the factory programmed coefficients in the mo...

Page 50: ...ith the latest firmware application soft ware available at the time of manufacture When firmware updates are released they will be made available on our web site The following steps outline the proces...

Page 51: ...irmware Updater on the Host PC The HHC Firmware Updater is a Windows software utility that allows you to transfer an HHC firmware image in the form of a cyacd file from your PC to the HHC via the USB...

Page 52: ...50 SECTION 15 l FIRMWARE UPDATE CONT...

Page 53: ...51 SECTION 15 l FIRMWARE UPDATE CONT...

Page 54: ...mode using the following steps Press MENU key Press DOWN or UP ARROW key to highlight Setup Press ENTER Press DOWN or UP ARROW key to highlight System Press ENTER Press DOWN or UP ARROW key to highlig...

Page 55: ...ns your computer and presents a list of available COM Ports If you do this before and after connecting the USB cable to the HCC you should see an extra com port with the HHC connected Select that new...

Page 56: ...ou most likely have the wrong COM port or the device is not in the Firmware Update mode If unsure of the correct COM port number disconnect the USB cable from the PC then reconnect to have the PC disp...

Page 57: ...55 SECTION 15 l FIRMWARE UPDATE CONT Note The File Transfer can take up to 15 Minutes...

Page 58: ...the pro cess has completed You can verify the update was successful by powering on the HHC base unit and noting the new firmware revision number displayed during boot up and in the about this HHC MENU...

Page 59: ...data and units for the Channel 1 Channel 2 modules as well as the external input mA V Each item is delimited by a space char acter The items will be the same as are enabled on the HHC display CH1 Mod...

Page 60: ...the USB protection adapter must be used to connect the HHC to a PC s USB port Failure to install the USB protection adaptor can result in damage to the electronics which could render the HHC no longe...

Page 61: ...Click Browse and navigate to the drive with the memory stick then click Next Windows will install the driver Once complete an HHC will enu merate as a Communications Port on this computer The driver...

Page 62: ...oftware must be set to the com port number shown in Device Manager This Com Port appears only while the HHC is connected Configuration Settings to use 9600 8 Data Bits 1 stop No Parity No handshaking...

Page 63: ...rigger data being collected from the HHC each time the character is pressed The default character from the factory is the carriage return Enter Key on a PC keypad Upper case and lower case characters...

Page 64: ...desired value The minimum sample rate changes are based on the number of inputs installed in the base unit The sample rate increase 0 1 seconds per input 0 1 0 2 or 0 3 seconds The actual interval mus...

Page 65: ...se unit verification and recalibration a precision voltage and current standard is required To main tain specified accuracy of the HHC base unit the calibration standard must exceed the base unit accu...

Page 66: ...red intervals until reaching 10 000 volts 10 Note input standard voltages and HHC displayed voltages and calculate error 11 It is recommended to at minimum verify display voltage at 0 000 and 10 000 v...

Page 67: ...set current source to 0 00 mA and disconnect the leads from the HHC SENSOR MODULE INPUT 0 to 1 00000 V WARNING Applying more than 1 25 volts to the calibration module input could cause damage to the i...

Page 68: ...ration Module and install a pressure or temperature measure ment module into either bay or by cycling power to the HHC 17 This completes the As found or As Left Calibration check HHC Base Unit Field C...

Page 69: ...fic terminals data collection will take a few seconds then the HHC will prompt the operator to move to the next step in the follow ing sequence a Apply 0 00000 volts to calibration module press ENTER...

Page 70: ...THE VOLTAGE STANDARD FROM THE VOLT AGE INPUT TERMINALS 23 Connect the negative lead of the current source to the black ringed COM input jack 24 Connect the positive lead of the current source to the r...

Page 71: ...ty the HHC will automatically choose the number and pressure value of data points based on the module s full scale pressure range and it s base accuracy specification Pressure module recalibration is...

Page 72: ...ust be performed prior to proceeding to Cal Linearity The Cal Full Scale the Cal Linearity keys are activated only when this sequence is observed The Apply New Cal function can be performed after each...

Page 73: ...essure standard does not achieve exactly the target cardinal pressure value actual target pressure can be edited within the Min and Max limits This value is the pressure reading which is displayed on...

Page 74: ...nd 7 as many times as required based on accuracy as noted above 8 Upon completion of the Linearization process the HHC will prompt Apply new cal function to save the results of the entire procedure Al...

Page 75: ...802 0 073425 1 864995 0 080986 inH 2 O 60 F 0 036091 0 002537 0 24884 0 000249 0 002488 2 4884 0 999028 1 000782 1 25 37532 2 541986 2 54 2 537532 0 254199 0 254 0 073482 1 866453 0 081049 cmH 2 O 4 C...

Page 76: ...er wall supply if available or power another USB device USB PORT Plug the PTE 2 into the USB port of a PC If the unit fails to power up either the USB port is faulty the cable is bad or the HHC has fa...

Page 77: ...4Vdc Out and the COM jacks and measure the output If the icon is on the display and the 24Vdc output is there 24V 5 volts then the HHC is operational and the system set up is faulty Check the set up I...

Page 78: ...cuit diagram section 14j referring to the proper current measurement setup With the unit powered up ensure that the input current mea surement is selected from the keypad by pressing the mA V key in t...

Page 79: ...ring self protection reset Failed to create internal message queue Nonexistent notice or error message received A system error occurred and the error message was corrupted Failed to initialize display...

Page 80: ...memory datalog memory is filled transfer to SD Card and clear internal datalog to make room Out of datalog maximum number of datalogs reached transfer to SD Card and clear internal datalog to make ro...

Page 81: ...T err CH1 unplugged no module is installed in Channel 1 bay ST err CH2 unplugged no module is installed in Channel 2 bay Sw Test forced V in Voltage input was not enabled prior to initiating switch te...

Page 82: ...logs 31 Get CH1 unit Returns CH1 units index 32 Get CH1 module reading Returns an ASCII string representing the CH1 reading 36 Get CH2 units Returns CH2 units index 38 Force channel to user units Para...

Page 83: ...81 APPENDIX D 2 WIRE RTD TA4F 1 2 3 4 3 WIRE RTD TA4F 1 2 3 4 4 WIRE RTD TA4F 1 2 3 4 PIN FUNCTION 1 2W 2 4W 3 4W 4 2W SWITCHCRAFT TINI QG TA4F SECTION 16 d APPENDIX D...

Page 84: ...5 0 5 0 0 16 500 to 999 3 0 3 0 0 08 1000 to 1820 1 2 1 2 0 04 N 250 to 226 4 3 5 7 0 14 225 to 101 2 1 2 8 0 07 100 to 1300 1 0 1 4 0 02 Conversion Factors to convert C specifications to other units...

Page 85: ...epair or replace its product part of work at the original f o b point of delivery or ii refund an equitable portion of the purchase price C THE FOREGOING IS SELLER S ONLY OBLIGATION AND BUYER S EXCLUS...

Page 86: ...84 NOTES...

Page 87: ...85...

Page 88: ...Headquarters Ashcroft Inc 250 E Main Street Stratford CT 06614 5145 U S A Tel 203 378 8281 Fax 203 385 0402 Domestic Fax 203 385 0357 International email info heise com www heise com All specification...

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