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Heinzmann Programmer 2, Manual

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Summary of Contents for Programmer 2

Page 1: ...8208 0 Fax 49 7673 8208 188 E mail info heinzmann com www heinzmann com V A T No DE145551926 HEINZMANN Digital Speed Governors Hand Held Programmer Programmer 2 Copyright 2007 by Heinzmann GmbH Co KG...

Page 2: ......

Page 3: ...ncerning EMI Check the functionality of the existing protection and monitoring systems To prevent damages to the equipment and personal injuries it is imperative that the following monitoring and prot...

Page 4: ...arranties express or implied that the examples data or other information in this volume are free of error that they are consistent with industry standards or that they will meet the requirements for a...

Page 5: ...nges 11 3 5 Activation of Functions 12 3 6 Parameterization of Characteristics 12 3 7 Parameterization of Maps 13 3 8 Reset of Control Unit 14 4 Starting the Engine 15 5 Configuring the Governor with...

Page 6: ...ating the User Mask 30 5 5 3 Creating and Deleting User Masks 30 6 Data Management 31 6 1 Serial Number of Control Unit 31 6 2 Identification of Control 31 6 3 Identification of PC Programme Hand Held...

Page 7: ...electrical high tension Mortal danger This symbol does not refer to any safety instructions but offers important notes for better understanding the functions that are being discussed They should by a...

Page 8: ...ecting any faults please inform your superior immediately Before starting the engine remove any unnecessary material and or objects from the working range of the installation engine Before starting th...

Page 9: ...to Service after Maintenance and Repair Works Check on all slackened screw connections to have been tightened again Make sure the control linkage has been reattached and all cables have been reconnect...

Page 10: ...peed is set by one or more setpoint adjusters These adjusters can be designed to be analogue or digital ones Further digital inputs permit to switch on functions or to change over to other functions F...

Page 11: ...I Manual No DG 93 102 e Digital Basic System HELENOS II Manual No DG 95 100 e Digital Basic System HELENOS III Manual No DG 96 005 e Digital Basic System HELENOS IV Manual No DG 96 003 e Digital Basic...

Page 12: ...es of the control and the engine parameter numbers 2000 3999 3 Functions Parameters used for activating and switching over functions parameter numbers 4000 5999 4 Curves Parameters used for parameteri...

Page 13: ...itation Control 2600 Excitation Control 4600 Excitation Control 6600 Excitation Control 700 Limitations 2700 Limitations 4700 Limitations 6700 Speed dependent Fuel Limitation 1 800 Switch Functions Di...

Page 14: ...haracteristic map all types of modifications are permitted on this level Level 4 Level for the engine manufacturer On this level the entire programme as needed to programme the control is accessible L...

Page 15: ...completely conducted using the Hand Programmers PG 2 or HP 3 These handy devices are particularly suited for maintenance and servicing Parameterization by DcDesk 2000 Using the PC programme DcDesk 20...

Page 16: ...HELENOS systems Designed as a Windows programme it offers all numerical and graphical features required for testing initial commissioning and servicing and helps with preparing the respective document...

Page 17: ...great number of value ranges Furthermore the parameter value ranges can be viewed by means of the PC or the hand held programmer For speed parameters however a common value range is provided As a sta...

Page 18: ...one x value and one y value both with the same index Intermediary values between adjacent pairs of variates will be interpolated by the control When parameterizing a characteristic the following inst...

Page 19: ...eter indexes are assigned to a map the following example shows a map table with a domain of 5 times 5 base points x values y values x index 0 x index 1 x index 2 x index 3 x index 4 y index 0 z index...

Page 20: ...not been saved in the control s permanent memory It is therefore imperative that before executing a reset all data be transferred to the control s permanent memory if this data is to be preserved Cer...

Page 21: ...othly and easily and it must be capable of moving to the stop and maximum fuel positions 3 Check wiring Check switching functions and digital inputs On actuating any switch the respective indication p...

Page 22: ...1700 PositionerSetpoint and then checked by having the actual actuator position indicated by parameter 2300 ActPos Again the actuator should be able to move across its total displacement range from 0...

Page 23: ...imitsDelay 3 s 255 StartSpeed1 10 rpm 256 StartSpeed2 400 rpm 260 StartFuel1 60 Save values to the governor s memory and reset the governor 5 Check speed pickup and determine starter speed Operate the...

Page 24: ...r 101 Stability until the engine becomes unstable then reduce it until stability is restored Increase derivative D factor 102 Derivative until the engine becomes unstable then reduce it until stabilit...

Page 25: ...4 Starting the Engine Programmer PG 02 19...

Page 26: ...Held Programmer After connecting the hand held programmer to the governor s communication interface the parameters of the governor can displayed and altered Any parameter may be selected directly by i...

Page 27: ...ured by speed pickup 1 This measurement has been assigned the parameter number 2001 and the parameter name SPEED_PICK_UP1 Current speed is 1230 revolutions per minute 1 min the total value range being...

Page 28: ...colors In addition to their standard functions a number of keys are assigned a second function which is denoted by the blue legend and activated by the topmost left key 2nd Keys exhibiting exclusivel...

Page 29: ...ed parameter into display In case the parameter number entered does not exist the parameter with the next higher number is selected Pressing the key will select the next parameter pressing the precedi...

Page 30: ...once more which will also make the S disappear PARAM DISPLAY FUNCT CURVES PID ERRORS SPEED DROOP The second functions allocated to these keys are jumps to the most relevant parameter groups Their sign...

Page 31: ...g for input from some special key 5 2 3 1 Engine Stop ENGINE STOP By shortly pressing this key the transient behaviour of the engine can be checked When the key is pressed the governor will pull the a...

Page 32: ...manently stored in the hand held programmer SEND DATA With this key the values are downloaded from the hand held programmer to the governor Before starting transmission the hardware and software numbe...

Page 33: ...e PC Storage is commented by the hand held programmer with the message Transmitting data In similar fashion data can be downloaded from the PC to the hand held programmer In this case transmission is...

Page 34: ...um four digits to be entered ENTER Entry has to be terminated with the ENTER key The parameters are automatically included in the user mask If a number has been entered that does not exist in the gove...

Page 35: ...s Directly 10 10 _ With the help of the keys and the value of the currently displayed parameter can be directly changed without having to leave the standard parameter display By shortly pressing the k...

Page 36: ...of the third line If the user mask is deactivated the third line will read on or off These messages indicate whether the specified parameter has been programmed for inclusion in the user mask on or n...

Page 37: ...tly one definite type hardware 3840 HardwareVersion Version number of control hardware 3841 AddHardwareVersion Version number of hardware modifications 3842 SoftwareVersion Version number of control s...

Page 38: ...ification number that is passed on to the control The current identification number of the PC programme or Hand Held Programmer is displayed by the parameter 3850 Identifier The identification number...

Page 39: ...ing governors produced in series Errors such as failure of the speed pickups setpoint adjusters pressure and temperature sensor or logical errors such as excessive temperatures or low boost pressure a...

Page 40: ...re to be interpreted as follows Status Common alarm Status Governor ready Signification not active not active no power supply not active active no error active not active emergency alarm active active...

Page 41: ...00 from those of the respective actual errors The permanent error memory can be cleared by means of the PC or the Hand Programmer only After clearance the control will revert to accumulating any occur...

Page 42: ...ry 3089 ErrWatchdog Undefined programme flow internal programming error 3090 ErrData No parameters or check sum over parameters wrong 3091 ErrLogical Error of parameter structure 3093 ErrStack Stack o...

Page 43: ...rPickUp2 Cause Speed pickup 2 is at fault Distance between speed pickup 2 and gear rim is too large Speed pickup 2 is supplying faulty redundant pulses Interruption of cable from speed pickup 2 Speed...

Page 44: ...re 3121 SErrCoolantPressure Cause Some error has been detected for the respective sensor input e g short circuit or cable break Response Depending on the selection the error may disappear automaticall...

Page 45: ...hreshold Response Error message Error is cleared automatically when coolant temperature returns below the warning characteristic Action Check coolant Check coolant temperature sensor Check cable to co...

Page 46: ...ically when coolant pressure is back above the coolant pressure warning characteristic Action Check engine coolant level coolant pump etc Check coolant pressure sensor Check cable of coolant pressure...

Page 47: ...vernor cannot be put into operation Emergency shutdown Actions Check feedback cable to actuator Check actuator replace if necessary Check error limits for feedback 1962 FeedbackErrorLow2 1963 Feedback...

Page 48: ...actuator 2 has exceeded 10 of the total actuator travel for more than one second This error will occur if the injection pump or the actuator are jamming or are not connected Response Error message Err...

Page 49: ...ckRefErrHigh 3059 ErrFeedbackAdjust 3159 SerrFeedbackAdjust Cause Automatic calibration of the actuator could not be performed wrong input of reference values for actuator Response Governor cannot be...

Page 50: ...top 0 to perform automatic calibration of actuator 2 with 2 quadrant operation Check reference values and error limits for feeedback Programme feedback error limits 1962 FeedbackErrorLow 0 1963 Feedba...

Page 51: ...omponent has detected overload Response Error message Actions Check digital IOs Clear error Note These parameters are implemented only in the HELENOS series 3065 ErrISOCommLine 3165 SErrISOCommLine Ca...

Page 52: ...ErrParamStore 3176 SErrParamStore Cause Occurrence of an error on programming the control s flash memory Response Control cannot be put into operation Emergency shutdown Action Restart governor by a r...

Page 53: ...onse Error message Action Notify HEINZMANN Note These parameters are implemented only in the PRIAMOS series 3087 ErrMainCheckSum Cause Check sum of control programme is wrong Response Governor cannot...

Page 54: ...or computing error stack overflow Response Control cannot be started Emergency shutdown Action Write down the value of parameter 3897 StackTestFreeBytes and notify HEINZMANN Restart control by a reset...

Page 55: ...owing information your name the name and address of your company you can simply include your business card the address where you want the manuals sent if different from above the number s as on front...

Page 56: ...8 Order Specifications for Manuals 50 Programmer PG 02...

Page 57: ...ls Quantity No of the manual Title Please send me your new sales documentation about the HEINZMANN Analogue Governors Application the HEINZMANN Digital Governors Application the HEINZMANN Gas Engine E...

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