Healy VP1000 Installation, Operation And Maintenance Manual Download Page 8

ARB Approved IOM – Executive Orders VR-201-B and VR-202-B (Wayne Harmony WayneVac Dispenser) 

Page 110 

Healy Systems, Inc. 

                                                        Website: http://www.healysystems.com 

18 Hampshire Drive 

                                                                  Email: [email protected] 

Hudson, New Hampshire 03051 USA 

                                                                              Telephone: 603.882.2472 

ARB Approved Installation, Operation and Maintenance Manual (November 2006)                                    Fax: 603.882.5189 

 

 

 

Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment

 

 

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On the “A” side VAC pump, back off the electrical nut from the elbow attached to the 
pump and the flare nut holding the vapor tube in the out port of the pump, see      
photo J. 

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Remove the (3) sheet metal screws that hold the pump to the bracket.  

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Remove the electronics cover, secured with (4) bolts, from the pump. 

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Disconnect harness wires from the pump wires and pull through the elbow.  Let the 
electrical tube hang for future use.  Remove the elbow and set aside for future use. 

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Lift the VAC pump off the outlet vapor tube and set aside. 

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Remove the VAC pump mounting bracket. 

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Unscrew the flare nut holding the outlet vapor tube in the bottom of the dispenser and 
remove the vapor tubing, see photo F, right side when facing the dispenser. 

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Remove the 3/4” NPT flare fitting from the 3/4” elbow and install a 3/4” NPT x 5/8” flare 
straight fitting supplied in the Healy Vapor Kit, tighten securely. 

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In the “J” box, bottom right, you will see the potted nipple containing the wire harness 
that was previously disconnected from the Wayne-VAC

 pump.  Follow this harness 

from the bottom of the potted nipple (under the “J” box) to the Wayne-VAC

 

electronics control board #887227; remove the (2) connectors from the board and also 
the green ground wire attached to the chassis. 

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Remove the coupling (under the “J” box) from the potted nipple and wire harness that 
was just disconnected from the Wayne-VAC

 electronics control board #887227. 

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Remove the potted nipple from the “J” box and pull the wire harness out of the 
flexible, non-metallic electrical tubing and elbow, set aside. 

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IMPORTANT: In the “J” box, bottom left, you will see the potted nipple containing the 
wire harness that controls the Wayne-VAC

 pump on the “B” side of the dispenser.  

Follow this harness from the bottom of the potted nipple (under the “J” box) to the 
Wayne-VAC electronics control board #887227, remove the (2) connectors from the 
board and neatly bundle up out of the way. 

 

WARNING 

This retrofit kit requires drilling in a Hazardous Location.  Insure that all power to the dispenser 
has been turned off.  Open all access doors for increased airflow.  Use only sharp drill bits; dull 
bits may generate excessive heat.  Use air powered drill at low RPM’s.  If an electric drill is 
used, a suitable UL Listed Gas Detector must be used to ensure the area is below 25% of the 
Lower Explosive Limit.  Do not drill if gasoline odors are present. 

If drilling in the electronics cabinet, carefully collect and remove all metal shavings that may be 
inside the cabinet.  Failure to remove the shavings could result in an electrical shock hazard.  
Before drilling, check to ensure that no wires or fluid containing parts (i.e. product tubing) is 
located on the backside or near the chuck of the drill. 

Summary of Contents for VP1000

Page 1: ...TEM KIT Z080 OUTLINE NOTICE USE THIS PROCEDURE IF CONVERTING A WAYNE VAC VAPOR RECOVERY ASSIST SYSTEM TO A HEALY VAPOR RECOVERY ASSIST SYSTEM See Healy Systems Kit Z078 For Dispensers With Balance Sys...

Page 2: ...electrical and hydraulic plumbing fittings referred to in these instructions must be UL listed or recognized for the purpose 2 SAFETY Before installing the equipment read understand and follow The Nat...

Page 3: ...ation Operation and Maintenance Manual November 2006 Fax 603 882 5189 Healy Systems Inc the innovative leader of Stage II vapor recovery equipment dispenser will increase the current draw of the dispe...

Page 4: ...4 machine screw washer nut 1 1 2 male NPT x 3 4 female NPT electrical reducer fitting 1 1346 potted conduit nipple 1 8 Ring tong terminal 1 Notice label p n 1406 1 UL Listed label p n 1410 VAPOR KIT...

Page 5: ...wide and Phillips 5 8 copper tube bending tool 5 8 copper tube flaring tool Copper tubing cutter Electrical multi meter Small hand brush 1 1 2 thick for clearing chips 12 adjustable wrench 10 pipe wre...

Page 6: ...pump cover facing the A side of the dispenser see photo E This is the side that the vapor tubes from the out port of the Wayne VAC vacuum pumps are connected to a vapor tee mounted at the base of the...

Page 7: ...rn line impact valve If there is no impact valve be sure to have proper plugs or caps available to plug the Stage ll line before disconnecting the Wayne VAC equipment Unscrew the flare nuts holding th...

Page 8: ...arness from the bottom of the potted nipple under the J box to the Wayne VAC electronics control board 887227 remove the 2 connectors from the board and also the green ground wire attached to the chas...

Page 9: ...re down an additional 6 3 4 and mark on the centerline These marks are the centers of the holes for the vapor pipes going to the VP1000 DO NOT DRILL verify positions in the next steps Get the vapor pu...

Page 10: ...oward you Install a 1 2 NPT x 5 8 flare straight fitting to the left side of the ball valve install the 1 2 close nipple to the right side then the 1 2 reducing tee and the 1 2 NPT x 5 8 flare elbow c...

Page 11: ...n install the two 1 4 20 bolts washers lock washers and nuts to secure the pump Photo M Photo N Measure and cut appropriate length of 5 8 tubing to reach from the 5 8 flare elbow on the outlet of the...

Page 12: ...ure there is at least five full threads of engagement of the fittings in their respective couplings Thread the pump wires through the elbow that was removed from the Wayne VAC motor electronics housin...

Page 13: ...THE ELECTRONICS COMPARTMENT See Photos Q R S T Photo Q Photo R In the electronics bay locate the light assembly on the upper right side of the cabinet see photo Q In photo R notice the 3 16 hole that...

Page 14: ...le multiconductor cable that is wired to the interface module is routed up to the computer board 173976 see photo T Disconnect the valves cable that s in the J3 connector and install in the female sid...

Page 15: ...n the highest position Be sure to check for proper fit in the nozzle holster and that the nozzle can be locked in the off position Also be sure that when the nozzle is locked that the dispenser can no...

Page 16: ...s a 0 100 water column gauge Connect the gauge into the 1 4 test port of the reducing tee installed earlier in section 10 Photo L Continue by following and completing the START UP NEW INSTALLATION WAR...

Page 17: ...equipment If diagnosing a problem where the LED is already illuminated a steady light indicates a low current condition therefore expect a vane or rotor problem If the LED is blinking that indicates a...

Page 18: ...racks chips or breaks Replace rotor and vanes if any damage is found PN VP1000VRC 7 If no visible damage is apparent the existing rotor and vanes may be reused after thoroughly cleaning with isopropyl...

Page 19: ...ARB Approved IOM Executive Orders VR 201 B and VR 202 B Wayne Harmony WayneVac Dispenser Page 121...

Page 20: ...ARB Approved IOM Executive Orders VR 201 B and VR 202 B Wayne Harmony WayneVac Dispenser Page 122...

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