Healy VP1000 Installation, Operation And Maintenance Manual Download Page 18

ARB Approved IOM – Executive Orders VR-201-B and VR-202-B (Wayne Harmony WayneVac Dispenser) 

Page 120 

Healy Systems, Inc. 

                                                        Website: http://www.healysystems.com 

18 Hampshire Drive 

                                                                  Email: [email protected] 

Hudson, New Hampshire 03051 USA 

                                                                              Telephone: 603.882.2472 

ARB Approved Installation, Operation and Maintenance Manual (November 2006)                                    Fax: 603.882.5189 

 

 

 

Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment

 

 

17.  VP1000 VANE & ROTOR SERVICE & REPLACEMENT GUIDE 

 

CAUTION: Disconnect power before beginning serivce 
 

1.  The work area 

must

 be clean and have sufficient lighting. 

2.  Disconnect the vapor piping connected to the 

IN

 and 

OUT

 ports of the VP1000 cover assembly. 

3.  Remove the four Allen head screws and lock washers that secure the pump cover assembly to the pump 

housing and remove the cover carefully.  

CAUTION: Use a spill cloth when removing the cover, as there 

may be some gasoline inside the pump cavity

4.  Carefully turn the rotor assembly by hand until the shaft key notch is at the 12 o’clock position. (See Figure 1) 
5.  Remove the rotor, vanes and shaft key from the pump housing.  

NOTE: Place your hand or a container 

under the rotor while removing

6.  Inspect the rotor and vanes for damage or excessive wear such as cracks, chips or breaks.  Replace rotor and 

vanes if any damage is found. (PN# VP1000VRC) 

7.  If no visible damage is apparent, the existing rotor and vanes may be reused after thoroughly cleaning with 

isopropyl alcohol. 

8.  Using the isopropyl alcohol with a lint free cloth or rag, thoroughly clean the inside and rear of the pump cavity, 

rotor shaft, and the inside of the pump cover assembly.  

NOTE: Do not use any sharp objects that would 

scratch these surfaces.

 

9.  Reposition the shaft (if necessary) so that the shaft key notch is in the 12 o’clock position.  Install the cleaned 

original or new shaft key onto the shaft. 

10.  Carefully install the cleaned original or new carbon rotor onto the shaft followed by the cleaned original or new 

vanes into the rotor.  

NOTE: The rotor assembly should slide on the shaft easily, without excessive force. 

(Rotor and vanes are reversible)

 

11.  Lightly lubricate and install the inspected original or new O-Ring for the pump housing.  

NOTE: Do not allow 

any lubricant to get inside the pump housing

12.  Install the pump cover using the four Allen head screws and lock washers removed in step 3 and cross tighten.  

NOTE: Use caution when sliding the pump cover over the O-Ring seal to prevent cutting or tearing

13.  Re-connect the vapor piping to the 

IN

 and 

OUT

 ports of the pump cover assembly that was removed in step 2. 

14.  Re-apply power.  Test for normal operation.  (See VP1000 Vacuum Performance Test Procedure) 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 1 

Summary of Contents for VP1000

Page 1: ...TEM KIT Z080 OUTLINE NOTICE USE THIS PROCEDURE IF CONVERTING A WAYNE VAC VAPOR RECOVERY ASSIST SYSTEM TO A HEALY VAPOR RECOVERY ASSIST SYSTEM See Healy Systems Kit Z078 For Dispensers With Balance Sys...

Page 2: ...electrical and hydraulic plumbing fittings referred to in these instructions must be UL listed or recognized for the purpose 2 SAFETY Before installing the equipment read understand and follow The Nat...

Page 3: ...ation Operation and Maintenance Manual November 2006 Fax 603 882 5189 Healy Systems Inc the innovative leader of Stage II vapor recovery equipment dispenser will increase the current draw of the dispe...

Page 4: ...4 machine screw washer nut 1 1 2 male NPT x 3 4 female NPT electrical reducer fitting 1 1346 potted conduit nipple 1 8 Ring tong terminal 1 Notice label p n 1406 1 UL Listed label p n 1410 VAPOR KIT...

Page 5: ...wide and Phillips 5 8 copper tube bending tool 5 8 copper tube flaring tool Copper tubing cutter Electrical multi meter Small hand brush 1 1 2 thick for clearing chips 12 adjustable wrench 10 pipe wre...

Page 6: ...pump cover facing the A side of the dispenser see photo E This is the side that the vapor tubes from the out port of the Wayne VAC vacuum pumps are connected to a vapor tee mounted at the base of the...

Page 7: ...rn line impact valve If there is no impact valve be sure to have proper plugs or caps available to plug the Stage ll line before disconnecting the Wayne VAC equipment Unscrew the flare nuts holding th...

Page 8: ...arness from the bottom of the potted nipple under the J box to the Wayne VAC electronics control board 887227 remove the 2 connectors from the board and also the green ground wire attached to the chas...

Page 9: ...re down an additional 6 3 4 and mark on the centerline These marks are the centers of the holes for the vapor pipes going to the VP1000 DO NOT DRILL verify positions in the next steps Get the vapor pu...

Page 10: ...oward you Install a 1 2 NPT x 5 8 flare straight fitting to the left side of the ball valve install the 1 2 close nipple to the right side then the 1 2 reducing tee and the 1 2 NPT x 5 8 flare elbow c...

Page 11: ...n install the two 1 4 20 bolts washers lock washers and nuts to secure the pump Photo M Photo N Measure and cut appropriate length of 5 8 tubing to reach from the 5 8 flare elbow on the outlet of the...

Page 12: ...ure there is at least five full threads of engagement of the fittings in their respective couplings Thread the pump wires through the elbow that was removed from the Wayne VAC motor electronics housin...

Page 13: ...THE ELECTRONICS COMPARTMENT See Photos Q R S T Photo Q Photo R In the electronics bay locate the light assembly on the upper right side of the cabinet see photo Q In photo R notice the 3 16 hole that...

Page 14: ...le multiconductor cable that is wired to the interface module is routed up to the computer board 173976 see photo T Disconnect the valves cable that s in the J3 connector and install in the female sid...

Page 15: ...n the highest position Be sure to check for proper fit in the nozzle holster and that the nozzle can be locked in the off position Also be sure that when the nozzle is locked that the dispenser can no...

Page 16: ...s a 0 100 water column gauge Connect the gauge into the 1 4 test port of the reducing tee installed earlier in section 10 Photo L Continue by following and completing the START UP NEW INSTALLATION WAR...

Page 17: ...equipment If diagnosing a problem where the LED is already illuminated a steady light indicates a low current condition therefore expect a vane or rotor problem If the LED is blinking that indicates a...

Page 18: ...racks chips or breaks Replace rotor and vanes if any damage is found PN VP1000VRC 7 If no visible damage is apparent the existing rotor and vanes may be reused after thoroughly cleaning with isopropyl...

Page 19: ...ARB Approved IOM Executive Orders VR 201 B and VR 202 B Wayne Harmony WayneVac Dispenser Page 121...

Page 20: ...ARB Approved IOM Executive Orders VR 201 B and VR 202 B Wayne Harmony WayneVac Dispenser Page 122...

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