Healy VP1000 Installation, Operation And Maintenance Manual Download Page 5

ARB Approved IOM – Executive Orders VR-201-B and VR-202-B (Wayne Harmony WayneVac Dispenser) 

Page 107 

Healy Systems, Inc. 

                                                        Website: http://www.healysystems.com 

18 Hampshire Drive 

                                                                  Email: [email protected] 

Hudson, New Hampshire 03051 USA 

                                                                              Telephone: 603.882.2472 

ARB Approved Installation, Operation and Maintenance Manual (November 2006)                                    Fax: 603.882.5189 

 

 

 

Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment

 

 

5.  TOOLS REQUIRED: 

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1/2” or 3/8” ratchet set w/ sockets 1/4” through 9/16” + 3” extension 

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9” lineman’s pliers 

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Assorted open end wrenches 1/4” through 3/4” 

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Wire cutters/strippers 18 AWG and 26 AWG 

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1-1/8” greenlee type sheet metal punch  

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Mechanical hand drill (egg-beater type) 

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Assorted drill bits 1/16” through 7/16” 

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Assorted screwdrivers (flat blade-one must be 1/8” wide and Phillips)  

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5/8” copper tube bending tool 

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5/8” copper tube flaring tool 

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Copper tubing cutter 

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Electrical multi-meter 

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Small hand brush (1-1/2” thick, for clearing chips) 

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12” adjustable wrench 

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10” pipe wrench 

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Tape measure 

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Allen wrenches 

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#20 torx bit 

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Whitney type hand sheet metal punch with 3/16” punch and die set 

 

6.     DISPENSER ACCESS:   

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Secure Dispenser Access keys from Station Management. 

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Lock-out and tag-out all electrical power to dispenser being modified. 

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Remove the Top Cladding and Upper Shield in order to expose upper vapor tubing 
attached to the outlet castings. 

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Remove both Upper Column Covers above nozzle holsters in order to expose Wayne-
VAC

 vacuum pumps. 

‰

 

Remove the Lower Column Cover below the nozzle holster on the “A” side of the 
dispenser.  This is the side that the vapor tubes from the out port of the Wayne-VAC

 

vacuum pumps are connected to a vapor tee mounted at the base of the dispenser, see 
photo F.   

‰

 

Remove the Upper Cladding covering the “J” Box, see photo E. 

Summary of Contents for VP1000

Page 1: ...TEM KIT Z080 OUTLINE NOTICE USE THIS PROCEDURE IF CONVERTING A WAYNE VAC VAPOR RECOVERY ASSIST SYSTEM TO A HEALY VAPOR RECOVERY ASSIST SYSTEM See Healy Systems Kit Z078 For Dispensers With Balance Sys...

Page 2: ...electrical and hydraulic plumbing fittings referred to in these instructions must be UL listed or recognized for the purpose 2 SAFETY Before installing the equipment read understand and follow The Nat...

Page 3: ...ation Operation and Maintenance Manual November 2006 Fax 603 882 5189 Healy Systems Inc the innovative leader of Stage II vapor recovery equipment dispenser will increase the current draw of the dispe...

Page 4: ...4 machine screw washer nut 1 1 2 male NPT x 3 4 female NPT electrical reducer fitting 1 1346 potted conduit nipple 1 8 Ring tong terminal 1 Notice label p n 1406 1 UL Listed label p n 1410 VAPOR KIT...

Page 5: ...wide and Phillips 5 8 copper tube bending tool 5 8 copper tube flaring tool Copper tubing cutter Electrical multi meter Small hand brush 1 1 2 thick for clearing chips 12 adjustable wrench 10 pipe wre...

Page 6: ...pump cover facing the A side of the dispenser see photo E This is the side that the vapor tubes from the out port of the Wayne VAC vacuum pumps are connected to a vapor tee mounted at the base of the...

Page 7: ...rn line impact valve If there is no impact valve be sure to have proper plugs or caps available to plug the Stage ll line before disconnecting the Wayne VAC equipment Unscrew the flare nuts holding th...

Page 8: ...arness from the bottom of the potted nipple under the J box to the Wayne VAC electronics control board 887227 remove the 2 connectors from the board and also the green ground wire attached to the chas...

Page 9: ...re down an additional 6 3 4 and mark on the centerline These marks are the centers of the holes for the vapor pipes going to the VP1000 DO NOT DRILL verify positions in the next steps Get the vapor pu...

Page 10: ...oward you Install a 1 2 NPT x 5 8 flare straight fitting to the left side of the ball valve install the 1 2 close nipple to the right side then the 1 2 reducing tee and the 1 2 NPT x 5 8 flare elbow c...

Page 11: ...n install the two 1 4 20 bolts washers lock washers and nuts to secure the pump Photo M Photo N Measure and cut appropriate length of 5 8 tubing to reach from the 5 8 flare elbow on the outlet of the...

Page 12: ...ure there is at least five full threads of engagement of the fittings in their respective couplings Thread the pump wires through the elbow that was removed from the Wayne VAC motor electronics housin...

Page 13: ...THE ELECTRONICS COMPARTMENT See Photos Q R S T Photo Q Photo R In the electronics bay locate the light assembly on the upper right side of the cabinet see photo Q In photo R notice the 3 16 hole that...

Page 14: ...le multiconductor cable that is wired to the interface module is routed up to the computer board 173976 see photo T Disconnect the valves cable that s in the J3 connector and install in the female sid...

Page 15: ...n the highest position Be sure to check for proper fit in the nozzle holster and that the nozzle can be locked in the off position Also be sure that when the nozzle is locked that the dispenser can no...

Page 16: ...s a 0 100 water column gauge Connect the gauge into the 1 4 test port of the reducing tee installed earlier in section 10 Photo L Continue by following and completing the START UP NEW INSTALLATION WAR...

Page 17: ...equipment If diagnosing a problem where the LED is already illuminated a steady light indicates a low current condition therefore expect a vane or rotor problem If the LED is blinking that indicates a...

Page 18: ...racks chips or breaks Replace rotor and vanes if any damage is found PN VP1000VRC 7 If no visible damage is apparent the existing rotor and vanes may be reused after thoroughly cleaning with isopropyl...

Page 19: ...ARB Approved IOM Executive Orders VR 201 B and VR 202 B Wayne Harmony WayneVac Dispenser Page 121...

Page 20: ...ARB Approved IOM Executive Orders VR 201 B and VR 202 B Wayne Harmony WayneVac Dispenser Page 122...

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