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accessories of casing structure firstly, and the cleaning of inner tube, testing for the
sealing, and dimension of structure must align with the requirement.
3. Working machine must be well prepared, easy to be operated, in clean condition, spare
part are well prepared, and the solvent to clean the plastic insulation on the surface
must follow working rules.
4. Testing the assembling if necessary
Requirement for cable processing:
When making wiring terminal and connector with starting from cutting the cable until
finishing, shortening the insulation exposure lead-time is the must. When cutting the cable,
do not injure core of conductor and preserved insulation layer.
When the fueling cable is inserted with cable, make the connector firstly, and if there are
position difference, make the lower byte connector firstly.
The end of cable and connector must be insulated properly, sealed for damp-proof, and
mechanical protection.
For the cable with the power higher than 6kV, the positive procedure to improve screened
part of cable for central integration is the must and ensures the distance between terminals
insulation and grounding insulation.
Wire terminal lugs
a. Use and size proper crimp type wire terminal lugs in the jobsite.
b. The main power bolt specification is M16. Electricity distribution should be performed by
professional electrician to select the appropriate terminal diameter.
c. Use copper washers on power bolt connections.
d. Tighten each bolt by 300kgf-cm torque force
e. These connections should be under supervision of a qualified electrical engineer in
compliance with NEC or local guidelines
Table 5.2 Pull-out force of crimped connections
Note:
1.
Refer to UL-486A for pull-out force standard of crimped connections.
AWG
mm
2
N
AWG
mm
2
N
30
0.05
6.7
3
26.670
712
28
0.08
8.9
2
33.620
801
26
0.13
13.4
1
42.410
890
24
0.2
22.3
1/0
53.49
1112.5
22
0.324
35.6
2/0
67.43
1235
20
0.519
57.9
3/0
85.01
1557.5
18
0.823
89
4/0
107.2
2002.5
16
1.310
133.5
250
127
2225
14
2.080
222.5
300
156
2447.5
12
3.310
311.5
350
177
2670
10
5.261
356
400
203
2892.5
8
8.367
400.5
500
253
3560
6
13.300
445
600
304
4005
4
21.150
623
700~2000 355~1016
4450
