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20

4.9

ELECTRICAL CONNECTIONS

Connect the electricity supply and external controls (using suitable
mains cable) as follows:
Wire the cable(s) into the appropriate connections in the electrical
plug provided, referring to Figure 16. Live supply to L1, Neutral
and Earth as indicated. Check that L2 and L3 are linked.
To provide correct cable retention, fit the piece of tubing supplied
over the cable as it passes through the clamping arrangement. The
cable will be held in position as the plug cover is fitted.
If a programmer/room thermostat is to be fitted remove the red
link between L2 and L3 and connect the device across these
terminals. Any external controls fitted must be rated at 230V 50Hz
and have volt free contacts.

16

If this sensor kit is used, refer to the separate kit for instructions for
installation and wiring details.

SENSOR (SBX APPLIANCES ONLY)

4.10

OPTIONAL CYLINDER / TANK TEMPERATURE

15

2

ALIGN ASSEMBLED FLUE

SYSTEM ELBOW TO
APPLIANCE AND SECURE

3

SLIDE INTERNAL WALL

SEALING RING TO WALL TO
FORM A GOOD SEAL

1

INSERT

ASSEMBLED FLUE
SYSTEM FROM
INSIDE THE
ROOM. EXTERNAL
WALL SEALING
RING OPENS

EXTERNAL WALL 
SEALING RING

130mm Dia.

HOLE WITH
WALL LINER

INTERNAL WALL

SEALING RING

TOP

FIBRE 
SEAL FITTED

INSTALLING THE FLUE SYSTEM FROM
INSIDE THE ROOM

Wall thickness up to 800 mm (31 in) only.

a)

Push the terminal through the wall liner taking care to ensure

that the terminal is the correct way round and the external wall-
sealing ring does not become dislodged.

b)

Assemble the flue system extension ducts as necessary,

referring to Figure 15.

c)

Pull the flue system towards the appliance to seat the external

sealing ring against the outside wall, ensuring that the duct joints
are not disturbed.

D)

Use the internal sealing ring to make good the internal hole, and

check that the terminal is correctly located on the outside wall (Where
possible this should be visually checked from outside the building.)
Figure 16 shows a view of the flue system, correctly installed.

e)

Finally locate and secure the elbow to the appliance using the

four screws provided.

FROM OUTSIDE THE ROOM

4.8.2

INSTALLING THE AIR/FLUE DUCT

(Flue hole diameter 100 mm - wall liner not necessary)

a)

Secure the flue elbow with seal to the appliance using 4 screws.

b)

Fit external wall sealing ring over flue and then from outside

the building, push the flue system through the wall taking care to
ensure that the terminal is the correct way around.

c)

Loosely fit the internal wall sealing ring over the inside end of

the flue.

d)

Assemble the flue system extension ducts as necessary,

referring to the flue kit instructions, and fit to the flue elbow.

e)

Fit the flue terminal to the flue system, ensuring that the duct

joints are not disturbed, and that the external sealing ring is seated
against the outside wall.

f)

Finally use the internal sealing ring to make good the internal

hole. Check that the external wall sealing ring and the terminal is
correctly located, on the outside wall from outside the building.

FROM INSIDE THE ROOM

4.8.1

INSTALLING THE AIR/FLUE DUCT

Note: If room thermostat
is to be fitted remove the
link and connect room
thermostat across L2 and
L3.

Summary of Contents for Eden CBX

Page 1: ...87 BP 35 G C Appliance No 47 260 05 Eden CBX 24 G C Appliance No 47 260 04 Eden CBX 32 G C Appliance No 47 260 14 Eden CBX 38 G C Appliance No 41 260 13 Eden SBX 30 G C Appliance No 47 260 07 Eden CBX...

Page 2: ...Combustion Chamber Front Insulation 33 9 7 Combustion Chamber Rear Insulation 33 9 8 Heat Exchanger 33 9 9 Flue Hood 34 9 10 Pump Head Only 34 9 11 Diverter Valve Motorised Head 35 9 12 Hydroblock Ass...

Page 3: ...hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention Gas and Electricity Consumer...

Page 4: ...entral Heating Input Btu h 104440 83600 62800 103700 10440 83600 62800 103700 Max Rate Gross kW 34 0 27 2 20 4 33 8 33 2 26 6 20 0 33 0 Btu h 116000 92800 69600 115300 113400 91000 68300 112700 Net kW...

Page 5: ...BX38 CBX32 CBX24 SBX30 Total weight full kg 55 4 54 9 51 7 55 2 Total weight empty kg 52 8 52 8 49 9 52 8 Max lift weight kg 42 2 42 0 39 0 41 0 Total water capacity l 2 4 2 1 1 8 2 4 Integral expansi...

Page 6: ...ts usually comprising the connecting parts to the appliance and end terminal Flue extension ducts and extension elbows are available as accessories 2 5 CONCENTRIC AIR FLUE DUCT SPECIFICATIONS Connecti...

Page 7: ...rain off It has to be considered that for every metre horizontal flue length the terminal exit centreline is approx 45 mm higher than the elbow s centreline The standard telescopic terminal is 615mm m...

Page 8: ...Roof terminal with rain cover and pitched roof flashing kit b a Fig 3 c Offset vertical flue a measured from boiler flue outlet centre line to the centre line of the extension elbow b measured from t...

Page 9: ...t components are not correctly assembled It is not recommended to route the flue duct through living space areas i e bed rooms living rooms etc For installation details refer to the instructions provi...

Page 10: ...cessories Flue extension duct 500mm 956092 450mm Flue extension duct 1000mm Incl 1 x support bracket 956093 950mm 93 extension elbow 956091 1550mm 45 extension elbow pair 956090 775mm Air inlet duct i...

Page 11: ...d straight extension ducts are included in the main text of these instructions section 4 8 b The standard terminal must always be fitted horizontally horizontal ducts must have a continuous fall towar...

Page 12: ...external clearances 300mm b Choose the direction required to deflect the flue products left or right only c Push the diverter elbow onto the angled outlet of the flue terminal in the desired rotation...

Page 13: ...4b Domestic Hot Water Mode CBX 4c Central Heating Mode SBX 11...

Page 14: ...purpose designed K6 terminal guard optional extra Part No 951507 g The air inlet flue outlet MUST NOT be closer than 25 mm 1 in to combustible material h Condensing appliances have a tendency to form...

Page 15: ...away and any external pipe work should be in 32 mm Insulation to protect from freezing in cold weather conditions is also advisable Note if the appliance is installed in a garage all pipe work should...

Page 16: ...illing loop complies with the current water supply water fittings regulations Methods of filling a sealed system are shown in Figure 8 WATER TREATMENT CLEANSING AND FLUSHING THE HEATING SYSTEM NOTE Br...

Page 17: ...if required BS STOP VALVE Fixed Spindle MAINS WATER For information please contact Halstead Boilers Technical Helpline under 08450 710780 OPTIONAL SYSTEM DESIGN WITH UNVENTED STORAGE CYLINDER FOR EDEN...

Page 18: ...least 0 75 mm2 24 0 2 mm PVC insulated to BS 6500 table 16 c THIS APPLIANCE MUST BE EARTHED Failure to provide a satisfactory earth connection will result in appliance malfunction d The method of con...

Page 19: ...ecessary clearances are achieved Ensure squareness by hanging a plumb line b Mark the position of the wall mounting plate fixing holes 4 Select one from each group Refer to Figure 10 c Mark the positi...

Page 20: ...bed in section 5 1 and then proceed to Section 4 5 MOUNTING THE APPLIANCE 12a CBX SERVICE CONNECTIONS WATER SERVICE CONNECTIONS 4 4 CENTRAL HEATING DOMESTIC HOT 12b SBX SERVICE CONNECTIONS Pipe work m...

Page 21: ...outlet and then connect a discharge pipe of not less than 15 mm diameter copper to the tail The pipe should be positioned so that the discharge of water or steam can be noticed but cannot create a haz...

Page 22: ...odged b Assemble the flue system extension ducts as necessary referring to Figure 15 c Pull the flue system towards the appliance to seat the external sealing ring against the outside wall ensuring th...

Page 23: ...ctice Ensure that all system air vents are closed To aid venting a manual air vent is provided on the LHS of the heat exchanger and an automatic air vent on the pump assembly 3 Check the system for so...

Page 24: ...e Reset button f After ignition allow the appliance to run for at least 10 minutes and check that the gas supply pressure measured at the appliance inlet pressure test point is 20 1 mbar for natural g...

Page 25: ...FLOW RATE CBX APPLIANCES ONLY 21 CASING 5 5 LOCKOUT INDICATION In the event of failure during an ignition sequence 5 attempts the Reset LED will show steady RED By pressing and holding the Reset butto...

Page 26: ...minimum CH output This mode allows the gas valve offset and CO2 emissions to be measured 5 9 USERS INSTRUCTIONS Upon completion of commissioning and testing the system the installer must instruct the...

Page 27: ...nd disconnect the plug f Disconnect the electrical leads from the fan 2 plugs g Undo the nut holding the gas valve feed pipe to the gas isolating cock and disconnect h Disengage the gas valve feed pip...

Page 28: ...26 24 CBX SBX...

Page 29: ...Any debris inside will be expelled at this point Replace the cap ensuring a good seal is made Discard the condensate and debris 25 GAS CONTROL VALVE FAN BURNER ASSEMBLY 26 26A SPARK ELECTRODE 26B DET...

Page 30: ...nsion vessel If the air pressure is less than 0 75 bar recharge vessel with an air pump 27 CONDENSATE DRAIN 28 6 9 RE ASSEMBLY RE COMMISSIONING a Re assemble all components in reverse order b Check th...

Page 31: ...INTERNAL WIRING DIAGRAMS 7 7 1 FUNCTIONAL FLOW WIRING DIAGRAM 29 29...

Page 32: ...nce Refer to section 5 2 If the control has powered up correctly but does not respond to a DHW demand check the following a Check that the DHW flow rate at the tap is greater than 2 5 litre minute b C...

Page 33: ...Check fan G Check mains fan lead connector HGGG Defective fan No flame Missing or Erroneous RPM signal G Check low voltage fan lead connector G Check PCB X3 connector G Check pump operation G Check d...

Page 34: ...ode remove electrode and used gasket ELECTRODES 9 1 IGNITION AND DETECTION Refer to Figure 32 a Ensure supply voltage is isolated b Remove the plug and earth lead from the ignition electrode c Remove...

Page 35: ...d refer to section 6 1 and compared to the values stated in Performance Data section 2 2 If the measured value does not correspond to the Performance Data then contact Halstead Boilers Ltd Service Hel...

Page 36: ...upply voltage is isolated and that the gas supply is isolated b Remove the gas control valve fan burner assembly refer to section 6 2 c Remove the gas control valve including air inlet cowl refer to s...

Page 37: ...voltage is isolated and that the gas supply is isolated b Remove the gas control valve fan burner assembly refer to section 6 2 c Disconnect the electrical leads to the flue sensor flow sensor and ret...

Page 38: ...n 9 8 d Disconnect the condensate drainpipe sump adaptor from the heat exchanger refer to section 9 18 e Remove the existing flue hood from the heat exchanger two screws and fit the replacement flue h...

Page 39: ...ce g Undo the nut connecting the CH return pipe to the CH return isolating cock and disengage the CH return pipe from the hydroblock h On CBX appliances undo the nut connecting the DHW return pipe to...

Page 40: ...he nut securing the pressure relief valve to the CH flow pipe and remove the pressure relief valve e Fit the replacement pressure relief valve using new fibre washers f Re assemble in reverse order en...

Page 41: ...tted p Open the isolating cocks and vent air from the system using the manual air vent Re pressurise the system as necessary and check for water leaks Refer to Figure 27 a Ensure supply voltage is iso...

Page 42: ...issipate Close this tap again c Undo the nut connecting the DHW flow turbine to the DHW inlet isolating cock d Undo the nut connecting the DHW flow turbine to the water feed pipe and remove the DHW fl...

Page 43: ...9 Diverter Valve Motorised Head 1 500673 10 Hydroblock Assembly 1 500650 11 Expansion Vessel 1 451020 12 Pressure Relief Valve 1 300734 13 Water Temperature Sensor 2 500661 14 Flue Sensor 1 500660 15a...

Page 44: ...42 54 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24...

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Page 47: ...57 Fax 01787 474588 Service Helpline 08450 710780 Training 01926 834838 Email sales halsteadboilers co uk or service halsteadboilers co uk or training halsteadboilers co uk Website www halsteadboilers...

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