background image

9

The following additional concentric kits are available as optional
extras.

Flue Extension Ducts

- 1000 mm and 500 mm long, (each

duct extends the flue length by up to 950 mm and 450 mm
respectively).

93° Extension Elbow

- Allows an additional bend in the flue,

and has an 'equivalent length' of 1550 mm. This elbow is
mechanically different from the flanged elbow supplied as
standard with the appliance, but has the same equivalent length. 

45° Extension Elbow

- Allows an additional bend in the flue

and has an 'equivalent length' of 775 mm.

Vertical Turret Socket

- For use with elevated horizontal flues

and vertical terminals.

Vertical Roof Terminal

- For use where an external wall is not

available, or where it is desirable to route the ducts vertically.

For installation details refer to the instructions
provided with the individual flue kits.

These optional kits may be used with the standard flue kits to
produce an extensive range of flue options, providing that the
following rules are strictly obeyed.

a)

The maximum/minimum permissible length of the room sealed

flue system are:

2.8

ADDITIONAL CONCENTRIC FLUE KITS

The 'equivalent' flue length must not exceed the
maximum values stated.

Horizontal flue terminal (all orientations) maximum 10000 mm (394 in) 
Horizontal flue terminal (rear exit)

minimum 250 mm (10 in)

Vertical flue terminal

maximum 12000 mm (472 in)

Vertical flue terminal

minimum 600 mm (23

1

/

2

in)

Refer to Figures 2 and 3 to determine which option
kits are required before commencing the installation.
Instructions for installing the appliance with a
horizontal flue and straight extension ducts are
included in the main text of these instructions
(section 4.8). 

b)

The standard terminal must always be fitted horizontally;

horizontal ducts must have a continuous fall towards the appliance
of 2.5°. This ensures condensate runs back into the appliance from
the flue system. The vertical terminal must always be used if a
vertical outlet is required.

c)

The concentric flue system must use either a flanged elbow or

a vertical flue turret socket at the entry/exit to the appliance.

d)

All joints must be correctly made and secured in accordance

with the installation instructions. When cutting ducts, avoid swarf,
uneven and sharp edges to maintain duct integrity.

The resistance of the diverter is equivalent to 0.5
metre of flue length. Ensure this is used when
calculating the maximum allowable flue length.
(maximum horizontal flue length restricted to 4.5
metres when using the plume diverter).

Plume Diverter Kit Part No: 956103 

(For use with Standard horizontal telescopic flue kit - Part no
956120 - only)
This kit is provided to assist in fitting a condensing boiler with
reduced clearances when fitted in good practice according to the
Guide to Condensing Boiler Installation published by
DEFRA/HMSO.
This kit allows the boiler flue outlet to be directed to the left or to
the right only.

Under certain operating conditions condensing appliances have a
tendency to form a plume of water vapour at the terminal.
Therefore consideration should be given when fitting the Plume
Diverter in terms of plume dispersal onto adjacent surfaces and
neighbouring properties.

a)

Refer to section 2.5 for instructions on fitting the flue system.
Also see Figure 5 for all other clearances.

INSTALLATION 

PLUME DIVERTER TERMINAL

INSTALLATION INSTRUCTIONS

2.8.1

3h

Summary of Contents for Eden CBX

Page 1: ...87 BP 35 G C Appliance No 47 260 05 Eden CBX 24 G C Appliance No 47 260 04 Eden CBX 32 G C Appliance No 47 260 14 Eden CBX 38 G C Appliance No 41 260 13 Eden SBX 30 G C Appliance No 47 260 07 Eden CBX...

Page 2: ...Combustion Chamber Front Insulation 33 9 7 Combustion Chamber Rear Insulation 33 9 8 Heat Exchanger 33 9 9 Flue Hood 34 9 10 Pump Head Only 34 9 11 Diverter Valve Motorised Head 35 9 12 Hydroblock Ass...

Page 3: ...hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention Gas and Electricity Consumer...

Page 4: ...entral Heating Input Btu h 104440 83600 62800 103700 10440 83600 62800 103700 Max Rate Gross kW 34 0 27 2 20 4 33 8 33 2 26 6 20 0 33 0 Btu h 116000 92800 69600 115300 113400 91000 68300 112700 Net kW...

Page 5: ...BX38 CBX32 CBX24 SBX30 Total weight full kg 55 4 54 9 51 7 55 2 Total weight empty kg 52 8 52 8 49 9 52 8 Max lift weight kg 42 2 42 0 39 0 41 0 Total water capacity l 2 4 2 1 1 8 2 4 Integral expansi...

Page 6: ...ts usually comprising the connecting parts to the appliance and end terminal Flue extension ducts and extension elbows are available as accessories 2 5 CONCENTRIC AIR FLUE DUCT SPECIFICATIONS Connecti...

Page 7: ...rain off It has to be considered that for every metre horizontal flue length the terminal exit centreline is approx 45 mm higher than the elbow s centreline The standard telescopic terminal is 615mm m...

Page 8: ...Roof terminal with rain cover and pitched roof flashing kit b a Fig 3 c Offset vertical flue a measured from boiler flue outlet centre line to the centre line of the extension elbow b measured from t...

Page 9: ...t components are not correctly assembled It is not recommended to route the flue duct through living space areas i e bed rooms living rooms etc For installation details refer to the instructions provi...

Page 10: ...cessories Flue extension duct 500mm 956092 450mm Flue extension duct 1000mm Incl 1 x support bracket 956093 950mm 93 extension elbow 956091 1550mm 45 extension elbow pair 956090 775mm Air inlet duct i...

Page 11: ...d straight extension ducts are included in the main text of these instructions section 4 8 b The standard terminal must always be fitted horizontally horizontal ducts must have a continuous fall towar...

Page 12: ...external clearances 300mm b Choose the direction required to deflect the flue products left or right only c Push the diverter elbow onto the angled outlet of the flue terminal in the desired rotation...

Page 13: ...4b Domestic Hot Water Mode CBX 4c Central Heating Mode SBX 11...

Page 14: ...purpose designed K6 terminal guard optional extra Part No 951507 g The air inlet flue outlet MUST NOT be closer than 25 mm 1 in to combustible material h Condensing appliances have a tendency to form...

Page 15: ...away and any external pipe work should be in 32 mm Insulation to protect from freezing in cold weather conditions is also advisable Note if the appliance is installed in a garage all pipe work should...

Page 16: ...illing loop complies with the current water supply water fittings regulations Methods of filling a sealed system are shown in Figure 8 WATER TREATMENT CLEANSING AND FLUSHING THE HEATING SYSTEM NOTE Br...

Page 17: ...if required BS STOP VALVE Fixed Spindle MAINS WATER For information please contact Halstead Boilers Technical Helpline under 08450 710780 OPTIONAL SYSTEM DESIGN WITH UNVENTED STORAGE CYLINDER FOR EDEN...

Page 18: ...least 0 75 mm2 24 0 2 mm PVC insulated to BS 6500 table 16 c THIS APPLIANCE MUST BE EARTHED Failure to provide a satisfactory earth connection will result in appliance malfunction d The method of con...

Page 19: ...ecessary clearances are achieved Ensure squareness by hanging a plumb line b Mark the position of the wall mounting plate fixing holes 4 Select one from each group Refer to Figure 10 c Mark the positi...

Page 20: ...bed in section 5 1 and then proceed to Section 4 5 MOUNTING THE APPLIANCE 12a CBX SERVICE CONNECTIONS WATER SERVICE CONNECTIONS 4 4 CENTRAL HEATING DOMESTIC HOT 12b SBX SERVICE CONNECTIONS Pipe work m...

Page 21: ...outlet and then connect a discharge pipe of not less than 15 mm diameter copper to the tail The pipe should be positioned so that the discharge of water or steam can be noticed but cannot create a haz...

Page 22: ...odged b Assemble the flue system extension ducts as necessary referring to Figure 15 c Pull the flue system towards the appliance to seat the external sealing ring against the outside wall ensuring th...

Page 23: ...ctice Ensure that all system air vents are closed To aid venting a manual air vent is provided on the LHS of the heat exchanger and an automatic air vent on the pump assembly 3 Check the system for so...

Page 24: ...e Reset button f After ignition allow the appliance to run for at least 10 minutes and check that the gas supply pressure measured at the appliance inlet pressure test point is 20 1 mbar for natural g...

Page 25: ...FLOW RATE CBX APPLIANCES ONLY 21 CASING 5 5 LOCKOUT INDICATION In the event of failure during an ignition sequence 5 attempts the Reset LED will show steady RED By pressing and holding the Reset butto...

Page 26: ...minimum CH output This mode allows the gas valve offset and CO2 emissions to be measured 5 9 USERS INSTRUCTIONS Upon completion of commissioning and testing the system the installer must instruct the...

Page 27: ...nd disconnect the plug f Disconnect the electrical leads from the fan 2 plugs g Undo the nut holding the gas valve feed pipe to the gas isolating cock and disconnect h Disengage the gas valve feed pip...

Page 28: ...26 24 CBX SBX...

Page 29: ...Any debris inside will be expelled at this point Replace the cap ensuring a good seal is made Discard the condensate and debris 25 GAS CONTROL VALVE FAN BURNER ASSEMBLY 26 26A SPARK ELECTRODE 26B DET...

Page 30: ...nsion vessel If the air pressure is less than 0 75 bar recharge vessel with an air pump 27 CONDENSATE DRAIN 28 6 9 RE ASSEMBLY RE COMMISSIONING a Re assemble all components in reverse order b Check th...

Page 31: ...INTERNAL WIRING DIAGRAMS 7 7 1 FUNCTIONAL FLOW WIRING DIAGRAM 29 29...

Page 32: ...nce Refer to section 5 2 If the control has powered up correctly but does not respond to a DHW demand check the following a Check that the DHW flow rate at the tap is greater than 2 5 litre minute b C...

Page 33: ...Check fan G Check mains fan lead connector HGGG Defective fan No flame Missing or Erroneous RPM signal G Check low voltage fan lead connector G Check PCB X3 connector G Check pump operation G Check d...

Page 34: ...ode remove electrode and used gasket ELECTRODES 9 1 IGNITION AND DETECTION Refer to Figure 32 a Ensure supply voltage is isolated b Remove the plug and earth lead from the ignition electrode c Remove...

Page 35: ...d refer to section 6 1 and compared to the values stated in Performance Data section 2 2 If the measured value does not correspond to the Performance Data then contact Halstead Boilers Ltd Service Hel...

Page 36: ...upply voltage is isolated and that the gas supply is isolated b Remove the gas control valve fan burner assembly refer to section 6 2 c Remove the gas control valve including air inlet cowl refer to s...

Page 37: ...voltage is isolated and that the gas supply is isolated b Remove the gas control valve fan burner assembly refer to section 6 2 c Disconnect the electrical leads to the flue sensor flow sensor and ret...

Page 38: ...n 9 8 d Disconnect the condensate drainpipe sump adaptor from the heat exchanger refer to section 9 18 e Remove the existing flue hood from the heat exchanger two screws and fit the replacement flue h...

Page 39: ...ce g Undo the nut connecting the CH return pipe to the CH return isolating cock and disengage the CH return pipe from the hydroblock h On CBX appliances undo the nut connecting the DHW return pipe to...

Page 40: ...he nut securing the pressure relief valve to the CH flow pipe and remove the pressure relief valve e Fit the replacement pressure relief valve using new fibre washers f Re assemble in reverse order en...

Page 41: ...tted p Open the isolating cocks and vent air from the system using the manual air vent Re pressurise the system as necessary and check for water leaks Refer to Figure 27 a Ensure supply voltage is iso...

Page 42: ...issipate Close this tap again c Undo the nut connecting the DHW flow turbine to the DHW inlet isolating cock d Undo the nut connecting the DHW flow turbine to the water feed pipe and remove the DHW fl...

Page 43: ...9 Diverter Valve Motorised Head 1 500673 10 Hydroblock Assembly 1 500650 11 Expansion Vessel 1 451020 12 Pressure Relief Valve 1 300734 13 Water Temperature Sensor 2 500661 14 Flue Sensor 1 500660 15a...

Page 44: ...42 54 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24...

Page 45: ......

Page 46: ......

Page 47: ...57 Fax 01787 474588 Service Helpline 08450 710780 Training 01926 834838 Email sales halsteadboilers co uk or service halsteadboilers co uk or training halsteadboilers co uk Website www halsteadboilers...

Reviews: