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13

5

FLUE TERMINAL POSITION

Position Minimum 

spacing

Directly below an openable window,  300mm 12in

air vent, or any other ventilation 

opening

B

Below gutter, drain/soil pipe

75mm

3in

Below eaves

200mm

8in

D

Below a balcony

200mm

8in

*2500mm 98in

From vertical drain pipes and 

150mm

6in

soil pipes

F

From internal or external corners

300mm 12in

*internal corners

*1000mm 40in

Above adjacent ground or 

balcony level

300mm 12in 

From a surface facing the terminal

600mm 24in

*2500mm 98in

Facing terminals

1200mm 48in

*2500mm 98in

From opening (door/window) in 

1200mm 48in

carport into dwelling

*not recommended

Vertically from a terminal on the 

1500mm 60in

same wall

Horizontally from a terminal on the 

300mm 12in

same wall

M

Adjacent to opening

300mm 12in

N

Below carport

600mm 24in

*not recommended

O

From adjacent wall

300mm 12in

P

From adjacent opening window

1000mm 40in

Q

From another terminal

600mm 24in

Minimum height

300mm 12in

• •

• •

• •


A

B,C

G

K

M

A

E

F

F

K

B,C

G

G

K

K L

L

J

F

H,I

D,N

C

Q

O

O

P

R

SPECIAL REQUIREMENTS FOR A
VERTICALLY BALANCED FLUE

300mm

Min

430mm

Min

d)

If the appliance is installed in a room or internal space with other

opened flued appliances, then the size of the air vent necessary should
be calculated in accordance with BS 5440-2 Table 2.

e)

Where an open flued system is used, and the flue duct air inlet

is within a compartment then high and low level air vents are
necessary in the compartment, the size of the vents should be
calculated in accordance with BS 5440-2 Table 2.

3.5

CONDENSATE DISPOSAL

The condensate drain connection is suitable for either 21.5 mm or
22 mm plastic push fit or adhesive overflow pipes and fittings. It
should be piped to drain, preferably within the building,
maintaining a continuous 2.5° fall away from the appliance. If the
drain is routed to outside it should be to a drain or soak away,
and any external pipe work should be in 32 mm. Insulation to
protect from freezing in cold weather conditions is also advisable.
Note if the appliance is installed in a garage all pipe work should
be in 32 mm. Ensure that the condensate discharge system
complies with any local regulations in force.

3.6

GAS SUPPLY

a)

The Gas Supplier should be consulted at the installation

planning stage in order to establish the availability of an adequate
supply of gas.

b)

An existing service pipe MUST NOT be used without prior

consultation with the Gas Supplier.

c)

A gas meter can only be connected by the Gas Supplier or by

their contractor.

d)

An existing meter and/or pipe work should be of sufficient size

to carry the maximum appliance input plus the demand of any
other installed appliance. (BS 6891: 1988).

A minimum of 22 mm diameter pipe work is
recommended within 1000 mm of the appliance gas cock.
e) Natural gas appliances:

The governor at the meter must

give a constant outlet pressure of 20 mbar (8 in.wg) when all
appliances on the system are running. 

Propane appliances:

The regulator must give a constant outlet

pressure of 37 mbar (14.9 in.wg) when all appliances on the
system are running.

f)

The gas supply line should be purged. WARNING: Before

purging open all doors and windows, also extinguish any
cigarettes, pipes, and any other naked lights.

g)

The complete installation must be tested for gas tightness.

3.7

CENTRAL HEATING SYSTEM

a)

The appliances incorporate all the components necessary to

allow them to be connected to a sealed central heating system.
Refer to Figure 7a for a typical system design, which incorporates
radiators, and a drain facility that must be provided at the lowest
point in the system to allow complete drain down.

b)

The installation should be designed to operate with a flow

temperature of up to 95 °C.

c)

A sealed system must only be filled by a competent person. 

d)

The available pump head for the appliances are given in Figure 6.

*Recommended by the boiler manufacturing industry to prevent
pluming nuisance and damage to buildings.

Summary of Contents for Eden CBX

Page 1: ...87 BP 35 G C Appliance No 47 260 05 Eden CBX 24 G C Appliance No 47 260 04 Eden CBX 32 G C Appliance No 47 260 14 Eden CBX 38 G C Appliance No 41 260 13 Eden SBX 30 G C Appliance No 47 260 07 Eden CBX...

Page 2: ...Combustion Chamber Front Insulation 33 9 7 Combustion Chamber Rear Insulation 33 9 8 Heat Exchanger 33 9 9 Flue Hood 34 9 10 Pump Head Only 34 9 11 Diverter Valve Motorised Head 35 9 12 Hydroblock Ass...

Page 3: ...hygiene and wash your hands before eating drinking or going to the lavatory If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention Gas and Electricity Consumer...

Page 4: ...entral Heating Input Btu h 104440 83600 62800 103700 10440 83600 62800 103700 Max Rate Gross kW 34 0 27 2 20 4 33 8 33 2 26 6 20 0 33 0 Btu h 116000 92800 69600 115300 113400 91000 68300 112700 Net kW...

Page 5: ...BX38 CBX32 CBX24 SBX30 Total weight full kg 55 4 54 9 51 7 55 2 Total weight empty kg 52 8 52 8 49 9 52 8 Max lift weight kg 42 2 42 0 39 0 41 0 Total water capacity l 2 4 2 1 1 8 2 4 Integral expansi...

Page 6: ...ts usually comprising the connecting parts to the appliance and end terminal Flue extension ducts and extension elbows are available as accessories 2 5 CONCENTRIC AIR FLUE DUCT SPECIFICATIONS Connecti...

Page 7: ...rain off It has to be considered that for every metre horizontal flue length the terminal exit centreline is approx 45 mm higher than the elbow s centreline The standard telescopic terminal is 615mm m...

Page 8: ...Roof terminal with rain cover and pitched roof flashing kit b a Fig 3 c Offset vertical flue a measured from boiler flue outlet centre line to the centre line of the extension elbow b measured from t...

Page 9: ...t components are not correctly assembled It is not recommended to route the flue duct through living space areas i e bed rooms living rooms etc For installation details refer to the instructions provi...

Page 10: ...cessories Flue extension duct 500mm 956092 450mm Flue extension duct 1000mm Incl 1 x support bracket 956093 950mm 93 extension elbow 956091 1550mm 45 extension elbow pair 956090 775mm Air inlet duct i...

Page 11: ...d straight extension ducts are included in the main text of these instructions section 4 8 b The standard terminal must always be fitted horizontally horizontal ducts must have a continuous fall towar...

Page 12: ...external clearances 300mm b Choose the direction required to deflect the flue products left or right only c Push the diverter elbow onto the angled outlet of the flue terminal in the desired rotation...

Page 13: ...4b Domestic Hot Water Mode CBX 4c Central Heating Mode SBX 11...

Page 14: ...purpose designed K6 terminal guard optional extra Part No 951507 g The air inlet flue outlet MUST NOT be closer than 25 mm 1 in to combustible material h Condensing appliances have a tendency to form...

Page 15: ...away and any external pipe work should be in 32 mm Insulation to protect from freezing in cold weather conditions is also advisable Note if the appliance is installed in a garage all pipe work should...

Page 16: ...illing loop complies with the current water supply water fittings regulations Methods of filling a sealed system are shown in Figure 8 WATER TREATMENT CLEANSING AND FLUSHING THE HEATING SYSTEM NOTE Br...

Page 17: ...if required BS STOP VALVE Fixed Spindle MAINS WATER For information please contact Halstead Boilers Technical Helpline under 08450 710780 OPTIONAL SYSTEM DESIGN WITH UNVENTED STORAGE CYLINDER FOR EDEN...

Page 18: ...least 0 75 mm2 24 0 2 mm PVC insulated to BS 6500 table 16 c THIS APPLIANCE MUST BE EARTHED Failure to provide a satisfactory earth connection will result in appliance malfunction d The method of con...

Page 19: ...ecessary clearances are achieved Ensure squareness by hanging a plumb line b Mark the position of the wall mounting plate fixing holes 4 Select one from each group Refer to Figure 10 c Mark the positi...

Page 20: ...bed in section 5 1 and then proceed to Section 4 5 MOUNTING THE APPLIANCE 12a CBX SERVICE CONNECTIONS WATER SERVICE CONNECTIONS 4 4 CENTRAL HEATING DOMESTIC HOT 12b SBX SERVICE CONNECTIONS Pipe work m...

Page 21: ...outlet and then connect a discharge pipe of not less than 15 mm diameter copper to the tail The pipe should be positioned so that the discharge of water or steam can be noticed but cannot create a haz...

Page 22: ...odged b Assemble the flue system extension ducts as necessary referring to Figure 15 c Pull the flue system towards the appliance to seat the external sealing ring against the outside wall ensuring th...

Page 23: ...ctice Ensure that all system air vents are closed To aid venting a manual air vent is provided on the LHS of the heat exchanger and an automatic air vent on the pump assembly 3 Check the system for so...

Page 24: ...e Reset button f After ignition allow the appliance to run for at least 10 minutes and check that the gas supply pressure measured at the appliance inlet pressure test point is 20 1 mbar for natural g...

Page 25: ...FLOW RATE CBX APPLIANCES ONLY 21 CASING 5 5 LOCKOUT INDICATION In the event of failure during an ignition sequence 5 attempts the Reset LED will show steady RED By pressing and holding the Reset butto...

Page 26: ...minimum CH output This mode allows the gas valve offset and CO2 emissions to be measured 5 9 USERS INSTRUCTIONS Upon completion of commissioning and testing the system the installer must instruct the...

Page 27: ...nd disconnect the plug f Disconnect the electrical leads from the fan 2 plugs g Undo the nut holding the gas valve feed pipe to the gas isolating cock and disconnect h Disengage the gas valve feed pip...

Page 28: ...26 24 CBX SBX...

Page 29: ...Any debris inside will be expelled at this point Replace the cap ensuring a good seal is made Discard the condensate and debris 25 GAS CONTROL VALVE FAN BURNER ASSEMBLY 26 26A SPARK ELECTRODE 26B DET...

Page 30: ...nsion vessel If the air pressure is less than 0 75 bar recharge vessel with an air pump 27 CONDENSATE DRAIN 28 6 9 RE ASSEMBLY RE COMMISSIONING a Re assemble all components in reverse order b Check th...

Page 31: ...INTERNAL WIRING DIAGRAMS 7 7 1 FUNCTIONAL FLOW WIRING DIAGRAM 29 29...

Page 32: ...nce Refer to section 5 2 If the control has powered up correctly but does not respond to a DHW demand check the following a Check that the DHW flow rate at the tap is greater than 2 5 litre minute b C...

Page 33: ...Check fan G Check mains fan lead connector HGGG Defective fan No flame Missing or Erroneous RPM signal G Check low voltage fan lead connector G Check PCB X3 connector G Check pump operation G Check d...

Page 34: ...ode remove electrode and used gasket ELECTRODES 9 1 IGNITION AND DETECTION Refer to Figure 32 a Ensure supply voltage is isolated b Remove the plug and earth lead from the ignition electrode c Remove...

Page 35: ...d refer to section 6 1 and compared to the values stated in Performance Data section 2 2 If the measured value does not correspond to the Performance Data then contact Halstead Boilers Ltd Service Hel...

Page 36: ...upply voltage is isolated and that the gas supply is isolated b Remove the gas control valve fan burner assembly refer to section 6 2 c Remove the gas control valve including air inlet cowl refer to s...

Page 37: ...voltage is isolated and that the gas supply is isolated b Remove the gas control valve fan burner assembly refer to section 6 2 c Disconnect the electrical leads to the flue sensor flow sensor and ret...

Page 38: ...n 9 8 d Disconnect the condensate drainpipe sump adaptor from the heat exchanger refer to section 9 18 e Remove the existing flue hood from the heat exchanger two screws and fit the replacement flue h...

Page 39: ...ce g Undo the nut connecting the CH return pipe to the CH return isolating cock and disengage the CH return pipe from the hydroblock h On CBX appliances undo the nut connecting the DHW return pipe to...

Page 40: ...he nut securing the pressure relief valve to the CH flow pipe and remove the pressure relief valve e Fit the replacement pressure relief valve using new fibre washers f Re assemble in reverse order en...

Page 41: ...tted p Open the isolating cocks and vent air from the system using the manual air vent Re pressurise the system as necessary and check for water leaks Refer to Figure 27 a Ensure supply voltage is iso...

Page 42: ...issipate Close this tap again c Undo the nut connecting the DHW flow turbine to the DHW inlet isolating cock d Undo the nut connecting the DHW flow turbine to the water feed pipe and remove the DHW fl...

Page 43: ...9 Diverter Valve Motorised Head 1 500673 10 Hydroblock Assembly 1 500650 11 Expansion Vessel 1 451020 12 Pressure Relief Valve 1 300734 13 Water Temperature Sensor 2 500661 14 Flue Sensor 1 500660 15a...

Page 44: ...42 54 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24...

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Page 47: ...57 Fax 01787 474588 Service Helpline 08450 710780 Training 01926 834838 Email sales halsteadboilers co uk or service halsteadboilers co uk or training halsteadboilers co uk Website www halsteadboilers...

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