GVM-VAC GVM6600-CM Owner'S Manual Download Page 30

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GVM-VAC

www.gvm-vac.com

Operating Section

3.1 Starting Engine

Review the Engine Operating Manual supplied with your

leaf vacuum for specific start-up, maintenance and op

erating instructions. It is especially important to review

break-in service procedures for brand new units.

Always make sure the PTO is disengaged before

starting unit.

Thoroughly read and understand the

safety and pre-operating sections of

this manual before staring the en-

gine.

figure 3.1a

1. Perform all the pre-starting, pre-operating checks out-

lined in the EOM and in this manual.

Make sure the PTO is disengaged as shown in figure

3b.

3. Turn on the engine heater by turning the ignition

switch to the left for at least 15 seconds. In colder

weather you may need to hold this switch for longer,

but not to exceed 60 seconds.

4. Depress and hold the Murphy switch while starting.

IMPORTANT: Do not operate the starter for more

than 30 seconds at a time. To do so may overheat

the starter. If the engine does not start the first time,

wait at least 2 minutes before trying again. If the

engine fails to start after 4 attempts, see the trouble

shooting section of the EOM and this manual.

DO NOT start the engine in an enclosed building.

Proper ventilation is required before starting the

engine.

Starting Procedure (refer to figure 3a):

Summary of Contents for GVM6600-CM

Page 1: ...tor GVM6600 CM GVM6600 CM Owner s Manual Safety Manual Pre Operating Manual Operating Manual Maintenance Manual Service Manual Parts Catalog Automated Self Contained Leaf Collector 2014 Edition 416011 Sold and Serviced by www gvm vac com ...

Page 2: ...ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL GVM FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ...

Page 3: ...IDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR If the decal above is missing or damaged call GVM immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals GVM s leaf collectors are NEVER to be used to accommodate riders If your unit has been modified to accommodate riders remove these modifications immediately as this can result in...

Page 4: ...anual as well as the engine manual in its entirety be fore operating maintaining servicing or repairing your leaf collector Please thoroughly review and follow all the safety procedures located in this manual Whenever you need replacement parts service information or any question regarding your GVM product please feel free to contact your dealer or us at 800 632 7989 or www gvm vac com Please reco...

Page 5: ...NSPORT CHECKS 26 2 5 Personal Protective Equipment and Clothing 27 2 6 Work Site Preparation 28 3 0 OPERATING SECTION 3 1 Starting Engine 30 3 1 Starting Engine continued 31 3 2 Engaging the PTO 32 3 3 Dumping the Body 34 3 3 Dumping the Body continued 35 3 4 Hose Boom Operation 3 Axis 36 3 4 Hose Boom Operation 3 Axis cont 37 4 0 MAINTENANCE SECTION 4 1 Maintenance Overview 39 4 2 Maintenance and...

Page 6: ...omputer 70 5 10 4 Relay Harness Switch Diagram 71 5 10 5 Engine Wiring Harness 72 5 10 6 Engine Wiring Harness Descriptions 73 5 10 7 Remote Throttle Clutch Wiring Harness 74 5 10 8 Valve Body Wiring Harness Descriptions 75 5 20 HYDRAULIC DIAGRAM 5 20 1 Hoist Hydraulic Diagram 77 6 0 ENGINE GROUP 6 0 79 6 1 Instrument Panel Group 80 6 2 In Cab Instrument Panel Mounting Group 81 6 3 In Cab Joystick...

Page 7: ...Container Screens 112 10 3 Chassis Group 113 10 4 Light and Reflector Group 114 10 5 Light Bar Group Optional 115 10 6 Automated Door Latch Group Optional 116 10 7 Manual Top Hinged Door Optional 117 10 8 Side Hinge Manual Doors Optional 118 10 9 Side Hinge Manual Door Interior Optional 119 10 10 Bottom Exhaust Group Optional 120 10 11 Hood Scoop Group Optional 121 10 12 Chipper Door Group Optiona...

Page 8: ...ng maintain ing or repairing the leaf vacuum 1 0 GENERAL SAFETY 1 0 GENERAL SAFETY Contents 1 0 GENERAL SAFETY 1 1 Safety Symbol Definitions 10 1 2 Do s and Do Not s 11 1 3 Training 13 1 4 Safety Decals 14 1 4 Safety Decals 15 1 4 Safety Decals Part Numbers 16 1 5 VIN And Serial Number Locations 18 ...

Page 9: ...IDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR If the decal above is missing or damaged call GVM immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals GVM s leaf collectors are NEVER to be used to accommodate riders If your unit has been modified to accommodate riders remove these modifications immediately as this can result in...

Page 10: ...Read and understand this entire manual before operating maintain ing or repairing the leaf vacuum Disregarding this safety warning WILL result in serious equipment damage injury or possible death Disregarding this safety warning CAN result in serious equipment damage injury or possible death Disregarding this safety warning MAY result in minor or moderate injury or property damage 1 1 Safety Symbo...

Page 11: ...t for any dam age or leakage DO NOT operate if the unit has any excessive vibration DO NOT operate unit with the inspection door limit switch damaged or missing DO NOT operate unit unless it is properly connected to a leaf collection box DO NOT fill fuel tank with engine running Allow engine to cool for 5 minutes before refueling DO NOT operate unit if fuel is spilled or with fuel cap off DO NOT s...

Page 12: ...taining or repairing the leaf collector DO follow engine and PTO manufacturer operating and maintenance instructions DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary DO completely inspect the unit before leaving the service garage DO inspect and be attentive to what is being vacuumed DO check the impeller liners and blower housing for cracks or holes daily DO we...

Page 13: ...cess For this reason it is vital that the owner accept the responsibility to implement a training program that will provide every operator or mechanic the basic skills and knowledge to make good judgement in all situations This training program must include the entire scope of hazards precau tions and government regulations encountered in the vacuuming process The program should stress the need fo...

Page 14: ...r Do Not Ride Sit or Stand Big Sticker wide sticker Warning Flammable Warning Do not open cover while in operation Caution Unload Body Prop Caution Body must be braced Caution Operation of body prop 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ITEM NO PART NUMBER DESCRIPTION TRUCKDK 200183 200106 200192 200193 200194 200178 Call 200195 200181 200109 200179 Call Call 200177 200182 200190 200187 Cal...

Page 15: ...15 GVM VAC www gvm vac com SAFETY PRECAUTIONS 1 4 Safety Decals ...

Page 16: ...screens 9 200181 Warning Head Eye and Ear Protection 10 Call GVM Sticker 11 200179 Danger Do Not Ride Sit or Stand 12 200177 Warning Flammable 13 200182 Warning Do not open cover operation 14 200190 Caution Unload Body Prop 16 200187 Caution Body must be braced 17 Call Caution Operation of body prop 18 200189 Check Impeller 19 65 1801 Do Not Operate Unit without Hose Attached 20 200188 Do Not Go U...

Page 17: ...17 GVM VAC www gvm vac com SAFETY PRECAUTIONS 1 4 Safety Decals Decal Layout for GVM6600 SM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ...

Page 18: ...e unit It should be in front of the fenders going toward the front of the unit See figure 1 5a figure 1 5a Make sure each operator knows and understands the load ratings of the towed vehicle and that he she is qualified to tow the vehicle Thoroughly read and understand the safety and pre operating sections of this manual before starting the engine ...

Page 19: ... 2 0 Pre Operating Section 2 0 PRE OPERATING SECTION 2 0 PRE OPERATING SECTION 2 1 Instruments And Control 20 2 1 Instruments and Controls cont 21 2 1 Instruments And Controls continued 22 2 2 Safe Operations 23 2 3 Preparation For Operation 25 2 4 PRE TRANSPORT CHECKS 26 2 5 Personal Protective Equipment and Clothing 27 2 6 Work Site Preparation 28 ...

Page 20: ...eleasing the button Tachometer This gauge indicates the engine r p m s The sender is located on the alternator Volt Meter The gauge shows the status of the engine charging sys tem When the charging system is operating properly it should read approximately 14 volts If the gauge reads below 13 volts the alternator is not charging the battery and the system should be checked by a qualified techni cia...

Page 21: ... switch is in the center position fig 2 1A Fuel Gauge This indicates the amount of fuel left in the fuel tank Fig 2 1A Joystick Controls the 3 axis hose boom assembly The buttons on the joystick raise and lower the boom while the joystick move the boom in out and left right fig 2 1B Remote PTO Clutch Engagement This is a 3 position switch which engages and disengages the PTO To engage the PTO pres...

Page 22: ... dump body can not be dumped unless the latches are in the open position Fig 2 1E Dump Switch This switch raises and lowers the dump body to dump the load Press the top of the switch to raise the dump body and the bottom of the switch to lower the dump body Note The dump body will not go up unless the door latch es are open AND the PTO switch is in the center position Thoroughly read and understan...

Page 23: ...experienced maintenance and service personnel 1 2 3 Operators who qualify to operate this equipment under the above re strictions shall also comply with the following physical requirements Have good vision and the ability to read and understand this manual as well as all safety and operational decals on the equipment Be capable of hearing with or without a hearing aid at a level needed to safely o...

Page 24: ...ust demonstrate or provide evidence of qualification and experience prior to operating the leaf vacuum Each operator must be able to recognize existing or potential prob lems regarding the mechanical integrity of the leaf vacuum and report any maintenance requirements to the supervisor in charge Each operator must wear the proper personal clothing and safety gear Refer to SAFETY PRECAUTIONS Sectio...

Page 25: ... contained in the next three sections should be performed prior to leaving the storage area Check engine fuel coolant and oil levels see EOM Check engine air filter Check all bolts and nuts to ensure they are tight Check all controls for free and proper operation Check main drive belt if equipped for proper adjustment Inspect the fan blades to ensure that they are not bent deformed fatigued or cra...

Page 26: ...perly Check the general condition of the tires tire pressure and ensure that all lug nuts are securely fastened Visual examination of the leaf vacuum frame suspension and struc ture to determine if all components are correctly positioned and se cured for travel Check the intake hose boom to verify that it is securely fastened to the leaf vacuum and can not swing free Verify there are no loose tool...

Page 27: ...hould be worn at all times while operating the unit Breathing Protection Paper filter type dust masks should be worn to protect from dirt and dust particles during the vacuuming process Reflective Vests Highly visible vests should be worn so motor ists can see the operator in all weather and lighting conditions Work Gloves Gloves should be worn to protect the hands and wrists from debris Steel Toe...

Page 28: ...robe lights on the leaf vacuum and on the tow vehicle should be on at all times for high visibility Confirm that all operators are wearing proper clothes and person al protective equipment Restrict all personnel except the operator from the area near the leaf vacuum DO NOT allow pedestrians children or animals near the work area Make sure that the exhaust hose fits properly into the box con tainer...

Page 29: ...ting maintain ing or repairing the leaf vacuum 3 0 OPERATING SECTION 3 0 OPERATING SECTION 3 1 Starting Engine 30 3 1 Starting Engine continued 31 3 2 Engaging the PTO 32 3 3 Dumping the Body 34 3 3 Dumping the Body continued 35 3 4 Hose Boom Operation 3 Axis 36 3 4 Hose Boom Operation 3 Axis cont 37 ...

Page 30: ...s manual 2 Make sure the PTO is disengaged as shown in figure 3b 3 Turn on the engine heater by turning the ignition switch to the left for at least 15 seconds In colder weather you may need to hold this switch for longer but not to exceed 60 seconds 4 Depress and hold the Murphy switch while starting IMPORTANT Do not operate the starter for more than 30 seconds at a time To do so may overheat the...

Page 31: ...ch will not allow the engine to operate below this level If the gauge does not rise above 15 psi within 5 sec onds stop the engine and determine the cause Normal operating oil pressure is 50 psi with oil at normal operating temperature 7 Check all gauges for normal engine operation If operation is not normal stop the engine and determine the cause IMPORTANT To assure proper lubrication oper ate th...

Page 32: ...n the EOM and in this manual 2 Start the engine as previously discussed in this manual and in the EOM 3 Once the engine has been allowed to thoroughly warm up engine temperature gauge should read at least 180 degrees make sure the Remote PTO switch is in the center position as the PTO will NOT engage unless the engine is at idle Note The door latch MUST BE locked as well for the PTO to engage 4 Pr...

Page 33: ...If the unit experiences any heavy vibrations or makes any unusual noises shut the engine down and after following the necessary safety guidelines have a qualified technician in vestigate the cause DO NOT operate a unit that is in a state of disrepair If the unit is running smoothly and does not dis play any excessive vibration the unit is ready to vacuum leaves NOTE Please see the next sec tion be...

Page 34: ...ugh inspection of the entire area around and above the unit looking for any object that could get in the way of the body dumping 4 Make sure the surface is level and the ground is solid before dumping 5 Increase the throttle to 1 200 rpm Do not race the engine while using the hoist Dumping the body refer to figures 3 3a and 3 3b Make sure the unit is properly attached to the tow vehicle and the su...

Page 35: ...g the body 1 Before lowering the body walk completely around the unit and thoroughly inspect the area between the body and the unit s frame Look for any object person or animal that could potentially get between the dump body and the frame DO NOT go under the body while inspecting 2 Once the load has been dumped start the engine as described in section 3 1 DO NOT race the engine 3 Slowly raise the...

Page 36: ...l 4 Check again for any objects in the path of the mov ing hose boom 5 Grasping the joystick press the trigger button fig 3 4b and then press the top button fig 3 4a to raise the hose out of the cradle 6 NOTE The trigger fig 3 4b must be depressed for any of the boom functions to work 7 Carefully and slowly maneuver the hose to the leaf pile Boom Operation Visually inspect the area around the hose...

Page 37: ...jerking movements with the boom try to move the boom slowly and smoothly Leaves will vacuum better and the unit will last longer Trigger Joystick 3 4 Hose Boom Operation 3 Axis cont 8 Engage the clutch fully using the steps outlined earlier in this manual 9 Always keeping the hose nozzle at a 45 de gree angle This allows proper air flow and will reduce clogging DO NOT bury the nozzle into the leaf...

Page 38: ...repairing the leaf vacuum 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION 4 1 Maintenance Overview 39 4 2 Maintenance and Lubrication 40 4 3 Lubrication 41 4 3 Lubrication continued 42 4 3 Lubrication continued 43 4 3 Lubrication continued 44 4 4 Preventative Maintenance 45 4 5 Torque Values 50 4 6 Quick Reference Chart 51 ...

Page 39: ...ing page as a guide for your scheduled mainte nance program If there are any questions concerning any of these proce dures please call GVM Only properly trained personnel should perform maintenance or re pair on this equipment Consult GVM before performing any main tenance procedures that is not specifically covered in this manual Improper maintenance or repair may void any and all warranties on t...

Page 40: ...ctions Check power band tension if equipped Check power band condition if equipped Check impeller for damage cracks or wear Grease non conductive circuit board connectors Clean hydraulic pump motor connections Lubricate throttle and choke cables Check blower housing liners for cracks or wear Check Clutch PTO linkage adjustment Change hoist hydraulic fluid and filter Change boom hydraulic fluid Ins...

Page 41: ...and the safety and pre operating sections of this manual before per forming any lubrication procedures Lubrication Points 1 Drive Bearings if equipped figure 4 3a These bearings are critical components of the belt driven units These bearings should be greased every 10 hours with approximately two strokes from the average hand pump grease gun The type of grease used in these bearings are also criti...

Page 42: ...h high temperature lithium base 2 lubricant after 200 hours of operation 4 Hinge and Friction Points Leaf vacuum operation and longevity can be improved by keeping hinges and friction points lubricated GVM recommends that lubri cation be performed weekly Use SAE30 weight oil on hinges and a premium grade high temperature lithium based EP 2 grease on friction points 5 Door Latch Hook figure 4 3d Gr...

Page 43: ...4 3f Figure 4 3f support the dump body as detailed in section 3 2 Lubricate the fittings at least every 200 hours of op eration with a 2 high grade grease There are tre mendous forces on the bearing surfaces within the hoist frame It pays to be generous with the grease gun to insure proper operation and long life 7 Hoist Hinge and Body Prop s Fittings fig ure 4 3f Each hinge pivot has a grease fit...

Page 44: ...ody in the raised position Unload the body before using the body prop s Grease Fitting 4 3 Lubrication continued Lubrication Points continued Figure 4 3h Each pillow block bearing should be greased with a high temperature lithium based EP 2 grease once a week 9 Boom Cylinders figure 4 3h 4 3i Grease the pivot joints of the boom cylinder and boom pivots with a high temperature lithium based EP 2 gr...

Page 45: ... and pre operating sec tions of this manual before performing any maintenance procedures Preventative Maintenance 1 2 Engine Oil Change the oil and oil filter according to schedules provid ed in your engine s owner s manual EOM The engine oil level should be checked every day The level should be checked after the engine has been stopped for a period of time This will allow the oil to drain back in...

Page 46: ...ine Air Cleaner Due to the large amounts of dust generated in collection leaves it is critical to your engine s life that the pre clean er and air filter be maintained properly The pre cleaner should be cleaned at least daily of any debris that has accumulated If conditions warrant it should be cleaned more The air filter should be checked daily and should be replaced at the first sign of it being...

Page 47: ...sted after the first 200 miles of operation when the brake shoes and drums have seated and at 3 000 mile inter vals or as use and performance requires The adjustment procedures are beyond the scope of this manual please see the axle owners ser vice manual for specific instructions The trailer brakes should be inspected and serviced at yearly intervals or more often as use and performance requires ...

Page 48: ...tely 1 2 deflection when applying a 8 pound pull FASTENERS Fasteners should be checked weekly for the first 30 days and monthly thereafter They must be in place at all times and properly torqued For general torque values see the torque chart at the end of this section INSTRUMENT PANEL AND CIRCUIT BOARD The instrument panel and circuit board should be cleaned with compressed air daily Also the circ...

Page 49: ... gasket should be checked for wear every 200 hours This gasket creates a tight seal between the box container and the blower housing Axle Hangers The hanger bolts should be checked periodically for tightness and wear Hydraulic Fittings Check all hydraulic fittings for leaks and tightness Any leak could become a hazard fix immediately 13 14 15 16 ALWAYS raise and support the box container properly ...

Page 50: ...150 1500 1 1 4 950 1200 1500 1950 M30 950 1200 1350 1700 1600 2000 1 3 8 1250 1550 2000 2550 M33 1300 1650 1850 2350 2150 2750 1 1 2 1650 2100 2650 3350 M36 1650 2100 2350 3000 2750 3500 Lub means coated with a lubricant such as engine oil or fasteners with phospate or oil coatings Dry means plain or zinc plated without any lubrication DO NOT use these values if a different torque value or tighten...

Page 51: ...l before doing any procedures in this section NOTE THIS CHART IS FOR REFERENCE ONLY CONSULT THE ENGINE S OWNERS MAN UAL FOR SPECIFIC DETAILS FOR JOHN DEERE 4045T ENGINES ONLY ITEM Fuel Requirement Diesel fuel specified to EN 590 or ASTM D975 Fuel Capacity 42 gallons Low High Idle Speed 750 rpm 2 600 rpm Engine Oil Grade Viscocity Capacity API service classification CG 4 CF 4 SAE15W 40 SAE10W 40 or...

Page 52: ...ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL GVM FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ...

Page 53: ...www gvm vac com GVM 5 0 SERVICE SECTION 5 0 Service and Troubleshooting 5 10 Wiring Diagrams 5 20 Hoist Hydraulic System SERVICE SECTION ...

Page 54: ...Replacing the Drive Bearings if equipped 58 5 3 Replacing the Drive Belt if equipped 59 5 3 Replacing the Drive Bearings if equipped continued 60 5 4 Impeller Installation and Removal 61 5 4 Impeller Installation and Removal continued 62 5 5 Replacing the Blower Housing Liners 63 5 5 Replacing the Blower Housing Liners continued 64 5 6 Auto Mfg Clutch Adjustment 2008 and after 65 5 7 Engine Electr...

Page 55: ...s holding the intake hose flange assembly to the blower housing face figure 5 1a and remove the hose assembly Remove the frame bolts figure 5 1a Loosen the bolt that s behind the boom mast which holds the frame to the housing Swing the bolt and sping up and out of the slot figure 5 1b The frame should swing open on the hinge Remove the housing bolts from the housing face to gain access to the impe...

Page 56: ...justment Removal is made easy by the using the en gine adjustment brackets and bolts Be careful when working around the engine and muffler area as it may be hot On a new unit the belt should be adjusted after the first 30 hours of use and every 100 hours thereafter 1 Remove the belt guard covers by removing the bolts hold ing on the covers FIG 5 2A B 2 Loosen the engine base bolts Item A on FIG 5 ...

Page 57: ...l before attempting these procedures Belt Adjustment Installation Procedure 1 To tighten or install the belt make sure the two pulleys are lined up Use a straight edge to make sure FIG 5 2D If the pulleys are not lined up loosen one of the pulleys and move the pulley in or out until the two pulleys line up 2 Tighten the belt by turning the adjuster bolt clockwise until the belt is tight The correc...

Page 58: ...hen re moval is straightforward 3 Loosen the pulley item 2 fig 5 3a by removing the bushing bolts item 3 fig 5 3a 4 Remove the bearing collar Item 3 fig 5 3b if equipped at the rear of the front bearing the bearing closest to the blower housing 5 On the rear bearing closest to the engine loosen the set screw on the bearing lock collar Item 1 fig 5 3b 6 Pull the shaft out toward the blower housing ...

Page 59: ...haft but don t tighten it until the bearings have been installed and your sure the two pulleys are lined up correctly 7 Slide the shaft through the rear bearing closest to the engine Make sure the front locking collar is put on be fore the bearing 8 Once the shaft is in place lock down the bearings 9 Starting with the rear bearing closest to the blower hous ing install the rear collar on the blowe...

Page 60: ... the Drive Bearings if equipped continued 14 Tighten the set screws with an Allen wrench until the set screw stops 15 Do steps 10 14 for the other bearing also 16 Line up the pulleys and tighten the busing 17 Re install the belt guards and impeller as described earlier ...

Page 61: ...hing coming out straight It is imperative to keep the bushing straight to remove it 6 If the bushing does not come off using the two bolts drill and tap several additional 3 8 16 holes around the bushing Using Grade 8 3 8 16 2 inch bolts alternately drive the bolts 1 4 at a time to remove the bushing KEEP THE BUSHING STRAIGHT while removing IMPORTANT Be sure to drive the bushing out evenly or it w...

Page 62: ...head crane or other suitable lifting device lift the impeller on to the shaft Turn the impeller to align the keyways of the shaft with the keyway in the impeller 3 Insert key into the keyway A light sanding of the keyway may be needed as well as a few light blows with a rubber mallet 4 Apply a generous coat of anti sieze compound to the outside of the bushing being sure to cover any area that will...

Page 63: ...ning welds to free the liners DO NOT remove the stop piece at the bottom of the housing TO INSTALL Place the short liner into lip at the rear of the housing and line up the bottom of the liner with the stop at the bottom of the housing The short liner has the overlap piece on it and should be installed as shown in the pictures at the left Tack weld the liner in place every 8 to 10 inches to help k...

Page 64: ... the overlap piece Make sure the liner slips under the rear lip and the overlap piece Tack weld the long liner to the overlap piece and tack weld around the liner as you did on the short liner Install the two bolt in liners just as they were removed Installing the Liners refer to 5 5a and 5 5b contin ued 3 4 5 Make sure the negative battery cable is discon nected before opening the blower housing ...

Page 65: ...adjustment the gauge should slide between the nut and rocker ball with a slight amount of pressure See PIC 4 Move the adjustment nut to create the 1 8 gap Re install the return spring Place the handle in the disengaged position Check to make sure that the PTO output shaft turns freely 1 2 3 4 5 6 7 Rotating Shafts pulleys and moving belts can cause severe injury or can be fatal The en gine and dri...

Page 66: ...ot getting to the shut off switch Then the problem is not the shut off switch 7 If there is current at terminal B put a test light on the fuse at lo cation Z Fig 3 If there is no current there the fuse is blown Replace fuse 8 If there is current at B and Z push the override button letter X Fig 3 in on the shut off switch While the button is depressed place the test light on terminal C Fig 3 If the...

Page 67: ...ring Overall 68 5 10 2 Instrument Panel Joystick Connector 69 5 10 3 Instrument Panel Wiring Diagram non computer 70 5 10 4 Relay Harness Switch Diagram 71 5 10 5 Engine Wiring Harness 72 5 10 6 Engine Wiring Harness Descriptions 73 5 10 7 Remote Throttle Clutch Wiring Harness 74 5 10 8 Valve Body Wiring Harness Descriptions 75 ...

Page 68: ...vice Section 5 10 1 GVM6600 SM Truck Wiring Overall GVM6600 SM TRUCK WIRING Non Computer OVERALL DIAGRAM Please see the detail sections for more detailed diagrams DETAIL C DETAIL D DETAIL F DETAIL E DETAIL G DETAIL B DETAIL A 020713 ...

Page 69: ...ton Brown N O Bottom Button White Computer Trigger Red To Yellow Red Constant 12V Yellow w Red Stripe Black Yellow w Red Stripe Blue Orange Red 1 2 3 4 1 2 3 4 Out To Harness To Instrument Panel Blue Green Orange Yellow Red Black Purple White Pin Out For Harness 1 Yellow w Red Stripe 2 Orange 3 Blue 4 Grey 5 Green 6 Brown 7 Purple 8 Red w Black Stripe 9 Red Constant 12v Up Down Right Left Out In 1...

Page 70: ...15 Empty 16 Empty Pin Description 1 Red from battery 2 Yellow Aux Plug harness 3 Yellow Remote Throttle Har 4 Yellow Orange stripe Aux har 5 Orange Yellow stripe Aux har 6 Yellow Green stripe Clutch Eng 7 Empty 8 Green Yellow stripe Clutch Dis engage 9 Yellow Blue stripe Throttle Fast 10 Empty 11 Blue Yellow stripe Throttle Slow 12 Yellow Blue stripe Strobe 13 Purple Yellow stripe Strobe Sw 14 Yel...

Page 71: ...ACK GROUND GREEN YELLOW JUMPER FROM 1 BLACK GROUND YELLOW GREEN JUMPER FROM 3 BLUE YELLOW TO 4 PIN CONNECTOR YELLOW TO 4 PIN CONNECTOR YELLOW BLUE TO THROTTLE RELAY BLANK BLANK BLANK BLACK GROUND BLUE YELLOW JUMPER FROM 1 BLACK GROUND YELLOW BLUE JUMPER FROM 3 GREEN BLACK TO DUMP RELAY YELLOW TO 4 PIN CONNECTOR BLUE TO DUMP RELAY BLANK BLANK BLANK BLACK GROUND GREEN BLACK JUMPER FROM 1 BLACK GROUN...

Page 72: ...72 GVM VAC www gvm vac com Service Section 5 10 5 Engine Wiring Harness Detail D ...

Page 73: ...Engine Harness pin 11 from Ignition came from Aux Engine Harness pin 14 from Ignition came from ground on Solenoid from Ignition came from Aux Engine Harness pin 16 from Ignition came from ground on Solenoid from ignition came form Aux Engine Harness pin 2 from ignition came from ground on solenoid Rocker Switch came from Aux Engine Harness pin 5 Rocker Switch came from Aux Engine Harness Yellow w...

Page 74: ...74 GVM VAC www gvm vac com Service Section 5 10 7 Remote Throttle Clutch Wiring Harness Detail F ...

Page 75: ...550 1701 1 2 3 4 5 6 7 8 9 10 11 YELLOW ORANGE BLUE GRAY GREEN BROWN PURPLE LT BLUE GREEN BLACK YELLOW ORANGE ORANGE YELLOW DEADMAN PRESSURE COIL DOWN OUTSIDE COIL UP INSIDE COIL FORWORD OUTSIDE COIL REVERSE INSIDE COIL OUT OUTSIDE COIL IN INSIDE COIL DUMP UP DUMP DOWN DOOR LOCK INSIDE COIL DOOR UNLOCK OUTSIDE COIL 020613 ...

Page 76: ...www gvm vac com GVM 5 20 HYDRAULIC DIAGRAM 5 20 1 Hydraulic Diagram SERVICE SECTION 5 20 HYDRAULIC DIAGRAM 5 20 1 Hoist Hydraulic Diagram 77 ...

Page 77: ...77 GVM VAC www gvm vac com Service Section 5 20 1 Hoist Hydraulic Diagram ...

Page 78: ...www gvm vac com GVM PARTS BREAKDOWN SECTIONS 6 0 Engine Group 7 0 Clutch Group 8 0 Blower Housing Group 9 0 Hydraulic Group 10 0 Chassis and Hopper Group 11 0 Hose Boom Group PARTS BREAKDOWN SECTIONS ...

Page 79: ...5 Air Cleaner Group 84 6 6 Sheet Metal Group SCL 3X 85 6 7 Engine Mount Group 86 6 8 Muffler Group 87 6 9 Radiator Group 88 6 10 Engine Senders and Switches 89 6 11 Engine Miscellaneous Parts Group 90 6 12 Jon Deere Common Engine Parts Group 91 6 13 Battery Group 92 6 14 Remote Clutch Remote Throttle Circuit Board Assembly 93 6 15 Remote Clutch and Remote Throttle Assembly 94 6 16 Chaffe Eliminato...

Page 80: ... 6302 Circ Brd Supp Brkt RH 10 100014 10 Circuit Breaker 10 amp 11 30410 30 Circuit Breaker 30 amp 12 VF4 15F11 Relay 13 MO P81505 Murphy Switch 14 31 253 Ignition Switch ITEM PART NO DESCRIPTION 15 63524 Tachometer Hour Meter 16 62540 Temperature Gauge 17 62542 Oil Pressure Gauge 18 62551 59414 Fuel Gauge if equipped Blank Gauge 19 62555 Volt Meter 20 4045 0021B1 Rocker Switch D Latch 21 4045 002...

Page 81: ...uary 2006 and after 1 3 2 5 5 7 4 6 ITEM PART NUMBER DESCRIPTION STD PM Panel Mounting Complete Assembly 1 STD 6301 Instrument Panel Housing 2 STD 3115 Panel Housing Back 3 STD 6305 Hinge 4 STD 3114 Panel Mount 5 STD 3117 Support Bracket 6 STD 3118 Floor Mounting Bracket 7 STD 3119 Harness Rubber Boot ...

Page 82: ... 7 3 4 5 6 1 2 ITEM PART NUMBER DESCRIPTION Complete Joystick Assembly Items 1 7 1 STD 3202 Joystick only with switches grey handle 2 STD 3100S Joystick switch 3 STD 3110 Joystick Box 4 STD 3111 Retainer 5 STD 3112 Bottom Plate 6 STD 3113 Mounting Bracket 7 STD 3202W Wire Harness Joystick to Inst Panel ...

Page 83: ...ight Button Capscew 10 32 x 1 4 Tapping Screw 2 x 7 16 Single Trigger Leaf Spring Switch S Series SC 02 S FP A2 S FP 01 S ME A2 SW 00 SC 03 SC 04 S HL 01 GR 01 PN 03 S H1 02 SC 04 SC 03 S TR 01 LS 00 SW 00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ITEM NO PART NUMBER DESCRIPTION Please specify red blue or grey joystick This is NOT the breakdown for the black joystick 6 4 Joystick Breakdown Standard n...

Page 84: ...BER DESCRIPTION 1 UU G080023 Air Cleaner Assembly 2 UU P18 1054 Filter Element 3 P003951 Clamp 4 P102980 Rubber Baffle 5 P103113 Dust Cap 6 P101870 Wing Nut 7 STD 2704 Rubber Elbow 8 P004307 Mounting Bands to sheet metal 9 H001249 Pre Cleaner 10 UU P02 0648 Bowl Cover 11 UU P02 0227 Bowl ...

Page 85: ...ift and Turn Latch 5 4045 2102B Oil Fill Access Door 6 4045 2101 Front Panel 7 4045 0018 Radiator Screen 8 LCT650 114 Radiator Screen Clamp 9 4045 2109 Panel Door LH ITEM PART NO DESCRIPTION 10 4045 2106A Upper Side Panel LH 11 4045 2112C 4045 2112T Rear Panel NOT SCL Rear Panel SCL 12 4045 2105A Upper Side Panel RH 13 4045 2108 Panel Door RH 14 LCT60 624 Lift and Turn Latch 15 LCT609 602 Overcent...

Page 86: ...ount Group 2 3 1 7 6 4 5 ITEM PART NUMBER DESCRIPTION 1 4045 2151A Engine Mount Front 2 4045 2152 Engine Mount Rear 3 4045 2154 Side Rail LH 4 4045 2153 Side Rail RH 5 STD 6304C Plug Bracket 6 ST40 Starter Solenoid 7 400016 Fuel Line Bracket ...

Page 87: ...3 4 3 2 1 ITEM PART NUMBER DESCRIPTION 1 STD 2703 Clamp 2 800 3401 90 Degree Elbow to turbocharger 3 800 3404 Clamp 4 800 3402 Flex Pipe 4 D 5 800 3403 90 Degree elbow to muffler 6 800 3407 Clamp Muffler 7 800 3405 Muffler 8 UU P007191 Muffler Support Bands ...

Page 88: ...ront Fan Shroud 3 4045 2190A Rear Fan Shroud 4 AT35158 A Radiator Fan 5 R128443 Fan Spacer 6 G8M8X090 Spacer Bolts 4 required 7 81331 Upper Radiator Hose 8 10300 Radiator Cap 9 4045 9681 Lower Radiator Hose ITEM PART NO DESCRIPTION 10 4045 2151E1 Radiator Shim 11 H9601 Radiator Grommet 12 4045 2151F Radiator Bolt Bracket 13 ZSB 500 750 Shoulder Bolt ...

Page 89: ... 2 C5104 4 2 Fitting 3 9603273 Oil Pressure Switch 4 TCC 2008 Oil Pressure Sender 5 HYF 1155 Bushing for Oil Pressure Sender IQAN only 6 HYF 1156 Reducing Bushing 3 8 x1 8 PTR IQAN only ITEM PART NO DESCRIPTION 7 3750 2 T Fitting 8 TCC 2007 Water Temperature Sender IQAN only 9 TCC 2011C Engine Wiring Harness IQAN only 10 0 332 209 151 Relay uses 3 all the same 11 STD 6304C Harness Connector Plate ...

Page 90: ...ts Group John Deere Engines ITEM PART NUMBER DESCRIPTION 1 39011 2 Throttle Connector 2 4045T 9101 Throttle Cable Bracket 3 4045T 9101A Throttle Cable Clamp 4 400016 Fuel Line Bracket 5 2856 26012 Grommet Door 6 ST40 Starter Solenoid 6 5 4 1 3 2 1 2 4 6 5 3 ...

Page 91: ...ngine Parts Group John Deere 4045T 84HP Engines ITEM PART NUMBER DESCRIPTION 1 JD RE533516 Alternator 2 JD RE522868 Fuel Water Separator 3 JD RE59588 Starter Motor 4 JD RE504836 Oil Filter NS JD R502513 O Ring for Oil Filter 5 JD R123438 Serpentine Belt ...

Page 92: ...l but SCL s 5 BTSCL Battery Tray SCL 6 SCL 42B Positive Battery Cable Battery to Solenoid SCL standard 42 long LCT600 84B Positive Battery Cable Battery to Solenoid SCL Belt Drive 84 long 7 LCT60 15B Negative Battery Cable all 15 long 8 BTC R Terminal Cover Red all 9 BTC Terminal Cover Black all 10 LCT600 72SS Red Cable to Hydraulic Boom Pump SCL 600 6000 72 long 11 LCT600 24SS Ground Black Cable ...

Page 93: ...NUMBER DESCRIPTION STD 3000 Entire Assembly 1 only available as an assembly Box and Cover 2 only available as an assembly Backing Plate 3 only available as an assembly Spacer rquires 4 4 only available as an assembly Circuit Board 5 only available as an assembly Actuator Wiring Harness 6 only available as an assembly Instrument Panel and Nozzle Wiring Harness ...

Page 94: ...ive Throttle Cable belt drive 9 STD 6557 Throttle Acutator bottom 10 STD 6558 Cable Adaptor throttle ITEM PART NO DESCRIPTION 11 STD 6552A Cover 12 4045 6565 Throttle Cable Bracket 13 4045 6564 Clutch Cable Bracket 14 STD 6563 Torque Coupling 15 STD 6562 Coupling Sleeve 16 STD 6560 PTO Cable Adaptor 17 STD 6561 Roller Bearing 18 STD 6568 Spacer Washer 19 STD 6569 Collar Cam 3x only 20 800 434 Limi...

Page 95: ...RAS 104 Support Frame thru 04 02 after May 2002 must order RAS 102A 4 RAS 105 Shaft 5 RAS 106 Mesh Screen 6 RAS 107 Screen Holder 7 RAS 108 Flange Bearing ITEM PART NO DESCRIPTION 8 RAS 101 Fan 9 RAS 109 Strip Brush 10 RAS 110 Brush Holder 11 RAS 111 Air Deflector 12 RAS 112 Hinge 13 RAS 113 Shaft Bracket 14 LCT609 602 LCT650 114 Over center Latch all but LCT650 Destaco Latch not shown LCT650 only...

Page 96: ...TO Clutch Group 97 7 2 AutoHD PTO Assembly Group 98 7 3 AutoHD PTO Linkage Group 99 7 4 Clutch Assist Group 100 7 5 Kraft Fluid Drive Group Optional 101 7 6 Kraft Fluid Drive Installation Optional 102 7 7 Kraft Fluid Drive Breakdown Optional 103 7 8 Kraft Fluid Drive Maintenance Optional 104 ...

Page 97: ...es not include the clutch assist assembly ITEM PART NUMBER DESCRIPTION OD 48080050 8OF Complete PTO and Clutch Assembly 03 08 1 OD 41500217 Pilot Bearing JD 2 OD 41500237 Clutch Disk 3 OD LC1919 Pressure Plate 03 08 4 OD 41500248 Throw out Bearing 03 08 5 OD 41500172 Clutch Cover 6 OD 45000054 Bolt 3 18 16 x 1 7 OD 45000063 Lock Washer 3 8 8 OD 45000226 Bolt M10 1 50 x 35MM 9 OD 45000046 Lock Wash...

Page 98: ...units only Key belt drive units only 5 OD 41500203 PTO shaft 6 OD 45000105 Bolt 9 16 12 x 1 3 4 7 OD 45000177 Bolt 9 16 12 x 3 8 OD 45000103 Lock Washer 9 16 9 OD 41500204 PTO Housing 10 OD 41500242 PTO Collar 03 08 present 11 OD 41500207 PTO Bearing Front 98 GVM VAC www gvm vac com 7 2 AutoHD PTO Assembly Group February 2006 Present The AutoHD end cap is 6 sided the older Auto is round They are n...

Page 99: ...19 Linkage Rod End 7 see below Shaft Lever 8 41500102 Shaft Housing AutoHD 9 41500043 Grease Zerk 10 NLA NLA 11 41500045 Shaft Bushing 12 41500046 Shaft Collar ITEM PART NO DESCRIPTION 13 41500030 Rocker Ball 14 45000050 Nut 3 8 16 15 41500072 Pivot Ball 03 08 16 45000177 Bolt 3 8 16 x 1 3 4 17 45000063 Lock Washer 3 8 18 45000064 Flat Washer 3 8 19 45000012 Bolt 1 4 28 x 2 20 45000015 Locknut 1 4...

Page 100: ...UMBER DESCRIPTION 1 400050 A Clutch Cylinder 2 B3 3 3164 Cylinder Support Bracket JD 3 B3 3 3165 Clutch Bracket Arm 4 41500019 Linkage Rod end 41500019A Linkage Threaded insert 5 400050 C1 Bearing 6 41500102 Pivot Shaft tube Auto HD 7 4150041A HD Pivot Shaft 1 2 4 3 8 5 4 4 6 7 7 7 ...

Page 101: ...101 GVM VAC www gvm vac com 7 5 Kraft Fluid Drive Group Optional Fluid Drive Coupler Optional ...

Page 102: ...102 GVM VAC www gvm vac com 7 6 Kraft Fluid Drive Installation Optional Fluid Drive Coupler Optional ...

Page 103: ...103 GVM VAC www gvm vac com 7 7 Kraft Fluid Drive Breakdown Optional Fluid Drive Coupler Optional ...

Page 104: ...104 GVM VAC www gvm vac com 7 8 Kraft Fluid Drive Maintenance Optional Fluid Drive Coupler Optional ...

Page 105: ...www gvm vac com GVM 8 0 BLOWER HOUSING GROUP BLOWER HOUSING GROUP 8 0 8 0 BLOWER HOUSING GROUP 8 0 105 8 1 Blower Housing Group 106 ...

Page 106: ...r 4 LCT650 601 Bushing 5 LCT650 601 K Key 6 LCT60 652 Shaft Protector 7 5CZ 500 750 Bolt 8 7700 20160 Intake Elbow 9 6410 51 Limit Switch 10 Limit Switch Bracket 11 6600 618 18 Clamp 12 7700 1000 Skid 13 7700 1004 Exhaust Duct 10 9 11 8 4 6 5 7 3 12 2 1 13 14 15 ITEM PART NUMBER DESCRIPTION 14 7700 1002 Exhaust Duct Flange 15 550 1007G Exhaust Duct Gasket ...

Page 107: ...www gvm vac com GVM 9 0 Hydraulic Group HYDRAULIC GROUP 9 0 9 0 Hydraulic Group 9 0 107 9 1 Hydraulic Tank Assembly 3X 108 9 2 Valve Body Assembly 3X 109 ...

Page 108: ...ate not shown 3 SCL 5CT1214 Site Glass 4 TCC 2019 Hydraulic Hose Suction 16 x 30 Long 5 Fitting Tank to Hose 6 SCL800 017JD Hydraulic Pump 7 TCC 2017 Hydraulic Hose Pressure 8 x 117 5 Long ITEM PART NO DESCRIPTION 8 Fitting 90 Degree 9 Call Fitting 10 Call Fitting 11 TCC 1107 Filter Indicator 12 TCC 1105B Filter Assembly 13 TCC 1105C Filter Element Only 14 Fitting 90 Degree 15 TCC 2018 Hydraulic H...

Page 109: ...ief Valve 9 550 1713 Dump Down Relief Valve ITEM PART NO DESCRIPTION 10 TCC 1100F Check Valve 11 550 1716 Din Connector Plug 12 550 1705 Vented Relief Valve Cartr 13 550 1704 Counter Balance Valve 14 550 1711 Dump Manifold Block 15 550 1710 Filter Cartridge 16 550 1707 Flow Control Orifice 045 17 550 1708 Flow Control Orifice 040 18 TCC 1100L Cavity Plug not shown 19 550 1703 Nut for 12 20 020113 ...

Page 110: ...Group 114 10 5 Light Bar Group Optional 115 10 6 Automated Door Latch Group Optional 116 10 7 Manual Top Hinged Door Optional 117 10 8 Side Hinge Manual Doors Optional 118 10 9 Side Hinge Manual Door Interior Optional 119 10 10 Bottom Exhaust Group Optional 120 10 11 Hood Scoop Group Optional 121 10 12 Chipper Door Group Optional 122 10 13 Chipper Hitch and Camera Group Optional 123 10 14 Backup C...

Page 111: ...nk Includes 2 6 2 800 3502 Fuel Cap 3 8341 A 7000 Fuel Sender 4 MET633 901M Grommet 5 MET633 901 Fuel Fitting Not Pick Up 6 800 2527 Fuel Fitting Pickup Tube ad Screen 7 800 3506 Tank Support Bracket Bottom 8 800 3504 Tank Support Bracket Front 9 800 3505 Tank Support Bracket Top 10 800 2506B Fuel Tank Wiring Harness ...

Page 112: ... Container Screens ITEM PART NUMBER DESCRIPTION 1 SCL805 810 Screen 2 required for 14 20 CY 3 required for 25 30 CY SCL805 810M Replacement mesh screen 36 W x 100 roll 2 OD 200008 Spring Clip 3 OD 7502 99 Lock down bracket 3 3 2 1 1 3 2 1 ...

Page 113: ...50 010 Tread Plate Platform 8 6410 51 Body Limit Switch 9 TCC 1114 Poly Fender 1 fender ITEM PART NO DESCRIPTION 10 TCC 1115 Fender Mounting Bracket Kit bracket and bolts included for One side 11 Call Cylinder s 12 2800 103 7 92907 5 92907 10 92907 5 Check Valve 25 30 CY Check Valve 25 30 CY Check Valve 20 CY Check Valve 14 CY Sept 2013 Nov 2013 needs 2 Champion Hoist thru Sep 2013 and Dec 2013 an...

Page 114: ... rear of unit LED Marker Light Yellow front of unit 2 SCL800 028 Door Hinge 3 STD 2213 A LED Strobe Light with Flasher 4 STD 2414 LED Tail Light Assembly after 01 05 94706 Plug Harness after 01 05 5 60700 Oval Grommet for tail light 6 LCT60 615B License Plate Light 7 LCT600 010 License Plate Bracket 1 1 1 3 1 1 1 3 1 5 5 4 4 4 5 4 5 6 7 6x 2 1 2 4 3 5 6 7 ...

Page 115: ...115 GVM VAC www gvm vac com 10 5 Light Bar Group Optional OPTIONAL 1 2 3 ITEM PART NUMBER DESCRIPTION 1 550 008 Light Bar Bracket 2 660700 Grommett 3 STD 2414 Strobe Light Assembly ...

Page 116: ...inder Guide 4 800 410 Spring 5 800 411 Washer 6 800 412 Pin 7 800 406 Flange Bearing 8 800 407 Pillow Block Bearing 9 800 402 Actuator Shaft short 10 800 403 Actuator Shaft long ITEM PART NO DESCRIPTION 11 800 404 Hook Assembly 12 800 405 Center Pivot Arm 13 800 413 Nut 14 800 414 Key Hook Assembly 15 800 433 Limit Switch 16 800 434 Bolt 17 800 435 Switch Cover 18 800 436 Switch Actuator Cam 19 80...

Page 117: ... Door Items 1 7 1 800 2825 Door Rod 2 800 2826 Rod Holder 3 800 2827 Slide Pad 4 800 2828 Center Gusset 5 800 2829 Door Latch Pin 6 800 2930 Door Latch Base 7 800 2931 Handle 8 800 2932 Handle Grip ITEM PART NO DESCRIPTION 9 800 2933 Truss Bolt 10 800 2934 Truss Nut 11 800 2935 Top Truss 12 800 2936 Bottom Truss 13 800 2937 Hinge Door Side 14 800 2938 Hinge Bolt 15 800 2939 Hinge Frame Side ...

Page 118: ...IPTION 1 7502 14A Door Rod LH 2 7501 14B Door Rod RH 3 7502 2 Rod Bracket 4 7502 3 Rod Bracket Back 5 1969 7X Seal Pin 6 1969 39 Bushing 7 1969 4X Seal Plate ITEM PART NO DESCRIPTION 8 1969 5 Handle Clip welded on 9 1969 6X Handle 10 7502 1 Keeper 11 7502 99 Lock Down Bracket 12 SCL800 027B Door driver side 13 SCL800 027A Door pass side NS SCL800 028 Hinge for Door ...

Page 119: ...ART NUMBER DESCRIPTION 1 SCL800 034 Door Seal Bracket L Shaped bolts to welded piece on box 2 SCL800 030 Door Seal Rubber 3 SCL800 811 Deflector Rubber 4 Call Nose Cone Liner 5 SCL800 881 Deflector Rubber Retainer 6 NA NA 7 SCL800 035 Door Seal Bracket vertical 8 SCL800 030 Dooor Seal Rubber vertical same as 2 ...

Page 120: ... on 7 800 2901 Side Panel RH ITEM PART NO DESCRIPTION 8 800 2902 Center Side Panel 25CY only 9 800 2903 Side Panel LH 10 800 2911 Hopper Pan Long inside box 11 800 2912 Hopper Pan Brace Plate in side box 12 800 2909 Side Panel Flange RH 13 800 2908 Side Panel Flange LH 14 8BXOH 001B Tab Bracket 15 550 1830 Bumper Guard 6 4 3 5 5 1 1 2 5 5 3 4 7 9 8 12 13 13 12 8 7 9 11 11 10 10 11 11 4x Tabs Brack...

Page 121: ...00 Complete Assembly 1 800 1905 Rear Panel 2 800 1902 Front Panel 3 800 1903 Cross Brace 4 800 1906 Hat Channel Nut 5 800 1901 Hat Channel Bracket 6 800 1904 Side Stiffener 7 800 1902L Side Panel Left Hand 8 800 1902R Side Panel Right Hand 9 800 1907 Screen Retainer 2 1 3 3 9 9 4 4 4 5 5 5 8 7 6 5 4 4 4 5 5 ...

Page 122: ... Optional OPTIONAL 1 2 3 3 4 4 5 5 ITEM PART NUMBER DESCRIPTION 1 8X THDCH Door Assembly Chipper Style only 2 800 800 Chipper Access Door 3 800 2712 Pin Bracket comes with 6 pin not sold separately 4 800 2712 Pin comes with 5 bracket not sold separately ...

Page 123: ...ptional OPTIONAL 2 5 6 4 4 4 4 7 7 3 3 4 2 5 6 7 1 1 ITEM PART NUMBER DESCRIPTION 1 PH15 Pintle Eye 2 UU1235 Connector 3 UU56 NTSC 2 Rear Camera Package 4 STD 2414 Brake Light 5 LCT600 010 Licence Plate Bracket 6 LCT60 615B License Plate Light 7 STD 2213 Strobe Light ...

Page 124: ... com 10 14 Backup Camera Group Optional OPTIONAL Sony 2 3 1 5 4 ITEM PART NUMBER DESCRIPTION UU 56 NTSC 2 Complete Assembly 1 Monitor Mounting Bracket 2 LCD Monitor 3 Camera 4 Camera to monitor Harness 5 Input Wiring Harness ...

Page 125: ...www gvm vac com GVM 11 0 HOSE BOOM GROUP HOSE BOOM GROUP 11 0 11 0 HOSE BOOM GROUP 11 0 125 11 1 Boom Assembly 3 Axis 126 11 2 Hinged Boom Frame Assembly 3 Axis 127 INDEX Index 129 ...

Page 126: ...11 8X 002F Bushing 625 IDx 875 ODx1 12 800 713 Nut 5 8 13 800 1011 800 1012 Cradle Arm standard Cradle Arm Down Exh Box PART NO DESCRIPTION 14 800 1010 Hose Cradle 15 SCL816 813 Hose Support Tube 16 8X 002D Bushing 625 IDx 75 ODx5 17 Call Bolt 18 LCT616 601MA HD Nozzle 45 degree 19 SCL816 604 Hose Clamp 20 LCT616 603U Hose Support Band 21 SDH 16 120 UC SDH 16 144 UC Intake Hose 10 Long Intake Hose...

Page 127: ...nder 4 550 1801 Chain 5 550 1800 Connector 6 550 1800 B Pin 7 550 1812 Boom Swivel 8 8X 002E Bushing 9 550 1812 B Swivel Bushing ITEM PART NO DESCRIPTION 10 550 1813 Swivel Pin 11 550 1808B Bolt 12 550 1808 Spring 13 550 1808C Nut 14 450 1412 Grease Zerk 15 450 1411 Fitting 16 Call Grease Hose 17 Call Grease Hose 020713 19 18 17 16 16 17 1 12 4 3 9 4 10 7 8 9 8 5 6 5 6 2 13 14 11 15 ...

Page 128: ... IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR If the decal above is missing or damaged call your GVM dealer immediately and we will send you a re placement free of charge Never operate a unit with damaged or missing safety decals GVM s leaf collectors are NEVER to be used to accommodate riders If your unit has been modified to accommodate riders remove these modifications immediately as this can r...

Page 129: ...9 E Engine Mount 87 Exhaust Duct 105 Exhaust Pipe 88 F Fan Chaffe 94 Fender 113 Filler Cap 108 Filter Element 84 85 Flange Bearing 94 Fluid Drive 102 Fork 98 Fuel Cap 111 Fuel Gauge 80 Fuel Sender 111 Fuel Tank 111 G Gauge 80 H Handle 117 118 Harness Switch 80 Hinge 114 117 118 Hood 80 86 Hood Scoop 121 Hook 116 Hose Clamp 126 Hose Cradle 126 Hose Flange 126 Hose Support 126 Hydraulic Cylinder 116...

Page 130: ... 93 Rocker Switch 80 Rod Bracket 118 Rubber Boot 81 Rubber Stop 122 S Screen 112 Sender Oil Pressure 90 Sender Water Temperature 90 Shaft 106 Shaft Lever 98 Sheet Metal 86 Shroud 89 Side Hinge Doors 118 Side Rail 87 Site Glass 108 Strobe Light 114 115 123 Switch Harness 80 Switch Oil Pressure 90 Switch Water Temperature 90 T Tachometer 80 Tail Light 114 Temperature Gauge 80 Terminal Cover 91 Throt...

Page 131: ...ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL GVM FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ...

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