GSK GSK928TE User Manual Download Page 175

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Connection

Appendix

170

Appendix 1 GSK928TE

Ⅱ

Tool post Controller Circuit Diagram

TK8

TK7

TK6

TK5

TK4

TK3

TK2

TK1

D1 D2 D3 D4 D5 D6 D7 D8

GND

＋

1N4148X8

630V/0.1uFX3

RJ-2W-100HOWX3

PC signal interface

Toolpost power supply interface

Toolpost coding mask interface

Toolpost motor interface

Toolpost coding mask

Toolpost motor

AC 50Hz 60/120W

GSK toolpost controller circuit diagram

GSK toolpost controller

GND

+24V

Summary of Contents for GSK928TE

Page 1: ...GSK928TE II Turning Machine CNC System User Manual...

Page 2: ...e to the length limit of the manual specific operations of the product and other causes Therefore the operations not specified herein may be considered impractical or unavailable This user manual is t...

Page 3: ...when switch on the system so that the system cannot work properly z Set the reference point of the program of the system according to the actual mounting position of the tool of the machine that the s...

Page 4: ...ertravel 74 4 10 Drive Unit Switch Control 75 Programming 76 Chapter 1 Programming Fundamentals 76 1 1 Coordinate Axis and its Direction 76 1 2 Machine Zero 76 1 3 Programming Coordinate 76 1 4 Workpi...

Page 5: ...2 2 Interface Graph 147 Chapter Three CNC Device Connection 148 3 1 X1 Communication Interface 148 3 3 X3 Spindle Encoder Interface 150 3 4 X4 Tool Post Device Interface 152 3 5 X5 Feed Drive Unit In...

Page 6: ...read completely Follow safety instructions for the machine that the system will control Do not run the machine until you have completely read both the instructions and this manual User must follow the...

Page 7: ...the operator serious injuries Alarm Wrong operation may injure the operator and damage the system Warning Improper operation may result in damage to the machine as well its products Important informat...

Page 8: ...ctors and inflammable substances from entering the system Keep the system away from inflammable and explosive substances Avoid places where there is powerful electromagnetic interference Install the s...

Page 9: ...switch on the system until making sure the connection is correct The emergency stop button is able to disconnect all power supplies when the system breaks down Do not switch on off the system frequent...

Page 10: ...the rapid traverse and when the tool and the workpiece are interfered the tool the machine and the workpiece may be damaged and even the operator injured 3 Applicability of user manual The manual int...

Page 11: ...ds the machine to work wrongly so as to damage the workpiece and the tool as well injure the operator 4 When tool compensation is needed check the direction and the amount of the compensation Improper...

Page 12: ...uper large scale integrated circuits ISO CNC code is used to write part programs The system is characterized by level precision control a full screen editing Chinese operation interface real time demo...

Page 13: ...ams 100 2 1 Graphic LCD 480 240 lattice TFT color LCD 2 11 Communication interface Standard RS 232 2 12 Tool selection 4 up to 8 2 13 Compensation Tool compensation clearance compensation 2 14 MPG MPG...

Page 14: ...s of data 0 9 3 3 Address keys Input English letters in word addresses of part programs 3 4 Function keys All function keys are based on Numerical Control of Machine Symbol INCREASING RAPID OVERRIDE T...

Page 15: ...lid in JOG AUTO mode whether machine zero is valid is defined by Bit7 of P12 Z MACHINE ZERO RETURN It is valid in JOG AUTO mode whether machine zero is valid is defined by Bit7 of P12 DRY RUN In AUTO...

Page 16: ...t program Press ENTER to confirmation PAGE UP page up to search programs or parameters in EDIT PARAMETER OFFSET operation mode PAGE DOWN page down to search programs or parameters in EDIT PARAMETER OF...

Page 17: ...de RAPID TRAVERSE FEED Switching rapid traverse and feed MANUAL STEP Selecting each step width or MPG feed in STEP MPG Handwheel mode X MPG Handwheel X motion is controlled by the MPG Handwheel when t...

Page 18: ...Select the next tool number neighboring to the current one Note The above mentioned pressing keys are valid in JOG AUTO and DIAGNOSIS mode when X Z does not move but only cooling control is valid 3 9...

Page 19: ...f 2 the power switch of the machine is turned off Note The system should be initialized when it is turned on firstly The initialization operations are as follows Press the reset key and 9 key and then...

Page 20: ...ode which is that of last power off 4 3 EDIT Mode In EDIT mode the user manually inputs or modifies the content of part program by operation panel In EDIT mode create select and delete part programs b...

Page 21: ...number of block or the key is released 3 cursor LEFT key The cursor moves left one character when the key is pressed once The key being pressed down the cursor sequentially moves left till the first...

Page 22: ...gram number and display the content of next page 11 Double functions key Each key has two definitions Pressing it once is the first definition value namely U W I K D R The same key is pressed again th...

Page 23: ...of part program or in the course of editing program content The system displays as Fig 4 when is pressed in the state of catalogue search of part program 4 3 2 1 Creating a New Part Program 1 Press in...

Page 24: ...s in the state of catalog search of part program 2 Input the required deleted program number by keyboard 3 Press and the system will display Confirm 4 Press to delete the part program which program nu...

Page 25: ...program Press to input and then press so the selection is completed See Fig 7 Fig 7 Selecting a part program Note 1 After the first power on the system enters EDIT mode or there is no content in the...

Page 26: ...and any keys are pressed to return to EDIT mode 7 Press to pause the sending 4 3 2 5 Inputting a Part Program Input the stored part program from the external PC to CNC system 1 Connect the communicat...

Page 27: ...ke 4 3 2 6 Deleting All Part Programs Delete all programs once in the program memory area of CNC system Press in the state of catalog search of part program Input by keyboard Press and the system prom...

Page 28: ...cks and each block consists of a block number codes and data Start the machine and gain the standard workpiece after inputting the part program content according to the technology flow EDIT mode of CN...

Page 29: ...uence number of next block and the content of program should be input continuously 5 Input completely the last block and press to end the input of content of program 6 The cursor rapidly moves in the...

Page 30: ...erted the operation is not executed 6 The inserting is completed 7 If the block is inserted before the first block is pressed to move the cursor to the under N of the first block and the system will g...

Page 31: ...move the cursor to the required block 2 Press to move the cursor to the under of the address N of required block 3 Press 4 Delete all content of the selected blocks 4 3 3 5 Inserting a Word in a Block...

Page 32: ...lock Delete the invalid content 1 Press to move the cursor to the required address character 2 Press to delete the address character 4 3 3 7 Modifying a Word in a Block Adopt two methods to modify an...

Page 33: ...Z direction and other functions can be completed by operating the keyboard When P11 Bit3 is set to 1 the actual spindle speed can be displayed real time when P11 Bit3 is set to 0 the programming spin...

Page 34: ...omatically accelerates decelerates the slide will continuously traverse not to stop when the motor runs rapidly The actual moving distance is determined by max speed of the motor the acceleration dece...

Page 35: ...the slider is traversing and the feed hold knob rotates to the feed hold position the slider will decelerate to stop and the unfinished step width will not be reserved 4 4 3 Manual MPG Handwheel Cont...

Page 36: ...the MPG stops The actual moving distance is determined by max speed of motor the acceleration deceleration time the feedrate override and the MPG speed The rapider the speed is the longer the accelera...

Page 37: ...id traverse override is as follows Switch feed rapid traverse Increase one gear of rapid traverse speed by pressing it once Max 100 Reduce one gear of rapid traverse speed by pressing it once Min 25 P...

Page 38: ...the spindle again and traverse the tool to cut a face on the workpiece in Manual mode 3 Do not move Z but X to the safe position and stop the spindle Select a datum mark it is a fixed point on the mac...

Page 39: ...ate values do not be changed in the new one if the workpiece coordinate is created again and at the moment the program reference point needs to be set again The initial value of program reference poin...

Page 40: ...nual mode 3 After inputting the data press the system automatically counts the required moving distance and direction With Run on the screen press to move to the input coordinate position Press to sto...

Page 41: ...dle hold knob is set in the position where the spindle is forbidden to rotate the spindle cannot be started even if the spindle rotation CCW CW key is pressed See User Manual from the machine manufact...

Page 42: ...ted by P11 Bit4 When P12 bit 0 1 P11 Bit4 is invalid P11 Bit4 0 the gear signal is directly output for each bit Each gear signal corresponds to an output point from S0 to S4 S0 means that all output i...

Page 43: ...reduction gear of spindle is positioned on the low gear P10 Reach max speed when the reduction gear of spindle is positioned on the high gear P24 Reach max speed when the reduction gear of spindle is...

Page 44: ...with 4 tool selections It also can be extended to 8 tool selections when T5 T8 tool selection signals are input in code mode Three kinds of tool change methods are as follows Set P12 Bit1 to 0 and pre...

Page 45: ...d in the course of machining a workpiece Owing to the installation and tool offset the cutting position to which each tool rotates cannot coincide with that of the tool nose To avoid the tool offset i...

Page 46: ...tool to cut a face in Manual mode 8 Z does not move but X does to the safe position and stop the spindle Select a point as a datum mark usually the datum mark is a fixed point such as the chuck face t...

Page 47: ...nt tool number and tool offset number counts the offset value of the current corresponding tool number and stores it to the corresponding parameter area The offset value can be searched and modified i...

Page 48: ...set in the corresponding axis after executing the reference point return After executing X Z reference point return the system returns the state of canceling the tool offset and the system offset disp...

Page 49: ...ider begins to decelerate to the lowest traverse speed it is defined by P17 or P18 and traverses continuously The coordinate is set to the data defined by T9X or T9Z in the course of tool compensation...

Page 50: ...huck clamping in position signal within 5 seconds otherwise the system prompts Chuck Ready Failure After M11 is executed the system outputs the chuck releasing signal from X 7 19 the output pulse or t...

Page 51: ...the tailstock backward signal from X 7 16 the output pulse or the level signal is selected by the parameter the tailstock backward operation ends when executing M79 in the course of the spindle rotat...

Page 52: ...g 15 Fig 15 AUTO mode 4 5 1 Function Keys in AUTO Mode Switch Single Contiuous Run mode Switch Single block continuous Run by pressing Auto BLK is displayed in AUTO Single mode and Auto Run is display...

Page 53: ...ne the workpiece automatically 4 5 2 1 Running a Part Program from the First Block After entering AUTO mode the system automatically displays the previous two blocks on the screen and is displayed in...

Page 54: ...m Select Single mode to ensure the program is right after editing the part program The program will automatically execute one block by pressing once observing whether the machine running is the same t...

Page 55: ...ining run mode when the system enters AUTO mode Fig 16 Single block stop 4 5 3 Displaying in a Part Program Running When the part program is running this system displays the running state the dynamic...

Page 56: ...de press to display the planar solid in highlight square and the analog tool shape according to the set workpiece dimension as Fig 18 Fig 18 Planar solid graph in AUTO mode Fig 19 Path of tool nose di...

Page 57: ...the actual machining one If the workpiece is bigger and the selected scale will be reduced if the part is smaller and the selected scale will be enlarged which contribute to a better view effect 4 5 3...

Page 58: ...as spindle control cooling ON OFF and spindle speed can be operated by pressing the corresponding keys without the program running but the cooling can be also controlled in the course of program runni...

Page 59: ...e the rapid traverse speed The speed of slider will be changed if the rapid traverse speed override is changed when the programs are running 4 5 6 Operations in a Part Program Running The operations i...

Page 60: ...this execution The operations are as follows Press in automatic run and the system switches to the modification offset display window Press again and the system returns to AUTO mode displaying the wi...

Page 61: ...t At the moment the first traverse command of part program must be G00 and must be positioned with X Z absolute coordinates In this case the operation of program reference point return by pressing key...

Page 62: ...ter starting programs the feed hold knob can be rotated any time to control the spindle and the slider When the knob is placed to the position 1 programs run normally When the knob is rotated from 1 t...

Page 63: ...stroke of tool post in positive and negative direction If Z coordinate is not less than what is defined by P01 positive overtravel Z does not move instead positively but negatively If Z coordinate is...

Page 64: ...ent D value between the pointed position of pointer and zero is Z backlash value Note 1 Repeat the above mentioned operations many times to gain the exact measurement value Note 2 The measurement meth...

Page 65: ...G AUTO mode Bit 2 0 spindle encoder pulse 1200 pulse r 1 spindle encoder pulse 1024 pulse r the spindle speed is more than 120r min otherwise the system does normally execute the check Bit 1 selecting...

Page 66: ...ost rotates to execute the tool change after and are pressed Bit 0 0 spindle speed is controlled by the switching value 1 spindle speed is controlled by 0 10VDC analog value frequency controlling the...

Page 67: ...initial speed P18 to the highest speed P6 in linear movement with G00 or in Manual mode Unit millisecond The course of X acceleration is longer when the value of P20 is bigger So the value of P20 sho...

Page 68: ...ulic chuck tailstock control signal is pulse The pulse width is determined by P15 Bit 3 0 the hydraulic chuck control needs to check the clamp release in position signal 1 the hydraulic chuck control...

Page 69: ...erent input and output unit and the backlash is measured by the system coordinate changing the backlash can be input directly When the backlash is measured by the percentage form the measured value sh...

Page 70: ...X lowest initial speed mm min 50 150 8 9999 P19 Z acceleration time ms 600 300 8 9999 P20 X acceleration time ms 600 300 8 9999 P21 Initial speed of cutting feed mm min 50 100 8 9999 P22 Acceleration...

Page 71: ...t the sign The second input Move the curse to the required parameter number input directly the data to press or to complete the parameter modification Example rewrite the value of P05 to 4500 as Fig 2...

Page 72: ...release then release appear 1 CNC PAR P01 P26 DY3 2 CNC PAR P01 P26 DA98 3 CLEAR PRO 00 99 4 DEBUG 5 COPY FLASH 29C010 0 ESC PLEASE INPUT Pressing 1 system parameter initialization of optional steppe...

Page 73: ...escapes from the bit search but the cursor still points to the previous bit parameter Press and the system escapes from the bit search but the cursor still points to the previous or the next bit para...

Page 74: ...mode 4 7 1 Searching a Tool Offset Value The particular content of each offset value can be viewed in OFFSET mode Press or to search the pervious or the next offset value Press or to search the offse...

Page 75: ...parameter If the input value is positive the system adds the input value to the previous value and saves the sum automatically If the input value is negative the system reduces the input value from th...

Page 76: ...and the state of current signal is displayed anytime Note 3 Press any keys to escape from DIAGNOSIS mode into another one Note 4 The rotation tool post of GSK928TEII CNC System is equipped with 4 too...

Page 77: ...P11 Bit3 determines whether the system detects and displays the encoder lines in DIAGNOSIS mode z The encoder diagnosis can display the actual value when the spindle encoder is installed and the spind...

Page 78: ...mode the system can execute the auxiliary function of machine by pressing the auxiliary function keys on the operator panel instead of inputting commands After is pressed the spindle rotates counterc...

Page 79: ...ing the emergency switch rotates it clockwise in the direction of its upper arrowhead until automatically releasing The system will escape from the state of emergence stop and return to the previous m...

Page 80: ...according to the prompt and the troubleshooting in the manual 4 10 Drive Unit Switch Control In all non running states after pressing continuously twice the drive unit is closed and the motor is rele...

Page 81: ...ed with X and Z which are perpendicular each other to form X Z plane rectangular coordinate system as Fig 1 Fig 1 X Z plane rectangular coordinate system X It is defined to be perpendicular with the r...

Page 82: ...oint coordinate values as follows X 50 Z 70 1 3 2 Incremental Coordinate Value The incremental coordinate value is the distance from the previous position to the next one i e the actual moving distanc...

Page 83: ...al condition in programming define the workpiece coordinate zero i e the programming home in the workpiece drawing and the coordinate origin of CNC system command The workpiece coordinate system is cr...

Page 84: ...mode 00 99 integer M Auxiliary function Auxiliary operation command 00 99 integer T Tool function Tool number and compensation number 00 89 integer S Spindle speed function Spindle speed command 0 4...

Page 85: ...z G1 Preparatory function z X130 W 40 Motion data z F50 Motion speed z Enter End of block by pressing without being displayed on the screen Note 1 Each word of block is separated with the space genera...

Page 86: ...W P E L I K R G94 Outer and inner face taper cycle G94 X U Z W R F G74 Deep hole machining cycle on face G74 X U Z W I K E F G75 Grooving cycle G75 X U Z W I K E F G71 Outer roughing cycle G71 X I K...

Page 87: ...mmand and G00 are in the same block as possible when executing the tool change and the compensation G00 can define separately X or Z The traverse speed in G00 is set by P05 06 and controlled by the ra...

Page 88: ...the center coordinate G03 X U Z W I K F or G02 X U Z W R F Programming with radius G03 X U Z W R F Words Word Specified content Specification G02 Rotation direction Clockwise arc CW G03 Rotation dire...

Page 89: ...component with diameter and K is Z vector The direction of I K is the positive negative when it is the same time as X Z positive negative direction as Fig 7 Fig 7 Circle center coordinates I value is...

Page 90: ...1 mm the system alarms INCOMPATIBLE DATA When the arc from the starting point to the end point is more than 180 the system alarm OVERTRAVEL Note 3 When the system adopts R programming and 2R is less...

Page 91: ...inner and outer thread can be machined by G33 When X U are not zero in G33 the taper thread is machined When the spindle rotates clockwise the right hand thread is cut positively and the left hand th...

Page 92: ...rotary machining when there is no I I 2K Example G00 Z100 X20 G33 W 40 K3 I5 U6 2 P2 End point Z60 X31 20 3 G33 end face thread 45 U 2 W as Fig 9 4 W sign decides the direction of thread run out K si...

Page 93: ...machining thread as Fig 9 6 K sign decide the direction of the thread run out when K is omitted there is no the thread run out when there is no I I K 2 Example G00 Z100 X20 G33 K3 I1 6 D1 8 U20 7 P2 E...

Page 94: ...on 2 mm N0040 Z5 return to the starting point N0050 G01 X22 5 the second feeding 1mm N0060 G33 Z 50 P2 K2 5 the second thread cutting N0070 G00 X26 X tool retraction N0080 Z5 z returns to starting poi...

Page 95: ...ositioning the starting point of workpiece N0020 M3 S01 spindle CW N0030 G01 Z2 F500 Z approach the workpiece N0040 G32 Z 30 P1 5 Z infeed tool N0050 G00 Z20 leave the workpiece and return to program...

Page 96: ...next block Press the system will not return to the starting point of program but directly modify the current coordinates into the defined coordinate value by G50 Press other keys the system will not e...

Page 97: ...0 after executing G26 and the following program is needed to execute the programming Without G50 in the program G26 is executed according to the position of reference point defined by user in Manual m...

Page 98: ...100 Z 100 G31 Z30 F20 The moving distance is Z70 Z runs with 20mm min no matter what it exceeds Z30 Z always runs without the outer signal when Z 28 37 and the outer signal is valid Z immediately stop...

Page 99: ...o approach the initial speed of constant surface speed if there is big different otherwise the spindle speed is suddenly changed which also be caused by the big tool compensation value when the tool c...

Page 100: ...X U 2 Z X from A to B is negative so U 0 Z from B to C is negative so W 0 X from C to B is negative so R 0 W X U 2 Z X from A to B is negative so U 0 Z from B to C is negative so W 0 X from C to B is...

Page 101: ...cycle and stop at the end point of each step of cycle Note 3 If the next command is not the single traverse command in X or Z direction but other G M after the cycle ends the cycle will automatically...

Page 102: ...as Fig 16 2 Sta rting point of cutting End point of c utting P is positive K sign decodes the directions of the rotary machining and the thread run out K must not be omitted when there is no I I 2K E...

Page 103: ...0 R10 K3 I1 5 P 2 5 G92 end face thread as Fig 16 5 P is negative K sign decides the direction of the thread run out when K is omitted there is no the thread run out when there is no I I K 2 Example G...

Page 104: ...g It is necessary to execute the cutting feed many times at the moment only rewrite X coordinate value of end point of cutting feed or the increment value compared to the starting point The coordinate...

Page 105: ...sitive of X E F B1 B3 B2 X C D Rapid traverse b taper outer thread A 45 5 A B X D C Cutting feed a inch straight thread Fig 17 G92 thread cutting cycle B G R11 4 Example 1 Metric straight thread as Fi...

Page 106: ...between the starting point and the end point It is the face cutting if R is omitted F feedrate U 2 B A R X 2 C D W Z X Cutting feed Rapid traverse Fig 18 G94 end face turning cycle G94 cycle process 1...

Page 107: ...ol infeed 5mm the 3rd cycle A B3 C D A N0050 G94 X30 Z 5 R 20 tool infeed 5mm the 4th cycle A B4 C D A N0060 G94 X30 Z 5 R 25 tool infeed 5mm the 5th cycle A B C D A Note 1 In G94 cycle X Z R are not...

Page 108: ...gative so U 0 X from A to B is negative so W 0 X from C to B is negative so R 0 3 1 13 4 G74 Deep Hole Machining Cycle on End Face Command format G74 X U Z W I K R E F X U Z W coordinates of hole bott...

Page 109: ...The deep hole machining cycle on face as Fig 20 tool width 5 mm feed 6 mm once tool retraction 2 mm offset 5 mm once F 100 mm min Fig 21 Deep hole machining cycle on the face R 0 N0050 G0 X0 Z40 posit...

Page 110: ...23 G75 grooving cycle G75 grooving cycle process 1 X feeds the distance I at F speed 2 X rapidly retracts the distance K 3 X feeds to B by repeating the steps 2 3 4 X rapidly retracts to A 5 Z 0 Z ra...

Page 111: ...d cycle is applied Although the system only defines the path of finish machining in programming it can automatically specify the tool path in the course of roughing 3 1 14 1 G71 Outer Roughing Cycle C...

Page 112: ...must be only increased or reduced only Note 3 Cannot call the subprogram in the block from A to B Note 4 The tool stops at the end point of the last block in the final tool path after the cycle ends N...

Page 113: ...hining I Z cuts feed once K Z retracts once L block amount of the final path without itself Range 1 99 F feedrate I K Z W C u ttin g fe e d R a p id tra v e rs e Fig 28 G72 face roughing compound cycl...

Page 114: ...X0 N0110 G00 Z50 Z returns to the starting point of machining N0120 X180 X returns to the starting point of machining N0130 M5 stop the spindle N0140 M9 Cooling OFF N0150 M2 end of program 3 1 15 G22...

Page 115: ...U5 W 5 X positively cuts 5mm Z negatively cuts 5mm N0070 G80 end of cycle body N0080 G26 X Z rapidly retracts to program zero N0090 M5 stop the spindle N0100 M9 cooling OFF N0110 M2 end of program Mac...

Page 116: ...ffset are cancelled after returning to the program home 3 1 17 G98 Feed per Minute Command format G98 F F define the feed per minute of the feedrate of its following interpolation command Unit mm min...

Page 117: ...Programming Chapter Three Commands and Functions 112 G99 G01 X50 Z30 F0 2 G04 D2 G99 G01 X50 Z30 F0 2...

Page 118: ...utput is invalid M22 M23 The No 2 user output is valid M23 M24 The No 2 user output is invalid M24 With D parameter the output signal keeps a long time defined by D and the signal will be cancelled if...

Page 119: ...mat M30 End programs stop the spindle and the cooling OFF and return to the first block to wait 3 2 5 M03 M04 M05 Spindle Control Command format M03 M04 M05 M03 spindle rotation CW M04 spindle rotatio...

Page 120: ...on The spindle controlled by the frequency conversion will automatically gear shift to the third gear with M43 M41 M42 M43 only adopt the level output their output points are the same those of S1 S2 S...

Page 121: ...ock of the subprogram M99 If the subprogram is not behind the main program skip the program with M97 See Fig 31 Method one Method two N0010 G50 X100 Z50 N0010 G50 X100 Z50 N0020 M03 S1 N0020 M03 S1 N0...

Page 122: ...time defined by D when executing M21 M24 and then cancel the previous output and cancel the previous output M21 M24 without D output the long signal 3 2 13 M91 M92 M93 M94 User Input Command format M9...

Page 123: ...wing data to control the spindle speed Whether the spindle function is to control the multi gear motor or the converter motor is determined by P12 Bit0 according to the specific configuration 3 3 1 Mu...

Page 124: ...when the tool post has six or eight tool selections it is No 6 or No 8 tool b indicates the number of tool compensation data 1 8 corresponds the group No of eight groups tool offset in offset paramet...

Page 125: ...m coordinates z In Manual mode when Tab is executed the tool change of No a tool is executed a 0 do not execute the tool change and then the tool compensation value which should be executed adds subtr...

Page 126: ...he same block But M21 M22 M23 M24 M25 M91 M92 M93 M94 and other commands are not in the same one block but in the separate one No 1 group All G code except for G04 No 2 group G04 No 3 group M00 M02 M2...

Page 127: ...ter cylindrical surface turning cycle Fig 33 Outer cylindrical surface machining N0000 G00 X100 Z150 set a the workpiece coordinate system N0010 M3 S1 start the spindle and set to the spindle speed ge...

Page 128: ...cycle again N0190 G00 X100 Z150 retract tool to safety position N0200 T22 execute No 2 tool change N0210 S2 set to the spindle high speed N0220 G00 Z103 tool approaches the workpiece N0230 X32 N0240 G...

Page 129: ...ng point of chamfer N0160 X16 W 1 cut a chamfer N0170 G00 X50 Z50 retract the tool to safety position N0180 T44 change No 4 thread tool N0190 S2 set the spindle to high speed the speed is not more tha...

Page 130: ...multiple threads N0010 G00 X100 Z50 set a workpiece coordinate system N0020 M03 S600 spindle rotates CW with 600n min N0030 T44 change No 4 tool and execute its offset N0040 G00 X25 Z5 rapid approach...

Page 131: ...proach the face of workpiece N0070 X16 turn the end face N0080 W 23 turn outer 16 N0090 X40 turn the end face N0100 W 63 turn outer 40 N0110 G02 X80 W 20 R20 turn convex arc N0120 G03 X120 W 20 R20 tu...

Page 132: ...chamfer 1 45 N0400 X41 retract the tool N0410 G00 Z153 rapidly traverse N0414 G01 X20 F200 approach the workpiece N0418 X10 F50 groove 10 N0420 G00 X100 X rapidly retracts the tool N0425 G26 return t...

Page 133: ...ly return to reference point program starting point X100 Z50 N0120 T22 change No 2 and execute its offset N0130 G00 X51 Z 20 rapidly traverse N0140 M98 P0160 L3 call subprogram N0150 M97 P0200 program...

Page 134: ...r N0320 G00 X46 position the cut point N0330 Z 62 N0340 G01 X42 Z 63 F50 chamfer N0350 X0 N0360 G27 return to X reference point N0370 G29 return to Z reference point N0380 T10 change the reference too...

Page 135: ...equired instruction code in the program Input the correct instruction code 9 DATA OVERFLOW The data exceeds its limit in the program Modify the program 10 BUFFER OVERFLOW The buffer zone is full and o...

Page 136: ...aphics display 9 ZERO F OVERRIDE Feed override is zero in manual feed or automatic machining Tune the feedrate override which is not zero 10 ENCODER ERROR The signal of spindle encoder cannot be detec...

Page 137: ...ission specifications 1 Select the transmission mode The program has two transmission mode separately used for 928TC series CNC 928TE series CNC and 25T series Firstly select 928TE 991 series in the s...

Page 138: ...GSK928TE Turning CNC System User Manual 133 2 Open the file illustration Use the file open button to select the required sending file Press the button and the system pops up the file window box...

Page 139: ...ramming Appendix 134 Select the file in the file select box and the file will display in the edit box of communication software as follows At the time edit files in the edit box of communication softw...

Page 140: ...User Manual 135 3 Saving a file Use the save file button to save the data in the edit box Click SAVE FILE and the system pops up a file save dialogue box select the save position and file name to sav...

Page 141: ...tton and the software window become the unavailable state At the time CNC automatically the sending state after it starts If CNC does not start within 2 minutes the communication program pops up the p...

Page 142: ...receiving and also the communication software firstly executes the sending When the sending is started the progress degree of communication software has the corresponding display When the sending is c...

Page 143: ...the same order i e we can firstly start CNC or communication software After the receiving is clicked CNC has no data within 2 minutes and automatically recovers the receiving progress degree will be...

Page 144: ...Manual 139 6 Related transmission settings Serial setting the software supports USB serial line and 1 255 serials 7 Transmission rate setting support 3 kinds of transmission rate but 928 series and 25...

Page 145: ...executed by the control bar in the under of the software as the follow figure 9 Advanced protocol setting general user need not use the function it is for the maintenance and debugging personnel 10 A...

Page 146: ...he initialization window press 5 to select the step 5 and the press 2 to copy the chip and the system displays INPUT CODE 6 Input 6 digit password 051000 if it is wrong the system escapes to the initi...

Page 147: ...k 1 Enter the initialization window as the above methods 2 Press 5 to select the step 5 and then select CHECK to check the chip check the running chip the system displays CHECK and the check result If...

Page 148: ...GSK928TE Turning CNC System User Manual 143 Connection Chapter One Interface 1 1 Interface Layout...

Page 149: ...tion Chapter One Interface Profile 144 1 2 Total Frame X drive unit Z drive unit Spindle encoder Tool post Machine input signal GSK928TE X5 X3 X4 X6 Power supply X1 Converter Machine output signal X7...

Page 150: ...GSK928TE Turning CNC System User Manual 145 1 3 Total Connection Layout MPG Encoder Tool post PC Motor RS232 input Motor Switching value Converter Switching value output Drive unit Drive unit...

Page 151: ...ol post Spindle encoder 1 X1 RS232 interface DB9 male socket 2 X2 MPG interface DB9 female socket 3 X3 Spindle encoder interface DB9 male socket 4 X4 tool post interface DB15 male socket 5 X5 motor si...

Page 152: ...3 T1 24V X3 Spindle encoder male socket X2 M P G female socket X1 RS232 male socket 0V PB PA P Z 5V MA MA PB PA MB MB 5V 0V 0V GND RXD TXD 0V M23 M24 M78 M11 M10 M 9 M5 M3 TPS SVC S1 M41 S2 M42 S3 M43...

Page 153: ...vel Communication baud rate 9600bps 3 1 3 Connect with the External PC by RS232 Interface CNC device 5 GND PC RS232 TXD RXD 2 3 PE 5 X1 2 3 GND RXD TXD Cable length 15m When the data is exchanged betw...

Page 154: ...ity the shells of CNC and PC should be connected separately to the ground wire as follows 3 2 X 2 MPG Interface The external manual pulse generator MPG can be connected to GSK928TE CNC by the MPG inte...

Page 155: ...pindle Encoder Interface GSK928TEII CNC is connected with the external spindle encoder by the thread interface X3 which is used for the thread machining tapping and so on 3 3 1 Signal Definition 26LS3...

Page 156: ...B 3 3 2 Specification Select 1200 or 1024 pulse rev encoder Supply voltage 5V 3 3 3 Interface Graph Pin No Name Function 1 PA Encoder pulse A 2 0V 3 5V 4 PZ Encoder pulse Z 5 PB Encoder pulse B 6 PZ E...

Page 157: ...interference is reduced at the moment It is recommended that the spindle encoder in differential output mode 3 4 X4 Tool Post Device Interface The tool post interface should be connected to the rotat...

Page 158: ...ts with 0V when the tool selection signal is in position Pin Name Remark 1 TL Tool post CCW rotation to output signal 2 24V 3 T1 No 1 tool in position signal 4 T3 No 3 tool in position signal 5 X0 X z...

Page 159: ...efinition X5 motor DB15 female 6 ZD 7 XEN 8 5V 5 XD 4 ZP 1 XALM 2 24V 15 ZEN 14 ZD 12 ZP 13 XD 10 0V 9 ZALM 3 XP 11 XP 3 5 2 Specification z Max pulse output frequency 250KHZ z Pulse length 2 s PinNo...

Page 160: ...3 5 3 Equivalent circuit 3 5 3 1 Drive unit alarm signal D rive unit CNC side 3k 24V 0V TLP181 3 5 3 2 Enabling signal 3 5 3 3 Pulse signal 3 5 4 GSK928TE CNC and compound stepper motor drive unit con...

Page 161: ...DY3 drive unit Z connection layout Single phase AC220V L N W U V PE R T D P 1 DY3 drive unit 10 3 2 9 CP CP Dir Dir EN EN 12 Zen 5V 14 8 6 4 GSK928TE II Zdir Zpu Zpu Zdir Metal shell 6 14 RDY1 RDY2 O...

Page 162: ...7 P12 D5 D6 P17 P18 P19 P20 P21 P22 For parameter definitions see Operation Parameter mode The shield cable must be employed to connect the stepper drive unit and CNC system otherwise which cause the...

Page 163: ...n layout between GSK928TE CNC and GSK DF3 GSK928TE X DF3 drive unit 3 Xpu 11 Xpu 5 Xdir 13 Xdir 8 5V 10 0V 1 CP Pulse X Pulse X 7 Xen 1 Xalm Direction X Direction X 5V Enabling X Alarm X 9 CP 2 Dir 10...

Page 164: ...id the motor stepping out because of the external interference 3 5 6 Connecting GSK928TE CNC and AC Servo Drive Unit Connection layout between GSK928TE CNC and GSK DA98 AC servo drive unit X connectio...

Page 165: ...ng Z Direction Z Metal shell 9 Zalm 2 24V 5 COM 24V Metal shell 10 RSTP 4 DG 17 DG 22 FSTP 13 Z0 2 Zero X4 toolpost socket When the stepper motor is used set the parameters of GSK928TE according to th...

Page 166: ...COM INH FG CWL 2 Xen 24V OV Xalm 1 2 7 10 50 FG 25 Metal shell 13 6 Metal shell MINAS V Three phase AC220V Z connection layout L2C L3C L2C CN2 X4 Z0 13 OZ OZ 23CWL 24 Three phase AC220V L1C PE P D V...

Page 167: ...24V SIGN S ON 42 31 AlM P OT N OT 47 Xdir 24V Xen Xdir 5 7 13 Xalm OV 10 1 2 3 8 GSK928TE II 32 41 ALM P CON Metal shell 43 Metal shell Yaskawa drive unit Z connection layout CN2 Z0 13 X4 PCO PCO 19...

Page 168: ...ect X Z negative limit signal to the signal XZL X Z axis positive limit switch signals Connect X Z negative limit signal to the signal M3XZ1 feed hold signal When it is valid i e switch contact ON the...

Page 169: ...ity switch without the contact the contact is proximal it is the LOW are used for DecX DecZ XZL XZL X0 Z0 M91 M93 SHL M3XZ1 M3XZ2 Interface method 3K CNC side It is connected when the signal is valid...

Page 170: ...photoelectric isolation 3 7 1 Signal Pin No Name Function 1 24 2 24 3 S1 M41 Spindle speed 1 spindle low gear 4 S2 M42 Spindle speed 2 spindle medium gear 5 S3 M43 Spindle speed 3 spindle high gear 6...

Page 171: ...ressor which should be close to the load as possible When the machine is connected with the electric capacity load it must be employed with the current limiting resistance in series 4 M8 M9 M3 M4 M5 c...

Page 172: ...f M10 M11 M78 M79 controlled by pedal switch is as follows M 1 1 M 7 9 M 1 0 M 7 8 i n p u t s i g n a l d Pulse control mode output sequence of M10 M11 M78 M79 controlled by pedal switch is as follow...

Page 173: ...ll of X7 socket 3 8 3 Interface Method of Control Signal Pin No Name Function 1 24 2 24 3 S1 M41 Spindle speed 1 spindle low gear 4 S2 M42 Spindle speed 2 spindle medium gear 5 S3 M43 Spindle speed 3...

Page 174: ...CNC System User Manual 169 3 8 4 Interface Method of Analog Voltage The system is connected with the converter by the shield cable _ Machine side CNC side Control voltage inpu t interface Converter L...

Page 175: ...10 11 12 13 4 3 2 1 T1 T2 T3 T4 T5 T6 T7 T8 GND 24V U V W PE 1 2 3 4 5 6 7 8 4 3 2 1 1N4148X8 630V 0 1uFX3 RJ 2W 100HOWX3 PC signal interface Toolpost power supply interface Toolpost coding mask inter...

Page 176: ...SHL DECX DECZ T1 T3 T2 T4 XZL XZL XORG ZORG XALM M91 M92 ZALM M93 M94 24V R117 R118 R119 R120 R121 R116 5V O116 O117 O118 O119 O120 O121 I20 I21 I22 I23 I24 I25 O124 NMI R124 R125 C100 ESP 24VGND 24V...

Page 177: ...25 13 X7 O200 O201 O202 O203 O204 O205 O206 O207 GND 24VGND O216 O217 DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO10 DO11 DO12 DO13 DO14 DO15 DO16 DO17 DO20 DO21 SVC AGND S01 S02 M21 M22 M23 M24 S03 M32 M33 S0...

Page 178: ...11 VCC 16 GND 8 U302 ZD ZP XD XP 24VGND O300 O301 GND MA MB MA MB C303 C302 C305 C304 GND GND MA MB MA MB PGA PGB PGA PGB R304 R305 R306 R307 R308 R309 R310 R311 ZD ZD ZP ZP XD XD XP XP R312 R313 R314...

Page 179: ...is the low level The proximity switch signal is connected with GSK928TEII machine zero return deceleration signal interface Decx or Decz Metal induced block installed on the slide of machine T1 T2 T3...

Page 180: ...starts to detect the machine zero return signal When X0 Z0 receives the low level signal the slider reaches the Zerp the machine zero return is over and CNC displays the values defined by T9X T9Z The...

Page 181: ...motor M e c h a n i c a l l y d r i v e n M e c h a n i c a l l y d r i v e n C o d i n g m a s k Encoder Spindle FWD REV CNC 0 10V 0V Converter X3 encoder A n a l o g v o l t a g e i n p u t t e r m...

Page 182: ...eleration signal of Z reference point return 6 24V 7 0V 8 0V 9 XL X negative limit 10 ZL Z negative limit 11 M93 M94 No 2 user input release in position 12 M3XZ1 Feed hold signal 13 0V 14 ST Cycle sta...

Page 183: ...dle rotation9CCW 10 11 12 TPS Hydraulic tailstock pedal signal input 13 SVC Converter control voltage 14 24 15 0V 16 M21 M22 M79 No 1 user output tailstock backward 17 M23 M24 M78 No 2 user output tai...

Page 184: ...epper motor A 2 J1 2 3 B Stepper motor B 3 V Stepper motor V J1 2 4 B Stepper motor B 4 J1 2 5 C Stepper motor C 5 W Stepper motor W J1 2 6 C Stepper motor C 6 J1 2 7 7 PE 6 Power supply J3 2 male avi...

Page 185: ...Connection Appendix 180 J3 1 AC220V J3 2 0V...

Page 186: ...em User Manual 181 Appendix 6 Appearance Installation Dimension of GSK928TE Turning CNC System 4 E T S F D L R P I N 1 K M G X U Z 7 W 6 5 0 3 2 9 8 DELETE STEP ESC ENTER INPUT EDIT JOG AUTO H L Z X Z...

Page 187: ...uangzhou 510165 China Website http www gsk com cn E mail sale1 gsk com cn Tel 86 20 81796410 81797922 Fax 86 20 81993683 All specifications and designs are subject to change without notice April 2009...

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