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GSi GrainVue, Installation Manual

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Contents

Chapter 1

Safety Precautions ....................................................................................................................5

Safety Guidelines ........................................................................................................................5
Cautionary Symbol Definitions......................................................................................................6
Safety Cautions...........................................................................................................................7
Safety Decals ........................................................................................................................... 11
Operating Conditions.................................................................................................................13
Maintenance and Service...........................................................................................................13
Safety Sign-off Sheet.................................................................................................................14

Chapter 2

Gateway Installation ................................................................................................................15

Gateway Installation — Overview ...............................................................................................15
Installing the Power Supply Unit (PSU) .......................................................................................15
Installing the Gateway ...............................................................................................................18

Chapter 3

Cable Monitoring Overview .....................................................................................................23

Installation Overview .................................................................................................................23
System Overview ......................................................................................................................24

Chapter 4

Installing the Cable Monitoring Hub ........................................................................................25

Chapter 5

Installing the Power Supply.....................................................................................................29

NOTE.......................................................................................................................................29
OPTION 1: Solar Powered .........................................................................................................29
OPTION 2: Installing the Power Supply Unit ................................................................................29
OPTION 3: Installing the Fan Control Module ..............................................................................32

Chapter 6

Connecting the T/RH Cables ...................................................................................................43

Cable Installations .....................................................................................................................43
Cable Positions .........................................................................................................................43
OPTION 1: Single Cable Connection ..........................................................................................44
OPTION 2: Installing and Connecting the Mux Whip ....................................................................45
OPTION 3: Installing and Connecting the Mux Box ......................................................................46

Chapter 7

Activating the Cable Monitoring Hub.......................................................................................49

Chapter 8

Appendix.................................................................................................................................51

Appendix-A: Fan Control Wiring Diagram ....................................................................................51
Appendix-B: Firmware Upgrade Procedure .................................................................................52
Appendix-C: Cable Connection Ports..........................................................................................53
Appendix-D: Cable Reference Details .........................................................................................54
Appendix-E: Risk Analysis .........................................................................................................55

Limited Warranty — N.A. Grain Products ................................................................................57

PNEG-2347

Cable Monitoring System

3

Summary of Contents for GrainVue

Page 1: ...Cable Monitoring System Installation Manual PNEG 2347 Version 1 0 Date 11 01 21 PNEG 2347...

Page 2: ...rations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 2347 C...

Page 3: ...Power Supply 29 NOTE 29 OPTION 1 Solar Powered 29 OPTION 2 Installing the Power Supply Unit 29 OPTION 3 Installing the Fan Control Module 32 Chapter 6 Connecting the T RH Cables 43 Cable Installation...

Page 4: ...NOTES 4 PNEG 2347 Cable Monitoring System...

Page 5: ...to inform others as required Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SER...

Page 6: ...symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result i...

Page 7: ...nstructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and...

Page 8: ...cleaning or maintaining equipment Make sure all equipment and bins are properly grounded ST 0075 1 Fall Hazard Ladders stairways and platforms are for use by competent and trained personnel only Do no...

Page 9: ...PE as needed Complete a permit to work and follow all permit required confined space entry procedures defined by the site manager Make sure that the area has been purged of any hazard ous products or...

Page 10: ...ocate Crusted material will collapse and suffocate If you must enter the bin 1 Shut off and lock out all power sources 2 Use a safety harness and safety line 3 Station another person outside the bin 4...

Page 11: ...service and maintenance of the equipment To replace a damaged of missing decal contact us to receive a free replacement GSI Decals 1004 E Illinois Street Assumption IL 62510 Phone 1 217 226 4421 Loca...

Page 12: ...cal No Decal Description On bin door covers DC GBC 1A Warning Keep Clear of Augers On bin door covers DC GBC 2A Warning Unload Instructions GrainVue fan control 530 00147 Danger GrainViz Fan Safety Te...

Page 13: ...r outdoor use Operating Temperature 30 C to 50 C 22 F to 122 F Storage Temperature 30 C to 50 C 22 F to 122 F Operating Relative Humidity 0 to 95 non condensing humidity Altitude Maximum 2000 m 6561 f...

Page 14: ...off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee...

Page 15: ...565 ft Recommended installation locations for PSU s and Gateway s are provided on a custom site map Installing the Power Supply Unit PSU Before You Begin Before installing the Gateway PSU refer to al...

Page 16: ...able glands 31 can be found packaged inside of the enclosure Figure 2 1 Installing the cable glands to the Gateway PSU enclosure 2 Gateway PSU 31 Cable gland 2 Insert the provided ethernet cable 14 an...

Page 17: ...power supply installation Make sure all power sources are disconnected before performing any maintenance or service Always follow all national and local electrical and safety regulation for your area...

Page 18: ...k The appropriate kit s will be provided on a per site basis Step 4 is the only step in this portion of the installation that will vary between the two kits 1 Install the WiFi omni Antenna 4 onto the...

Page 19: ...iti pole 5 Gateway top bracket 9 U bolt set 8 Ubiquiti pole 4 Install the WiFi and cell gateway kits a For cell gateway kits Install the LTE omnidirectional antenna 10 onto the ubiquiti pole 8 using t...

Page 20: ...ey below PORT A LoRa Antenna Use the provided blue LoRa transmission line for connection PORT B PoE This connection will be done later PORT C Active GPS Antenna Connected prior to shipping PORT D LTE...

Page 21: ...embly 13 can be mounted multiple ways choose an option that is best for your site location Figure 2 10 Gateway bracket assembly mounting positions 13 Gateway bracket assembly mounting position 7 Conne...

Page 22: ...NOTES 22 PNEG 2347 Cable Monitoring System...

Page 23: ...uded as a feature of the system Therefore it will require additional installation steps including the installation of the Plenum and Outdoor Sensor Switch Enclosure T RH Cable Connections 1 Single Cab...

Page 24: ...ontrol Module 1 19 511 0071B2 Cable Hub to Fan Control Module Cable 1 20 074 11957 Power Supply Unit 1 21 511 0041C2 Cable Hub to Power Supply Unit Cable 1 22 074 11955 Mux Whip 1 23 511 0042D2 Dual C...

Page 25: ...ssembled on the Hub 16 2 Align the Hub 16 with the curved slots in the mounting bracket 17 and re install using the wing nuts 26 Figure 4 1 Assembling the Hub onto the mounting bracket 16 Cable Monito...

Page 26: ...posure the Hub 16 should be placed on the south side of the bin roof 27 as illustrated in Detail A of Figure 4 2 page 26 Figure 4 2 Installing the Hub assembly onto the bin roof 16 Cable Monitoring Hu...

Page 27: ...upply Port 29 of the Cable Monitoring Hub 16 must maintain a minimum of 2 spacing throughout their entire length Figure 4 4 Cable connection and power supply ports in the Hub 16 Cable Monitoring Hub 2...

Page 28: ...NOTES 28 PNEG 2347 Cable Monitoring System...

Page 29: ...battery and solar panel that are included in the Hub assembly will provide the necessary power to the system If this option is selected there is no external or additional power supply required and th...

Page 30: ...very 3 using P clips Figure 5 2 Connecting the Power Supply Unit to the Cable Monitoring Hub 16 Cable Monitoring Hub 21 Cable Hub to Power Supply Unit Cable 20 Power Supply Unit 29 Power supply port N...

Page 31: ...he Power Supply Unit 20 as shown in Figure 5 4 page 31 2 Remove the pre installed cable gland 31 from the Power Supply Unit 20 Figure 5 4 Removing the power cable and the cable gland from the Power Su...

Page 32: ...structions below to install the Fan Control Module a The two unistrut 32 sections should be positioned across the second stiffener gap clockwise from the bin door and separated vertically by 7 1 2 b M...

Page 33: ...a Shorten the two provided unistrut channels 34 to 2 b Mount the shortened unistrut channels 34 vertically on the bin using sheets screws and washers as shown in Figure 5 6 page 33 NOTE Make sure to...

Page 34: ...age the cable 19 every 3 using P clips Figure 5 7 Connecting the Fan Control Module to the Cable Monitoring Hub 16 Cable Monitoring Hub 19 Cable Hub to Fan Control Module Cable 18 Fan Control Module 2...

Page 35: ...431 688 2068 WARNING Only a certified electrician can complete the power supply installation Make sure all power sources are disconnected before performing any maintenance or service Always follow all...

Page 36: ...trician can complete the power supply installation Make sure all power sources are disconnected before performing any maintenance or service Always follow all national and local electrical and safety...

Page 37: ...s shown in Figure 5 12 page 37 Figure 5 12 6 position terminal block 36 6 position terminal block 4 Plug the 6 position terminal block 36 into the JR1 receptacle which is labelled in Figure 5 13 page...

Page 38: ...lenum and Outdoor Sensor Switch Enclosure 1 Mount the Plenum and Outdoor Sensor Switch Enclosure 37 to the bin wall using the pre installed magnets at an accessible height from the ground in a locatio...

Page 39: ...to the 2 1 2 hole Push the foam core of the Plenum Sensor into the hole sealing all edges of the hole 4 Using two self tapping screws 1 fasten the Plenum Sensor mounting plate to the bin wall Then tig...

Page 40: ...ng the Outdoor Sensor to the sensor mounting bracket 40 Nut 47 Washer 45 Outdoor Sensor 49 Outdoor Sensor mounting bracket 46 Bolt 2 Mount the Outdoor Sensor mounting bracket 49 assembly onto the prev...

Page 41: ...9 Outdoor Sensor mounting bracket 47 Washer NOTE Figure 5 21 page 41 shows the electrical specifications for the Plenum and Outdoor Sensor Switch Enclosure Plenum Sensor and Outdoor Sensor This inform...

Page 42: ...NOTES 42 PNEG 2347 Cable Monitoring System...

Page 43: ...installing the T RH cables in their designated locations refer to the cable manufacturer s installation instructions 2 If only pre existing T RH Cables are being connected to the Cable Monitoring syst...

Page 44: ...ble Monitoring Hub 16 using the Dual Connector T RH Extension Cable 23 NOTE Make sure to secure the extension cable 23 every 3 by using P clips Figure 6 1 Connecting a single T RH cable to the Cable M...

Page 45: ...Since the Mux Whip interconnect cable is 2 m 6 5 make sure that the distance between the Mux Whip 22 and the Hub is not more than 2 m 6 5 Figure 6 2 Installing the Mux Whip onto the bin roof 22 Mux Wh...

Page 46: ...Interconnect Cable OPTION 3 Installing and Connecting the Mux Box The Mux Box needs to be installed on the bin roof in a location that allows access to the Cable Monitoring Hub and the various T RH ca...

Page 47: ...using the stripped Single Connector T RH Extension Cables 25 Terminate the stripped ends of the extension cables 25 into the Mux Box 24 using the labeled and ports See Figure 6 7 page 47 for an examp...

Page 48: ...rconnect cable 51 every 3 by using P clips Figure 6 8 Connecting the Mux Box to the Cable Monitoring Hub 16 Cable Monitoring Hub 28 Cable connection port 24 Mux Box 51 Mux Box Interconnect Cable NOTE...

Page 49: ...emove the magnetic key and notice a red LED light turn on The red LED will remain on for 30 seconds and will then turn off to save power The system will continue to remain ON even after the red LED tu...

Page 50: ...NOTES 50 PNEG 2347 Cable Monitoring System...

Page 51: ...Diagram Appendix B Firmware Upgrade Procedure Appendix C Cable Connection Ports Appendix D Cable Reference Details Appendix E Risk Analysis Appendix A Fan Control Wiring Diagram Figure 8 1 Fan control...

Page 52: ...Hub 4 Turn the Hub 16 ON refer to Chapter 7 Activating the Cable Monitoring Hub page 49 section of this guide 5 Once the Hub 16 is turned back ON the red LED on the Hub s solar panel will turn ON for...

Page 53: ...Chapter 8 Appendix Appendix C Cable Connection Ports Figure 8 3 Cable connection ports PNEG 2347 Cable Monitoring System 53...

Page 54: ...Chapter 8 Appendix Appendix D Cable Reference Details Table 8 1 Cable details 54 PNEG 2347 Cable Monitoring System...

Page 55: ...ts of the system are not designed to be installed in an environment where explosive gas or dust may be present Users are instructed NOT to install the cable monitoring boxes and the Cable Monitoring H...

Page 56: ...NOTES 56 PNEG 2347 Cable Monitoring System...

Page 57: ...OUT SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the pr...

Page 58: ...ulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4...

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