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5. Installation

26

PNEG-1162CEX

DMC DIII Stir-Ator

Trolley Drive Assembly

Run the trolley drive wire around the centre drive pulley and end idler pulleys, as shown

in Figure 5AN

Figure 5AN Drive Wire Attachment

Connect trolley drive arm to cable connector using one 1/2" SAE flat washer and 5/32" x 1" cotter pin.

(See Figure 5AO.)

BE SURE CABLE CONNECTOR IS AS SHOWN IN PHOTO. If assembled incorrectly,

connector will not go around cable pulleys.

Figure 5AO Drive Wire Attachment

Figure 5AP Correct Connector Alignment

Idler pulley

Trolley drive wire

Drive pulley

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Summary of Contents for DMC DIII Stir-Ator

Page 1: ...PNEG 1162CEX DMC DIII Stir Ator Owner s Manual PNEG 1162CEX Date 08 29 12...

Page 2: ...x II 2 D in accordance with the following harmonized standards EB60204 1 1997 EN292 1991 EN294 1992 EN50014 1998 EN1127 1 1998 EN50281 11 1999 EN13463 1 and 5 2001 EN60204 1 1997 EN292 1991 EN294 1992...

Page 3: ...ance 4 Installation 5 Operation 5 Chapter 2 Safety Decals 6 Chapter 3 Bin Loading 7 Chapter 4 Stir Ator Specifications 8 Chapter 5 Installation 9 Track 9 Suspension Chain Installation 10 Stirrer Assem...

Page 4: ...repair the unit 8 Caution needs to be exercised when using a ladder to perform service work in a partially filled grain bin The ladder can sink into the grain causing it to fall 9 Notice of noise and...

Page 5: ...ork must be safely earthed Operation 1 Read and understand the owner s manual 2 Keep all safety shields in place 3 Prior to inspecting servicing lubricating or adjusting the Stir Ator ensure the isola...

Page 6: ...AR OF ROTATING PARTS 1067021 1067021 Both sides of bottom motor mounting rail in trolley and both sides of optional offset AIRBORNE PARTICLES MAY BE PRESENT DURING AND AFTER OPERATION MAY IMPAIR VISIO...

Page 7: ...m 432 Kg 27 8 2 m 453 Kg 30 9 1 m 477 Kg 33 10 1 m 497 Kg 36 11 0 m 526 Kg 42 12 8 m 567 Kg 48 14 6 m 608 Kg 16 4 9 m Augers 27 Kg per Auger 18 5 5 m Augers 31 Kg per Auger 20 6 1 m Augers 34 Kg per A...

Page 8: ...8 PNEG 1162CEX DMC DIII Stir Ator 4 Stir Ator Specifications Section to be added...

Page 9: ...re the stirrer does not foul the roof or other objects in the bin See Figure 5F on Page 11 for recommended minimum dimensions 2 NOTE Internal ladders must be removed before installing stirrers 3 Mark...

Page 10: ...they do not foul the track wheels when fitted See Figure 5D Figure 5D Check clearance between long bin bolts Suspension Chain Installation Suspension chains can now be lowered through the roof centre...

Page 11: ...5 Installation PNEG 1162CEX DMC DIII Stir Ator 11 Figure 5E Suspension Bar and Chain Locations Figure 5F Typical Safety Switch Installation...

Page 12: ...roximately 200 mm apart See Figure 5G Figure 5G Place Stirrer Rails 2 Fit the outboard frame end using six 6 carriage bolts nuts and lock washers Ensure the bolt heads are inside the rails Ensure the...

Page 13: ...ing it in the bottom holes Refer to Figure 5J and Figure 5K Figure 5J Auger Trolley Figure 5K Trolley Hold Down Rod 5 Place the auger trolley onto the frame as shown in Figure 5L on Page 14 Check the...

Page 14: ...he inboard bin centre frame end onto the rails using the carriage bolts provided See Figure 5N Figure 5N Fit Inboard Bin Centre Frame End 8 Check that the hold down rods are positioned correctly There...

Page 15: ...e yoke assembly is attached to the frame rails by placing the pivot tube into the center frame support Secure by placing a cotter pin through the tube See Figure 5P and Figure 5Q Figure 5P Centre Yoke...

Page 16: ...with two 2 3 8 x 1 carriage bolts lock washers and hex nuts Bolt heads must be inside the rails to prevent interference with the trolley See Figure 5R and Figure 5S Figure 5R End Yoke Figure 5S Fit En...

Page 17: ...k nut Locate approximately 4 from wire support swing arm toward outboard end side Place bottom of support yoke onto the frame rail angle flange and fasten with 3 8 x 1 set screw See Figure 5U and Figu...

Page 18: ...18 PNEG 1162CEX DMC DIII Stir Ator Figure 5X Fit Slip Ring Unit 14 Attach the slip ring anchor plate as shown in Figure 5Y Figure 5Y Fix Slip Ring Anchor Plate 1 2 x 3 Bolt and lock nut Roll pin Anch...

Page 19: ...gure 5Z Fix Top Shaft Bracket 16 Attach the beam box mount plate to the trolley as shown in Figure 5AA Use four 4 1 4 x 5 8 flange whiz lock screws and nuts Check the plate is the correct way up as sh...

Page 20: ...2 1 4 x 5 8 flange whiz lock screws and nuts Check the plate is the correct way up as shown Figure 5AB Fix Cable Support Arm 18 Attach the beam box to the mounting plate with the cable glands uppermo...

Page 21: ...ed to ensure the trolley can move freely Wiring Cable Routing NOTE Correct cable must be used as approved for use on mobile machinery See the table for the correct cable types for the installation Con...

Page 22: ...S OF THE STIRRER Figure 5AF Cable Route in Centre Yoke Main Current Protection Supply to Slip Ring Slip Ring to Beam Box Beam Box to Auger Motor Beam Box to Track Motor Twin Auger 3 Phase Fuse 3 x 25A...

Page 23: ...AH Cable Route into Beam Box 4 Use wire ties to tie the cable to the cable arms 5 Run a cable from the beam box to the auger motors as shown in Figure 5AG Figure 5AI Cable Route to Auger Motor 5 Core...

Page 24: ...5AJ attaching to the cable arms and end yoke with wire ties Figure 5AJ Track Motor Cable Figure 5AK Track Motor Cable Electrical Connections Make connections in accordance with connection diagrams in...

Page 25: ...igure 5AM Beam Box Wiring 3 Phase Triple Auger Units BEFORE PUTTING INTO SERVICE THE INSTALLER MUST CHECK THAT ALL CABLE GLANDS AND STRAIN RELIEFS ARE FULLY TIGHTENED NOTE Installer must ensure contin...

Page 26: ...Figure 5AN Drive Wire Attachment Connect trolley drive arm to cable connector using one 1 2 SAE flat washer and 5 32 x 1 cotter pin See Figure 5AO BE SURE CABLE CONNECTOR IS AS SHOWN IN PHOTO If assem...

Page 27: ...R Figure 5AR Attach Suspension Bar Lifting Stirrer into Position The stirrer is now ready to hoist into position 9 Use a suitable lifting block and tackle or other device lifting from the centre of th...

Page 28: ...all track Install the two 2 track hold down pins with the pin heads located directly under the lower track edge secure with two 2 5 32 x 1 cotter pins See Figure 5AT and Figure 5AU Figure 5AT Lift Tra...

Page 29: ...an 32 amps The switch must also be lockable DANGER Once the auger is installed into a grain bin the bin becomes a hazardous environment No one must ever be in the bin when the auger is operating WARNI...

Page 30: ...rack unit is unable to move the Stir Ator around the bin This prevents damage to the grain 2 The slip ring unit is equipped with a built in switch connected to pin 6 in the Harting connector As the st...

Page 31: ...THIS CAN RESULT IN AUGER WEAKENING AND SUBSEQUENT BREAKAGE NEVER ATTEMPT TO EXTEND AND AUGER BY ADDING ADDITIONAL PIECES Figure 5AW Weld Flight on Cut End 8 Drill a 8 mm diameter hole about 8 mm deep...

Page 32: ...l back for the installation 4 Open the beam box and turn OFF the auger motor overloads to prevent down auger operation Disconnect the track motor cable from terminals 6 and 7 to prevent track motor op...

Page 33: ...tch opens at the required distance 10 When adjustment is complete shut the power OFF remove the test light or voltmeter reconnect the track motor cable and re set the auger motor overloads Figure 5BA...

Page 34: ...with low heat and air flow will result in slower drying with increased drying costs It is important to have enough openings at the top of the bin so moisture laden air can escape Additional manholes o...

Page 35: ...POSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and ex...

Page 36: ...ns which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 2...

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