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OPERATION MANUAL

POWERED STAIR CLIMBER

Summary of Contents for ZW4 D Series

Page 1: ...www xsto net OPERATION MANUAL POWERED STAIR CLIMBER...

Page 2: ...he powered stair climbers are conform to the current regulations of the European Union EC Guidelines 2006 42 EC This declaration becomes void if the climbers have been altered without the consent of X...

Page 3: ...3 3 Battery Pack 21 3 4 Turning on the Stair Climber 21 3 5 Start Climbing Position 22 3 6 Check the Brake 22 3 7 Two Speed Climbing Mode 23 3 8 UP Down Mode Switch 23 3 9 Check Battery Capacity 24 4...

Page 4: ...7 2 Responsibility 49 8 Accessories and method of use 50 8 1 Quick Charger 50 8 2 Auxiliary handrails 50 8 3 Extra Toe Plate 51 8 4 Water bucket tool 52 8 5 The Ground Support System 53 8 6 Cylinder...

Page 5: ...d to handle it When stair climber the machine is going up and down other personnel shall not stand under the machine Wear non slip footwear and always operate with both hands Practice operating withou...

Page 6: ...e by avoiding car oil grease aggressive cleaning agents and thinners otherwise they will be damaged Do not use a high pressure cleaning Store it in dry condition Repairs may only be done by certified...

Page 7: ...The features 2 1 1 E G series 1 Fold down handle 2 Up down switch 3 Battery status 4 Climbing wheel 5 Brake bar For some type 6 Cover 7 Operating button 8 Speed switch 9 Clamp 10 ON OFF switch 11 Main...

Page 8: ...6 2 1 2 ZW4 D series 1 Fold down handle 2 Up down switch 3 Battery status 4 Cover 5 Climbing wheel 6 Operating button 7 Speed switch 8 Locking bolt 9 ON OFF switch 10 Main wheel 11 Toe plate...

Page 9: ...ries 1 2 3 4 5 6 7 8 9 10 11 12 1 Fold down handle 2 Up down switch 3 Battery status 4 Climbing wheel 5 Cover 6 Operating button 7 Speed switch 8 Clamp 9 Folding mechanism 10 ON OFF switch 11 Main whe...

Page 10: ...8 9 10 11 12 2 13 6 1 Fold down handle 2 Up down switch 3 Battery status 4 Climbing wheel 5 Brake bar For some type 6 Cover 7 Operating button 8 Speed switch 9 Clamp 10 Folding mechanism11 ON OFF swi...

Page 11: ...ended to be used below 1000m altitude and the environmental humidity is required to be within the range of 45 85 no coagulated snow Type ZW7170G ZW7170GF ZW7200G Unfold size mm Height 1590 Width 545 D...

Page 12: ...pends on the height of the user Depends on the height of the user Depends on the height of the user Battery type Lithium ion battery Lithium ion battery Lithium ion battery Batteries 48V 10AH 48V 10AH...

Page 13: ...t 1590 Width 525 Depth 540 Fold size mm Height 1195 Width 525 Depth 308 Height 770 Width 525 Depth 308 Weight Kg Main unit 23 5 Charger 0 3 Battery pack 3 2 Main unit 23 9 Charger 0 3 Battery pack 3 2...

Page 14: ...age V 110 230 110 230 Direct current motor 48V 400W 48V 400W Noise level 1 m out from actuator 70dB 70dB Storing operating temperature of device 5 35 0 40 With no icing 5 35 0 40 With no icing Storing...

Page 15: ...4 Fast 34 Board type A A UP Down display no no Step count on one charge 68 153floors 1224 2448 steps 52 117floors 936 1873 steps Fold Type Handrail Telescopic Handrail Telescopic Brake no no Tyre size...

Page 16: ...ing Storing operating temperature of battery 5 35 0 40 5 35 0 40 Serial number On body name plate On body name plate Protection Level IP54 IP54 Notice Step count on one charge will decline under slow...

Page 17: ...15 2 5 Dimensions 2 5 1 Handrail Fold series Unit mm Type L1 W1 T1 L2 W2 T2 ZW7170G 1590 545 540 1195 545 308 ZW7170E 1590 525 540 1195 525 308 ZW7200G 1590 545 540 1195 545 308 Unfolding Folding...

Page 18: ...16 2 5 2 Frame fold series Unit mm Type L1 W1 T1 L2 W2 T2 ZW7170GF 1590 545 540 770 545 308 ZW7170EF 1590 525 540 770 525 308 Unfolding Folding...

Page 19: ...17 2 5 3 D fold series Unit mm Type L1 W1 T1 L2 W2 T2 ZW4170D 1555 530 620 1235 530 320 ZW4200D 1555 530 620 1235 530 320...

Page 20: ...1 Main unit 2 Safety strap 3 Battery Pack 4 Normal charger 2 7 Optional Accessories 1 Main wheel 2 Battery Pack 3 Speedy Charger 4 Door Delivery 5 Water bucke t Device 6 Ground Support system 7 Cylin...

Page 21: ...13 Foldable Toe Plate 14 Storage Box Holder 15 Chair Delivery Note Machines and accessories will be replaced gradually without further notice 3 Initial Operation Note Before initial operation please...

Page 22: ...is less than 30 minutes 3 1 Folding Toe Plate The Toe Plate can be expanded and folded The expanded position is the working position The toe Plate can hover at any position 3 2 Adjustable handrail 3...

Page 23: ...he length of the handle then tighten the lock bolt 3 3 Battery Pack Note Keep the plug in dry Install the battery pack downwards After inserting the battery the machine have power automatically 3 4 Tu...

Page 24: ...re that one side of the arm wheels do not touch the ground and the other side wheels are above the stair as shown position in the picture 3 6 Check the Brake Note Only apply to ZW7170G ZW7170GF ZW7200...

Page 25: ...pward brakes will start working Press the brake downward and the brake will close Test method the climber cannot be pushed forward only backward 3 7 Two Speed Climbing Mode One bar means low climbing...

Page 26: ...is fully charged 2 When the power display is less than 20 part of the power display is 3 grids it means that the power is low You should charge or replace the battery 3 When the power is displayed as...

Page 27: ...with minimum speed Warning Always operate with both hands 4 1 Picking up Load 1 Adjust the climbing arm make sure that one side of the arm wheels do not touch the ground and the other side wheels are...

Page 28: ...m wheels do not touch the ground and the other side wheels are above the stair as shown position in the picture 2 Turn off the safety brake 3 Tilt the stair climber and ensure it is balanced 4 Use the...

Page 29: ...2 Driving downhill the operator should stand above the climber for heavy cargo or dealing with steep scope people often need to meet to complete operation 3 Driving uphill the operator should stand ab...

Page 30: ...ne keeping the balance of gravity to counteract the force Warning Always keep the machine balanced Warning Do not allow people to stand below the machine during operation Prevent the machine from tipp...

Page 31: ...the motor shell colliding with the step 4 Turn off the safety brake only for the mode of ZW7170G ZW7170GF ZW720 0GF 5 Pull the Stair Climber backwards secure the main tires are always close to the ste...

Page 32: ...witch button to climbing upstairs The switch is a normally open button so climber will stop working the moment releasing the button 9 The climbing arms lift the machine and climbing one stair througho...

Page 33: ...st the angle of the stair climber to keep the balance of gravity to counteract the force Warning Always keep the machine balanced Warning Do not allow people to obstruct the machine 1 Turn on the swit...

Page 34: ...Do not tilt too low to avoid the cover hitting the steps 4 Turn on the brake tools only for the mode of ZW7170G ZW7170GF ZW72 00G 5 1 Only apply to ZW7170G ZW7170GF Push the machine forward until the...

Page 35: ...until the end of the wheel axis and the stairs edge are in a straight line as shown in the picture 2 Operation for the first step is as follows Pull the Stair Climber backwards make sure the main tra...

Page 36: ...ing action Operator should hold the climber handrails during this process 4 6 Pausing machine on stairs The stair climber can be layed on the stairs Its safety brakes and handrails prevent it from sli...

Page 37: ...o turn off the power after each use When the machine is parked be sure it is vertical located on the ground steady without swagging 4 8 Loading a vehicle For heavy loads or higher loading areas use po...

Page 38: ...36 4 9 Unloading a vehicle For heavy loads or higher loading areas use portable stair portable stairs...

Page 39: ...les secure the climber according to the relevant legal regulations Be careful Turn off the machine on transportation 1 Fold up the toe plate 2 Fold up the adjustable handrails 3 Press the brake arm do...

Page 40: ...ity of the goods is within the width of the toe plate X axes the shape difference of the goods results in a change in the horizontal distance between the center of gravity for cargo and the vertical b...

Page 41: ...39 Due to the difference of cargo weight the speed of the machine is different For the relationship between cargo weight and climbing speed refer to the chart below...

Page 42: ...t the climber against humidity Notice Charge the battery pack after each use Notice protect the charger and the charging cable from oil grease aggressive cleaning agents thinners or damage Notice foll...

Page 43: ...ach its full capacity after several charging 1 Turn off the main switch 2 pull out the battery pack 3 Connect the charger 4 Please follow instructions when charging Battery instructions and precaution...

Page 44: ...nce a The battery pack should be stored in 40 60 charged capacity b If battery pack is not used for a long period it should be charging completely and discharging completely one time for every three m...

Page 45: ...ce immediately Fully charge the battery before first time using Forbid to reverse the positive and negative pole Forbid to throw the battery pack into fire or heat it Forbid to short circuit battery w...

Page 46: ...dical assistance If not in time eyes will be hurt Forbid to disassemble by yourself 5 2 Exchange the fuse CAUTION Before exchanging the fuses disconnect the charger charging cable for the car NOTE Nev...

Page 47: ...hinner than 2mm or damaged contact the authorized professional or manufacturer only apply to ZW7170G ZW7170GF ZW7290G 5 4 Folding maintenance suit for GF EF Position of coated with For Folding type GF...

Page 48: ...tential solution The climber machine can t start or can t go up or down stairs Check the battery pack If it shows low power 20 please charge If the above situation is turned out Please contact the sup...

Page 49: ...as main device is 12 months The warranty of the switch is 3 months Damage caused by the following reasons is not covered by the warranty Damage caused by overwork Damage caused by incorrect operation...

Page 50: ...ed switch base and Speed switch B 00013 7170 B 00015 4170 Up down switch base and Up down switch B 00010 7170 B 00014 4170 Operating button B 1 00030 Beyond the scope of maintenance and beyond the war...

Page 51: ...owing cases Inappropriate operation Inappropriate operation Repair or dismantle the equipment without authorization Do not follow the operating manual Install parts or accessories that are not exclusi...

Page 52: ...he latest product information please contact the supplier 8 1 Quick Charger It can shorten time in half by using a quick charger The details is shown on the quick charger manual 8 2 Auxiliary handrail...

Page 53: ...51 8 3 Extra Toe Plate 1 For heavy loads use extra toe plate The size can be customized 2 Installation Extra toe plate can be bolt connected with pedestal...

Page 54: ...time Maximum loading capacity is 19L Maximum diameter of bottle 320mm maximum height of bottle 370mm 2 Installation Water bucket tool includes two parts and is bolt connected to climber at three point...

Page 55: ...r heavy loads transporting on flat ground the Ground Support System is convenient and quickly The entire body can be folded and unfolded easily 2 Installation Installed under the guidance of manufactu...

Page 56: ...gle cylinder and is 310mm for double cylinders 2 Installation The cylinder device is bolt connected to the climber 3 For single bottle mode load a single gas cylinder at a time Put the cylinder in the...

Page 57: ...tability Cylinders are also placed directly in the circular groove of the gas cylinder tooling 8 7 Extension device 1 Introduction For wide cargo install the extension device to improve the cargo s st...

Page 58: ...to adjust the gravity 8 9 Frame Extender 1 Introduction For the high cargo use this device to improve operability 2 Installation The extension device is bolt connected to the climber The disassembly o...

Page 59: ...the loading goods 2 Find the mounting hole on the stair climber unscrew the Bolts and place the stair climber between the bolts and the widened guardrails Assemble the Stair Climber and the widened f...

Page 60: ...mmodate different widths of goods can be folded to facilitate the transport of tooling 2 Remove the fenders find the mounting holes on the Stair Crawler unscrew the bolts and place the stair crawler b...

Page 61: ...Find the mounting hole on the stair climbing machine unscrew the bolts place the stair climbing machine between the bolts and the widening device and assemble the stair climbing machine and the wideni...

Page 62: ...folded to facilitate the transport of tooling 2 Remove the fenders find the mounting holes on the Stair Crawler unscrew the bolts and place the stair crawler between the bolts and the Wiper and assemb...

Page 63: ...net 86 760 28207258 info xsto net Floor 1 Building C 555 Plant Ma an Cun Rd Cuiheng New District Zhongshan City Guangdong China Tell 130 000 168 Email sales jialift com au Address 46 48 Geddes St Mulg...

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