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Operation manual

Automatic water analysis system

GENO-softwatch Komfort

starting from serial no. 40342

Edition July 2018
Order no. 145 172 955-inter

Summary of Contents for GENO-softwatch Komfort

Page 1: ...Operation manual Automatic water analysis system GENO softwatch Komfort starting from serial no 40342 Edition July 2018 Order no 145 172 955 inter...

Page 2: ...lations standards 2 Field of application 3 Available indicators for GENO softwatch Komfort C Product description 11 1 Type designation plate 2 Components 3 Technical specifications 4 Functional descri...

Page 3: ...with regard to technical progress Reprints translations into foreign languages electronic storage or copying only with explicit written approval of Gr nbeck Wasseraufbereitung GmbH Any type of duplica...

Page 4: ...by us Manufacturer Gr nbeck Wasseraufbereitung GmbH Josef Gr nbeck Stra e 1 89420 H chst dt Germany Responsible for documentation Markus P pperl System designation Automatic water analysis system Syst...

Page 5: ...ith the required care These operating instructions assist you with important information Therefore please read the entire operation manual before installing operating or maintaining the system Custome...

Page 6: ...to adhere to this information will cause serious or life threatening injuries extreme damage to property or inadmissible contamination of the drinking water Warning Failure to adhere to this informati...

Page 7: ...ing Floor drains that discharge to a lifting system will not work in case of a power failure 3 5 Indication of specific dangers Danger due to electrical energy Do not touch electrical components with...

Page 8: ...n the packaging 5 Disposal of used parts and materials Strictly observe the applicable national laws and regulations 5 Packaging Dispose of the packaging in an environmentally friendly manner 5 1 Prod...

Page 9: ...em Among other things the set of rules stipulate that only approved specialist companies are permitted to make major modifications to water supply systems and that tests inspections and maintenance on...

Page 10: ...dicator SWK 0 1 Indicator SWK 0 3 Indicator SWK 0 5 Indicator SWK 10 dH 0 1 0 3 0 5 10 f 0 178 0 534 0 89 17 8 ppm CaCO3 1 78 5 35 8 9 178 mol l 0 0178 0 053 0 089 1 783 Order no 172 201 172 202 172 2...

Page 11: ...on the outside of the automatic water analysis system In order to speed up the processing of your inquiries or orders please specify the data shown on the type designation plate of your system when co...

Page 12: ...12 2 Components Control electronics Type designation plate Hose pump Suction hose for indicator Dosing plug Mains switch Measuring chamber with steering device Connection coupling with non return valv...

Page 13: ...00 Ambient data Humidity 20 90 RH non condensing Ambient temperature C 5 45 Water temperature min max C 5 40 Order no 172 500 4 Functional Description The GENO softwatch Komfort is installed in a bran...

Page 14: ...oling water valve can be opened via relay REL 3 Only after the sample has reliably been cooled down after an analysis delay time to be set the inlet solenoid valve will open and the analysis will star...

Page 15: ...mber remains filled with pure process water until the next analysis starts 4 2 Functions The GENO softwatch Komfort has the following characteristics 1 Automatic detection of hardness breaking through...

Page 16: ...tage free switch of a flow controller a timer or any other state switch can be connected If the contact is open no analyses are performed in the programmed interval As an alternative this input may al...

Page 17: ...the indicator supply is sufficient for the next 72 hours of operation is calculated subject to the set analysis interval If the next 72 hours of operation without constant supervision can no longer r...

Page 18: ...operation of the GENO softwatch Komfort only genuine consumables may be used Table C 2 Limit value indicator shelf life 2 years Limit value unit Indicator SWK 0 1 Indicator SWK 0 3 Indicator SWK 0 5 I...

Page 19: ...e system 1 1 Preliminary work 1 Unpack all system components 2 Check for completeness and soundness Only an authorised expert may install and start up the system 2 Installation mounting Please make su...

Page 20: ...tomatic water analysis system GENO softwatch Komfort Order no 145 172 955 inter Edited by phar mrie G BA 172955 INTER_145_GENO SOFTWATCH KOMFORT 20 Fig D 2 Installation drawing of GENO softwatch Komfo...

Page 21: ...ion of dosing pump B Connection of solenoid valve C Connection of display D Connection of actuator LED E 3 x relays 230 V 2 A F Connection of mains switch G Fuse 1 A slow blow H Connection of agitator...

Page 22: ...uring analysis Analysis start with closed input contact input and program switch S10 ON With closed input contact and program switch S10 OFF Analyses in set interval time Parallel connection REL 1 and...

Page 23: ...re carried along to the system Hydraulic connection 1 Install T piece provided by others on site vertical installation position below the inlet of the GENO softwatch Komfort 2 Mount the on site adapte...

Page 24: ...pter F 4 Step 1 Switch on the system Switch on mains switch The green LED L 1 is flashing Step 2 Reset the filling volume of the indicator Simultaneously press keys T3 and T4 Note Reset filling volume...

Page 25: ...y the authorised service personnel This is the only way to ensure the reliable and safe operation of the system Upon the activation of a safety device remedy the cause of the failure first e g replace...

Page 26: ...the operating state from left to right the LEDs with the respective colour show the following information Pos LED Colour Information 1 1 Green Below limit value 1 Red Limit exceeded 2 2 Yellow Analysi...

Page 27: ...itched on to deaerate the hose line during start up for example Note The stirring device is running together with the indicator pump 2 4 RESET key T4 Reset of output relay REL 1 in case the limit valu...

Page 28: ...has expired but the start of the analysis has been locked via input IN flow controller Flashing yellow The display is flashing and thus signals that no analyses are started automatically The system is...

Page 29: ...analyses are started automatically The system is programmed to stop the analysis if the limit value has been exceeded At the same time the red Analysis result display lights up refer to program switch...

Page 30: ...displays are switched off The relay REL 2 fault has been reset dropped out 3 6 Display of the calculated filling level After the GENO softwatch automatic water analysis system is switched on the calc...

Page 31: ...the guidelines of a similar local institution Caution Supply voltage 85 264 V AC 47 63 Hz By means of the little sliding switches S1 S12 the GENO softwatch Komfort is programmed and adjusted to specif...

Page 32: ...me Off 0 minutes 0 4 1 1 How to set the flushing time The flushing time before the start of an analysis can be set to between 5 seconds and 30 minutes by means of the rotary switch flush time on the l...

Page 33: ...water a cooling water valve must be opened as soon as a sample is requested The inlet valve of the analysis device may only be opened with delay if the sample in the cooler has reached a temperature o...

Page 34: ...ent starts of an analysis Note If the IN input terminal 18 19 is open no analyses are started Upon delivery this input is bridged Note The input contact terminal 18 19 can be switched to a start funct...

Page 35: ...e suppression Relay REL 1 is only activated if two consecutive analyses indicate that the limit value has been exceeded The 2nd analysis will take place approx 4 minutes later no matter the set analys...

Page 36: ...erformed continuously at the set time interval If the value falls below the limit value the relay REL 1 has dropped out b No further analyses will be performed after the limit value has been exceeded...

Page 37: ...instance an ion exchanger for instance is monitored for hardness breaking through If the programme switch S9 is in the OFF position the exceedance of a limit value is monitored If the programme switc...

Page 38: ...e In the as delivered state input IN terminal 18 19 is bridged and thus the flow controller function is active The external contact for the IN input terminal 18 19 must always be a potential free swit...

Page 39: ...ing 2 systems order no 755 820 X3 42 44 30 31 4A1 Q3 2 1 GENO softwatch alarm signal GENO softwatch HLX HL 300 OSMO X MSR RO AVRO 125 9 14 X21 29 66 67 X1 116 3K1 42 X8 22 23 GSX 5 10 IONO matic3 WE X...

Page 40: ...nit is defective Check the fuse The device is leaking An O ring at one of the connection plugs of the measuring chamber is missing Check O rings at the measuring chamber The water pressure is out of s...

Page 41: ...oo low Check the water pressure There is gas in the sample formation of bubbles Remedy the introduction of air into the water The measuring chamber is dirty Clean the measuring chamber Measuring error...

Page 42: ...place hose pump The stir bar does not turn or is missing Check whether the stir bar is turning Check whether the stir bar is in the measuring chamber A wrong type of indicator or an indicator whose sh...

Page 43: ...the interim inspections yourself Warning Make sure that your eyes your skin and your clothing do not come into contact with the indicator Respect the instructions stipulated in the safety data sheets...

Page 44: ...the indicator bottle Remove indicator drips with a paper towel Dispose of empty used up bottles Open the full indicator bottle unscrew the screw cap Put the screw cap with the suction hose into the i...

Page 45: ...In order to ensure the long term operation of the GENO softwatch Komfort it is necessary to clean the measuring chamber and to replace the wearing parts This should be done in regular intervals and su...

Page 46: ...measuring chamber as far as they will go Pull the dosing plug the inlet plug the light source and the outlet plug from the measuring chamber Remove the measuring chamber from the control box Put the m...

Page 47: ...ndex finger and pull the cartridge to the right off the motor shaft 2 Loosen the bayonet locks of the LUER connections 3 Pull up the fastening pins of the indicator plug and remove the plugs 4 Replace...

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