Grizzly G0887, Owner'S Manual, Page: 3 / 108

Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY ....................................... 9
Safety Instructions for Machinery .................. 9
Additional Safety for Horizontal Metal
Bandsaws .................................................... 11
Additional Safety for Hydraulic Systems ...... 12
SECTION 2: POWER SUPPLY ...................... 13
SECTION 3: SETUP ....................................... 15
Needed for Setup ......................................... 15
Unpacking .................................................... 15
Inventory ...................................................... 16
Hardware Recognition Chart ....................... 17
Cleanup ........................................................ 18
Site Considerations ...................................... 19
Assembly ..................................................... 20
Power Connection........................................ 22
Test Run ...................................................... 23
Recommended Adjustments ........................ 25
SECTION 4: OPERATIONS ........................... 26
Operation Overview ..................................... 26
Disabling Switch........................................... 27
Operation Tips ............................................. 27
Workpiece Inspection................................... 28
Selecting Blades .......................................... 28
Blade Breakage ........................................... 30
Blade Care & Break-In ................................. 30
Setting Blade Feed Rate.............................. 31
Changing Blade Speed ................................ 31
Blade Speed Chart ...................................... 32
Chip Inspection Chart .................................. 33
Changing Blade ........................................... 34
Tensioning Blade ......................................... 36
Adjusting Blade Guides ............................... 37
Adjusting Blade Guard Extension ................ 38
Manual & Automatic Controls ...................... 39
Identifying Failures ....................................... 40
Setting Headstock Height ............................ 40
Setting Headstock Angle ............................. 41
Using Vise .................................................... 42
Adjusting Support Vise Guide ...................... 44
Adjusting Work Stop .................................... 44
Using Coolant System ................................. 45
SECTION 5: ACCESSORIES ......................... 47
SECTION 6: MAINTENANCE ......................... 49
Schedule ...................................................... 49
Cleaning & Protecting .................................. 49
Lubrication ................................................... 50
Hydraulic System ......................................... 53
Coolant System Maintenance ...................... 56
Inspecting Drive Belt .................................... 58
Storing Machine ........................................... 59
SECTION 7: SERVICE ................................... 60
Troubleshooting ........................................... 60
Adjusting Blade Brush ................................. 65
Adjusting Blade Guides & Bearings ............. 66
Adjusting Blade Tracking ............................. 68
Squaring Blade to Table .............................. 70
Adjusting Blade Tension Limit Switch .......... 71
Adjusting Downfeed Stop Bolt ..................... 72
Adjusting Headstock Spring ......................... 73
Replacing/Tensioning Drive Belt .................. 74
SECTION 8: HYDRAULICS ............................ 76
Hydraulic System Schematic ....................... 76
Hydraulic System Diagram .......................... 77
SECTION 9: WIRING ...................................... 78
Wiring Safety Instructions ............................ 78
Component Locations .................................. 79
Electrical Overview ...................................... 80
Electrical Cabinet Wiring Diagram ............... 81
Hydraulic System Wiring Diagram ............... 84
Control Panel Wiring Diagram ..................... 85
Motor Wiring Diagrams ................................ 86
Other Electrical Component Wiring
Diagrams ...................................................... 88
SECTION 10: PARTS ..................................... 90
Headstock .................................................... 90
Table & Vise ................................................ 93
Base & Accessories ..................................... 96
Hydraulic Pump............................................ 98
Blade Guides & Support Vise ...................... 99
Coolant System.......................................... 100
Control Panel & Electrical Components .... 101
Electrical Cabinet ....................................... 102
Labels & Cosmetics ................................... 104
WARRANTY & RETURNS ........................... 105