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308770

9

Installation

Installing the 239857 Supply Module

NOTE: 

Refer to Fig. 1 on page 7, and to the Dimen-

sion drawing on page 26 and the Mounting Hole Lay-
outs on page 27.

1.

Ensure that there is at least 9 ft (2.8 m) overhead
clearance for the elevator (150) when fully raised.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 14.

2.

Locate the elevator (150) so the pump module’s
suction hose (16) will reach the swivel (101) at the
top of the agitator (102). The suction hose is 6 ft
(1.8 m) long. Do not stretch the hose tight; let it
hang as shown in Fig. 1, to assist fluid flow into the
pump.

3.

See page 27. Using the elevator base as a tem-
plate, mark the floor. Drill four holes in the floor for
1/2 in. bolts. Make sure the bolts are long enough
to prevent the elevator from tipping.

4.

Connect the suction hose (16) to the swivel outlet
(101) of the agitator (102). Connect the suction
hose ground wire to the ground lug on the agitator
as shown on page 13.

5.

Loosen the captive screw and open the quick
connector (11c) on the air filter/regulator/lubricator
assembly (11). Refer to 

Using the Quick Con-

nectors, 

at right.

6.

Slide the pipe adapter (11d) out of the quick con-
nector. Remove and discard the pipe plug from the
bottom port of the tee (11k).

7.

Bring the coiled hose (105) up through the large
hole in the back pressure regulator’s bracket (24).

8.

Screw the adapter (159) at the end of the coiled
hose (105) into the tee (11k).

9.

Slide the pipe adapter (11d) into the quick connec-
tor (11c), close, and tighten the captive screw.

Using the Quick Connectors

To open a quick connector (11c), loosen the captive
screw (S) and open the connector. Slide the desired
component into the connector, close, and tighten the
screw. See Fig. 2.

06278

Fig. 2

S

11c

Connect the Fluid Lines

Connect a 1 to 3 ft (0.3–0.9 m) hose (E) to the tee
(209) at the outlet of the fluid filter (206), to isolate the
pump module from the main fluid line. Connect the
other end of the hose to the main fluid line (F).

Connect the fluid return line (G) to the ball valve (14) at
the inlet of the back pressure regulator (12). The return
hose (21) connects the back pressure regulator to the
3-way recirculation valve (19). As an option, the return
hose may be connected to the return line fitting (155)
on the drum cover (114).

Connect the Air Line

Connect the main air supply line (A) to the tee (11k) of
the air filter/regulator/lubricator assembly (11).

Summary of Contents for President 232090

Page 1: ...A With stainless steel pump 239857 Supply Module and 120V Viscon HP Heater Package includes mounting hardware air controls back pressure regulator stainless steel fluid filter elevator back geared agi...

Page 2: ...tain about usage call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immedi...

Page 3: ...bes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose MOVING PARTS HAZARD Moving parts such as the air motor pist...

Page 4: ...the buildup of flammable fumes from solvents or the fluid being sprayed D Keep the spray area free of debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray ar...

Page 5: ...or D 308466 Drum Cover D 308609 Back Geared Agitator D 309524 Viscon HP Heater Prepare the Site Select a site with at least 9 ft 2 8 m overhead clear ance for the elevator when fully raised Ensure tha...

Page 6: ...sting the air pressure to the pump It includes an air filter with a 40 micron polypropylene element to remove harm ful dirt and moisture from the compressed air supply Locate close to the pump but ups...

Page 7: ...learance for the elevator when fully raised 2 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 3 The suction hose is 6 ft 1 8 m long Do not stretch the hose ti...

Page 8: ...1 5 m above the floor Check that the plate is level Mark two holes on the wall using the plate as a tem plate Drill two holes and attach the plate with 1 2 in bolts and washers 4 Using two people hang...

Page 9: ...lubricator assembly 11 Refer to Using the Quick Con nectors at right 6 Slide the pipe adapter 11d out of the quick con nector Remove and discard the pipe plug from the bottom port of the tee 11k 7 Br...

Page 10: ...ts Do not plug in or unplug a power cord in any area containing flammable fluids or fumes to avoid fire or explosion resulting in serious injury Do not put all flammable materials and debris on or nea...

Page 11: ...l with 1 2 in bolts and washers Use bolts that are long enough to keep the bracket from vibrating during operation 5 Install two screws D included with the heater into the top two heater mounting post...

Page 12: ...12 308770 Notes...

Page 13: ...use the ground wire and clamp 108 supplied See Fig 5 Loosen the grounding lug locknut W and washer X Insert one end of the ground wire 108 into the slot in lug Z and tighten the locknut securely Conn...

Page 14: ...lation valve 19 to the drain position 5 Trigger the gun at the last gun station to relieve fluid pressure Maintain firm metal to metal contact between the gun and a grounded waste pail Repeat for all...

Page 15: ...n pumped into the lines refill the con tainer and prime the pump and the lines or flush and leave it filled with a compatible solvent Eliminate all air from the fluid system Adjust the Spray Pattern 1...

Page 16: ...tator s needle valve L 2 Connect the quick coupler 124 on the end of the coiled hose 105 to the male fitting M on the agitator 102 3 Slowly open the needle valve L to start the agitator 102 Use the va...

Page 17: ...eration Fig 6 150 102 105 206 21 19 11h 208 11a 114 42 H 1 124 J K 125 L M 201 1 Torque packing nut H to 34 40 NSm 25 30 ft lb Packing nut is partially hidden 2 Items 12 and 14 are partially hidden 12...

Page 18: ...container of solvent Start the agitator and run it slowly 6 Hold a metal part of the gun firmly to the side of a grounded metal pail 7 Start the pump Always use the lowest possible fluid pressure whe...

Page 19: ...4 N A SPRING valve 1 305 N A O RING center post 1 306 N A O RING bowl assembly 1 307 N A GASKET drain 1 Sight Glass Kit 239385 includes items 306 to 310 For Part No 113765 Air Filter Regulator Kit par...

Page 20: ...8770 Parts Pump Module Parts 7756B 10 9 1 38 39 C C A A 14 40 31 10 Ref 11g 11h 16 27 21 41 42 26 19 18 8 7 6 2 3 23 22 37 32 33 11k 24 31 20 29 12 21 Ref 11e 11f 11a 11b 11c 11d 11k 11j 11d 11c 32 33...

Page 21: ...essure 1 see manual 308401 14 237532 VALVE ball stainless steel 3 8 1 npt fbe see manual 307068 Ref No Part No Description Qty 16 221171 HOSE suction with ground wire 1 nylon 3 4 npt mbe stainless ste...

Page 22: ...22 308770 Parts Supply Module Parts 7757B 101 102 103 104 105 107 108 109 109 Ref 114 124 125 134 150 155 Ref 155 159 159 Ref 105 Ref B B 102 Ref 1 Pump Module See page 20 for parts 1...

Page 23: ...mm ID 1 1 4 npt mbe 50 ft 15 2 m long 107 103546 STRAP tie 3 108 237569 GROUND WIRE AND CLAMP 1 109 238250 RISER TUBE KIT 1 see manual 308609 Ref No Part No Description Qty 114 238283 COVER drum stai...

Page 24: ...lings 2 ft 0 61 m 203 111873 NIPPLE 3 8 npt stainless steel 1 204 500352 BUSHING 3 4 npt m x 3 8 npt f 1 stainless steel 205 192585 BRACKET heater 1 206 244053 FLUID FILTER stainless steel 1 Ref No Pa...

Page 25: ...r President 87 4 dB A 92 1 dB A 94 6 dB A Performance Chart 0 50 100 150 200 250 300 350 400 0 2 4 6 8 10 12 14 PUMP DELIVERY Test Fluid No 10 Motor Oil PUMP OUTLET PRESSURE AIR CONSUMPTION 12 25 37 4...

Page 26: ...d clearance for the elevator when fully raised 2 1 2 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 3 The suction hose is 6 ft 1 8 m long Do not stretch the...

Page 27: ...efore bolting it to the wall 2 2 7761A 1 44 in 36 63 mm 6 25 in 158 8 mm 0 88 in 22 4 mm 5 in 127 mm 6 75 in 171 7 mm 8 88 in 225 9 mm 1 Elevator Base Mounting Diagram Pump Wall Bracket Mounting Diagr...

Page 28: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

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