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10

308770

Installation

Fluid Heater

The fluid heater (201)

 heats the fluid as it passes

through, to maintain the correct spraying viscosity.

Read and understand all instructions in the supplied
heater manual (309524) before operating the heater.

WARNING

FIRE, EXPLOSION, AND ELECTRIC
SHOCK HAZARD

The Viscon HP Heater must be installed
by a qualified electrician in compliance
with all state and local codes and regula-
tions, to reduce the risk of electric shock
or other serious injury during installation
or operation.

When installing in a flammable atmo-
sphere (hazardous location) refer to

Article 500 of the US National Electric Code or
other applicable agency standards to plan the
work.

Refer to the 

Technical Data

 section and to the

supplied Viscon HP Heater manual (309524) for
information on heater power supply requirements.

Do not

 plug in or unplug a power cord in any area

containing flammable fluids or fumes, to avoid fire
or explosion resulting in serious injury.

Do not

 put all flammable materials and debris on

or near the heater. Keep the work area clean.

WARNING

COMPONENT RUPTURE HAZARD

Heat causes fluid to expand. If the
heated fluid is trapped with nowhere to
expand, it can cause component rupture.

Be sure

 to keep the heated fluid circulating (turn

the 3-way recirculation valve to the circulation
position). 

Do not

 install a fluid shutoff device

between the heater and the gun.

Conversion Modules

Heater Modules 239851 (240V), 239852 (240V), and
241883 (200V)

Heater Modules are available to convert the heated
circulation package to a different voltage. Each module
includes a heater configured to the desired voltage,
and mounting hardware. Instructions are included.

Surge Tank Module 239858

Part No. 239858 Surge Tank Module is available as an
accessory. The module includes a surge tank, stand,
and connecting hardware. Instructions are included.

Summary of Contents for President 232090

Page 1: ...A With stainless steel pump 239857 Supply Module and 120V Viscon HP Heater Package includes mounting hardware air controls back pressure regulator stainless steel fluid filter elevator back geared agi...

Page 2: ...tain about usage call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immedi...

Page 3: ...bes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose MOVING PARTS HAZARD Moving parts such as the air motor pist...

Page 4: ...the buildup of flammable fumes from solvents or the fluid being sprayed D Keep the spray area free of debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray ar...

Page 5: ...or D 308466 Drum Cover D 308609 Back Geared Agitator D 309524 Viscon HP Heater Prepare the Site Select a site with at least 9 ft 2 8 m overhead clear ance for the elevator when fully raised Ensure tha...

Page 6: ...sting the air pressure to the pump It includes an air filter with a 40 micron polypropylene element to remove harm ful dirt and moisture from the compressed air supply Locate close to the pump but ups...

Page 7: ...learance for the elevator when fully raised 2 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 3 The suction hose is 6 ft 1 8 m long Do not stretch the hose ti...

Page 8: ...1 5 m above the floor Check that the plate is level Mark two holes on the wall using the plate as a tem plate Drill two holes and attach the plate with 1 2 in bolts and washers 4 Using two people hang...

Page 9: ...lubricator assembly 11 Refer to Using the Quick Con nectors at right 6 Slide the pipe adapter 11d out of the quick con nector Remove and discard the pipe plug from the bottom port of the tee 11k 7 Br...

Page 10: ...ts Do not plug in or unplug a power cord in any area containing flammable fluids or fumes to avoid fire or explosion resulting in serious injury Do not put all flammable materials and debris on or nea...

Page 11: ...l with 1 2 in bolts and washers Use bolts that are long enough to keep the bracket from vibrating during operation 5 Install two screws D included with the heater into the top two heater mounting post...

Page 12: ...12 308770 Notes...

Page 13: ...use the ground wire and clamp 108 supplied See Fig 5 Loosen the grounding lug locknut W and washer X Insert one end of the ground wire 108 into the slot in lug Z and tighten the locknut securely Conn...

Page 14: ...lation valve 19 to the drain position 5 Trigger the gun at the last gun station to relieve fluid pressure Maintain firm metal to metal contact between the gun and a grounded waste pail Repeat for all...

Page 15: ...n pumped into the lines refill the con tainer and prime the pump and the lines or flush and leave it filled with a compatible solvent Eliminate all air from the fluid system Adjust the Spray Pattern 1...

Page 16: ...tator s needle valve L 2 Connect the quick coupler 124 on the end of the coiled hose 105 to the male fitting M on the agitator 102 3 Slowly open the needle valve L to start the agitator 102 Use the va...

Page 17: ...eration Fig 6 150 102 105 206 21 19 11h 208 11a 114 42 H 1 124 J K 125 L M 201 1 Torque packing nut H to 34 40 NSm 25 30 ft lb Packing nut is partially hidden 2 Items 12 and 14 are partially hidden 12...

Page 18: ...container of solvent Start the agitator and run it slowly 6 Hold a metal part of the gun firmly to the side of a grounded metal pail 7 Start the pump Always use the lowest possible fluid pressure whe...

Page 19: ...4 N A SPRING valve 1 305 N A O RING center post 1 306 N A O RING bowl assembly 1 307 N A GASKET drain 1 Sight Glass Kit 239385 includes items 306 to 310 For Part No 113765 Air Filter Regulator Kit par...

Page 20: ...8770 Parts Pump Module Parts 7756B 10 9 1 38 39 C C A A 14 40 31 10 Ref 11g 11h 16 27 21 41 42 26 19 18 8 7 6 2 3 23 22 37 32 33 11k 24 31 20 29 12 21 Ref 11e 11f 11a 11b 11c 11d 11k 11j 11d 11c 32 33...

Page 21: ...essure 1 see manual 308401 14 237532 VALVE ball stainless steel 3 8 1 npt fbe see manual 307068 Ref No Part No Description Qty 16 221171 HOSE suction with ground wire 1 nylon 3 4 npt mbe stainless ste...

Page 22: ...22 308770 Parts Supply Module Parts 7757B 101 102 103 104 105 107 108 109 109 Ref 114 124 125 134 150 155 Ref 155 159 159 Ref 105 Ref B B 102 Ref 1 Pump Module See page 20 for parts 1...

Page 23: ...mm ID 1 1 4 npt mbe 50 ft 15 2 m long 107 103546 STRAP tie 3 108 237569 GROUND WIRE AND CLAMP 1 109 238250 RISER TUBE KIT 1 see manual 308609 Ref No Part No Description Qty 114 238283 COVER drum stai...

Page 24: ...lings 2 ft 0 61 m 203 111873 NIPPLE 3 8 npt stainless steel 1 204 500352 BUSHING 3 4 npt m x 3 8 npt f 1 stainless steel 205 192585 BRACKET heater 1 206 244053 FLUID FILTER stainless steel 1 Ref No Pa...

Page 25: ...r President 87 4 dB A 92 1 dB A 94 6 dB A Performance Chart 0 50 100 150 200 250 300 350 400 0 2 4 6 8 10 12 14 PUMP DELIVERY Test Fluid No 10 Motor Oil PUMP OUTLET PRESSURE AIR CONSUMPTION 12 25 37 4...

Page 26: ...d clearance for the elevator when fully raised 2 1 2 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 3 The suction hose is 6 ft 1 8 m long Do not stretch the...

Page 27: ...efore bolting it to the wall 2 2 7761A 1 44 in 36 63 mm 6 25 in 158 8 mm 0 88 in 22 4 mm 5 in 127 mm 6 75 in 171 7 mm 8 88 in 225 9 mm 1 Elevator Base Mounting Diagram Pump Wall Bracket Mounting Diagr...

Page 28: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

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