background image

18

308770

Maintenance

Preventive Maintenance Schedule

The operating conditions of your particular system
determine how often maintenance is required. Estab-
lish a preventive maintenance schedule by recording
when and what kind of maintenance is needed, and
then determine a regular schedule for checking your
system.

Flushing

WARNING

FIRE, EXPLOSION, AND 
ELECTRIC SHOCK HAZARD

Before operating the pump, ground the
system as explained below. Also read
the section

 FIRE, EXPLOSION, AND

ELECTRIC SHOCK HAZARD

 on page

4.

Flush the pump:

D

Before the first use

D

When changing colors or fluids

D

Before fluid can dry or settle out in a dormant pump
(check the pot life of catalyzed fluids)

D

Before storing the pump.

Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 14.

1.

Relieve the pressure.

2.

Remove the air cap and spray tip from the gun.
See the gun manual.

3.

Remove the filter element from the fluid filter (206).
Reinstall the filter bowl.

4.

Open the back pressure regulator (12). Set the
3-way recirculation valve (19) to the circulation
position.

5.

Lower the agitator (102) into a container of solvent.
Start the agitator and run it slowly.

6.

Hold a metal part of the gun firmly to the side of a
grounded 

metal

 pail.

7.

Start the pump. Always use the lowest possible
fluid pressure when flushing.

8.

Trigger the gun. Flush the system until clear
solvent flows from the gun.

9.

Release the gun trigger and lock the trigger safety.
The pump will continue to cycle as long as air is
supplied and the back pressure regulator (12) is
open.

10. Direct the drain hose (42) into a waste container.

Set the 3-way recirculation valve (19) to the drain
position.  Continue flushing until clear fluid comes
from the hose.

11. Relieve the pressure.

12. Clean the air cap, spray tip, and fluid filter element

separately, then reinstall them.

Air Filter Service

Repair Kits are available. Refer to page 19.

Every day, drain contaminants from the bowl before
reaching the baffle level by opening the drain (P) at the
bottom of the bowl (N).

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 14.

Clean the air filter regularly to maximize filtering effi-
ciency and to avoid excessive pressure drop. Fully
relieve pressure to remove the bowl (N).

Clean the filter element (311) and bowl using house-
hold soap and water or denatured alcohol. Use com-
pressed air to blow out the filter body. Blow the filter
element out from the inside.

Clean the sight glass (309) thoroughly. Do not leave
solvent residue in the sight glass as it may attack or
weaken the glass. If the sight glass appears damaged,
replace it immediately.

Summary of Contents for President 232090

Page 1: ...A With stainless steel pump 239857 Supply Module and 120V Viscon HP Heater Package includes mounting hardware air controls back pressure regulator stainless steel fluid filter elevator back geared agi...

Page 2: ...tain about usage call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immedi...

Page 3: ...bes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose MOVING PARTS HAZARD Moving parts such as the air motor pist...

Page 4: ...the buildup of flammable fumes from solvents or the fluid being sprayed D Keep the spray area free of debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray ar...

Page 5: ...or D 308466 Drum Cover D 308609 Back Geared Agitator D 309524 Viscon HP Heater Prepare the Site Select a site with at least 9 ft 2 8 m overhead clear ance for the elevator when fully raised Ensure tha...

Page 6: ...sting the air pressure to the pump It includes an air filter with a 40 micron polypropylene element to remove harm ful dirt and moisture from the compressed air supply Locate close to the pump but ups...

Page 7: ...learance for the elevator when fully raised 2 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 3 The suction hose is 6 ft 1 8 m long Do not stretch the hose ti...

Page 8: ...1 5 m above the floor Check that the plate is level Mark two holes on the wall using the plate as a tem plate Drill two holes and attach the plate with 1 2 in bolts and washers 4 Using two people hang...

Page 9: ...lubricator assembly 11 Refer to Using the Quick Con nectors at right 6 Slide the pipe adapter 11d out of the quick con nector Remove and discard the pipe plug from the bottom port of the tee 11k 7 Br...

Page 10: ...ts Do not plug in or unplug a power cord in any area containing flammable fluids or fumes to avoid fire or explosion resulting in serious injury Do not put all flammable materials and debris on or nea...

Page 11: ...l with 1 2 in bolts and washers Use bolts that are long enough to keep the bracket from vibrating during operation 5 Install two screws D included with the heater into the top two heater mounting post...

Page 12: ...12 308770 Notes...

Page 13: ...use the ground wire and clamp 108 supplied See Fig 5 Loosen the grounding lug locknut W and washer X Insert one end of the ground wire 108 into the slot in lug Z and tighten the locknut securely Conn...

Page 14: ...lation valve 19 to the drain position 5 Trigger the gun at the last gun station to relieve fluid pressure Maintain firm metal to metal contact between the gun and a grounded waste pail Repeat for all...

Page 15: ...n pumped into the lines refill the con tainer and prime the pump and the lines or flush and leave it filled with a compatible solvent Eliminate all air from the fluid system Adjust the Spray Pattern 1...

Page 16: ...tator s needle valve L 2 Connect the quick coupler 124 on the end of the coiled hose 105 to the male fitting M on the agitator 102 3 Slowly open the needle valve L to start the agitator 102 Use the va...

Page 17: ...eration Fig 6 150 102 105 206 21 19 11h 208 11a 114 42 H 1 124 J K 125 L M 201 1 Torque packing nut H to 34 40 NSm 25 30 ft lb Packing nut is partially hidden 2 Items 12 and 14 are partially hidden 12...

Page 18: ...container of solvent Start the agitator and run it slowly 6 Hold a metal part of the gun firmly to the side of a grounded metal pail 7 Start the pump Always use the lowest possible fluid pressure whe...

Page 19: ...4 N A SPRING valve 1 305 N A O RING center post 1 306 N A O RING bowl assembly 1 307 N A GASKET drain 1 Sight Glass Kit 239385 includes items 306 to 310 For Part No 113765 Air Filter Regulator Kit par...

Page 20: ...8770 Parts Pump Module Parts 7756B 10 9 1 38 39 C C A A 14 40 31 10 Ref 11g 11h 16 27 21 41 42 26 19 18 8 7 6 2 3 23 22 37 32 33 11k 24 31 20 29 12 21 Ref 11e 11f 11a 11b 11c 11d 11k 11j 11d 11c 32 33...

Page 21: ...essure 1 see manual 308401 14 237532 VALVE ball stainless steel 3 8 1 npt fbe see manual 307068 Ref No Part No Description Qty 16 221171 HOSE suction with ground wire 1 nylon 3 4 npt mbe stainless ste...

Page 22: ...22 308770 Parts Supply Module Parts 7757B 101 102 103 104 105 107 108 109 109 Ref 114 124 125 134 150 155 Ref 155 159 159 Ref 105 Ref B B 102 Ref 1 Pump Module See page 20 for parts 1...

Page 23: ...mm ID 1 1 4 npt mbe 50 ft 15 2 m long 107 103546 STRAP tie 3 108 237569 GROUND WIRE AND CLAMP 1 109 238250 RISER TUBE KIT 1 see manual 308609 Ref No Part No Description Qty 114 238283 COVER drum stai...

Page 24: ...lings 2 ft 0 61 m 203 111873 NIPPLE 3 8 npt stainless steel 1 204 500352 BUSHING 3 4 npt m x 3 8 npt f 1 stainless steel 205 192585 BRACKET heater 1 206 244053 FLUID FILTER stainless steel 1 Ref No Pa...

Page 25: ...r President 87 4 dB A 92 1 dB A 94 6 dB A Performance Chart 0 50 100 150 200 250 300 350 400 0 2 4 6 8 10 12 14 PUMP DELIVERY Test Fluid No 10 Motor Oil PUMP OUTLET PRESSURE AIR CONSUMPTION 12 25 37 4...

Page 26: ...d clearance for the elevator when fully raised 2 1 2 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 3 The suction hose is 6 ft 1 8 m long Do not stretch the...

Page 27: ...efore bolting it to the wall 2 2 7761A 1 44 in 36 63 mm 6 25 in 158 8 mm 0 88 in 22 4 mm 5 in 127 mm 6 75 in 171 7 mm 8 88 in 225 9 mm 1 Elevator Base Mounting Diagram Pump Wall Bracket Mounting Diagr...

Page 28: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

Reviews: