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308770

15

Operation

Prime the Pump

1.

Disconnect the electric power to the heater before
priming the pump.

2.

Open the fluid shutoff valve (14).

3.

Open the back pressure regulator (12). Turn the
3-way recirculation valve (19) to the circulation
position.

4.

Open the spray gun at the last gun station and
keep it open while starting the pump.

5.

Open the bleed-type master air valves (11h, B).

6.

Slowly open the air filter/regulator (11a) until the
pump starts. The air filter/regulator controls the
pump speed and fluid outlet pressure.

7.

When fluid comes from the gun, release the gun
trigger. The pump will continue to cycle as long as
air is supplied and the back pressure regulator (12)
is open.

8.

One at a time, open any other guns in the system
to purge air from the lines.

NOTE:

 In a circulating system, the pump will continue

to cycle as long as air is supplied and the back pres-
sure regulator is open. In a direct supply system, the
pump starts when the gun is opened, and stops when
the gun is closed.

WARNING

COMPONENT RUPTURE HAZARD

To reduce the risk of overpressurizing
your system, which could cause
component rupture and serious injury,

never exceed the specified maximum air input
pressure to the package

 (see 

Technical Data

 on

page 25).

CAUTION

Do not allow the pump to run dry. It will quickly
accelerate to a high speed, causing damage. If your
pump is running too fast, stop it immediately and
check the fluid supply. If the container is empty and
air has been pumped into the lines, refill the con-
tainer and prime the pump and the lines, or flush and
leave it filled with a compatible solvent. Eliminate all
air from the fluid system.

Adjust the Spray Pattern

1.

Start the pump. Connect the electric power to the
heater.  Turn the 3-way recirculation valve (19) to
the circulation position.

2.

Set the heater control to a trial point (4 or 5).

3.

Circulate fluid through the pump for at least 10
minutes, at very low pressure. Check the tempera-
ture on the heater thermometer.

4.

Adjust the fluid pressure and temperature to the
lowest settings necessary to get the desired re-
sults. Use the air filter/regulator (11a) and the back
pressure regulator (12) to adjust the pump speed
and fluid pressure until the spray is completely
atomized. Refer to the back pressure valve and
heater manuals (supplied) for adjustment proce-
dures. Higher pressures and temperatures may
not improve the spray pattern and will cause
premature component wear.

5.

To adjust the spray pattern, follow the complete
instructions in your gun manual.

WARNING

COMPONENT RUPTURE HAZARD

To reduce the risk of overpressurizing
your package, which could cause com-
ponent rupture and serious injury,

 

never

exceed 100 psi (0.7 MPa, 7 bar) air input pressure
to the package.

 Also refer to the 

Technical Data

section on page 25 and to your separate compo-
nent manuals.

Heat causes fluid to expand. If the heated fluid is
trapped with nowhere to expand, it can cause
component rupture. 

Be sure

 to keep the heated

fluid circulating by turning the 3-way recirculation
valve (19) to the circulation position. 

Do not

 install

a fluid shutoff device between the heater and the
gun.

Summary of Contents for President 232090

Page 1: ...A With stainless steel pump 239857 Supply Module and 120V Viscon HP Heater Package includes mounting hardware air controls back pressure regulator stainless steel fluid filter elevator back geared agi...

Page 2: ...tain about usage call your Graco distributor D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immedi...

Page 3: ...bes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose MOVING PARTS HAZARD Moving parts such as the air motor pist...

Page 4: ...the buildup of flammable fumes from solvents or the fluid being sprayed D Keep the spray area free of debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray ar...

Page 5: ...or D 308466 Drum Cover D 308609 Back Geared Agitator D 309524 Viscon HP Heater Prepare the Site Select a site with at least 9 ft 2 8 m overhead clear ance for the elevator when fully raised Ensure tha...

Page 6: ...sting the air pressure to the pump It includes an air filter with a 40 micron polypropylene element to remove harm ful dirt and moisture from the compressed air supply Locate close to the pump but ups...

Page 7: ...learance for the elevator when fully raised 2 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 3 The suction hose is 6 ft 1 8 m long Do not stretch the hose ti...

Page 8: ...1 5 m above the floor Check that the plate is level Mark two holes on the wall using the plate as a tem plate Drill two holes and attach the plate with 1 2 in bolts and washers 4 Using two people hang...

Page 9: ...lubricator assembly 11 Refer to Using the Quick Con nectors at right 6 Slide the pipe adapter 11d out of the quick con nector Remove and discard the pipe plug from the bottom port of the tee 11k 7 Br...

Page 10: ...ts Do not plug in or unplug a power cord in any area containing flammable fluids or fumes to avoid fire or explosion resulting in serious injury Do not put all flammable materials and debris on or nea...

Page 11: ...l with 1 2 in bolts and washers Use bolts that are long enough to keep the bracket from vibrating during operation 5 Install two screws D included with the heater into the top two heater mounting post...

Page 12: ...12 308770 Notes...

Page 13: ...use the ground wire and clamp 108 supplied See Fig 5 Loosen the grounding lug locknut W and washer X Insert one end of the ground wire 108 into the slot in lug Z and tighten the locknut securely Conn...

Page 14: ...lation valve 19 to the drain position 5 Trigger the gun at the last gun station to relieve fluid pressure Maintain firm metal to metal contact between the gun and a grounded waste pail Repeat for all...

Page 15: ...n pumped into the lines refill the con tainer and prime the pump and the lines or flush and leave it filled with a compatible solvent Eliminate all air from the fluid system Adjust the Spray Pattern 1...

Page 16: ...tator s needle valve L 2 Connect the quick coupler 124 on the end of the coiled hose 105 to the male fitting M on the agitator 102 3 Slowly open the needle valve L to start the agitator 102 Use the va...

Page 17: ...eration Fig 6 150 102 105 206 21 19 11h 208 11a 114 42 H 1 124 J K 125 L M 201 1 Torque packing nut H to 34 40 NSm 25 30 ft lb Packing nut is partially hidden 2 Items 12 and 14 are partially hidden 12...

Page 18: ...container of solvent Start the agitator and run it slowly 6 Hold a metal part of the gun firmly to the side of a grounded metal pail 7 Start the pump Always use the lowest possible fluid pressure whe...

Page 19: ...4 N A SPRING valve 1 305 N A O RING center post 1 306 N A O RING bowl assembly 1 307 N A GASKET drain 1 Sight Glass Kit 239385 includes items 306 to 310 For Part No 113765 Air Filter Regulator Kit par...

Page 20: ...8770 Parts Pump Module Parts 7756B 10 9 1 38 39 C C A A 14 40 31 10 Ref 11g 11h 16 27 21 41 42 26 19 18 8 7 6 2 3 23 22 37 32 33 11k 24 31 20 29 12 21 Ref 11e 11f 11a 11b 11c 11d 11k 11j 11d 11c 32 33...

Page 21: ...essure 1 see manual 308401 14 237532 VALVE ball stainless steel 3 8 1 npt fbe see manual 307068 Ref No Part No Description Qty 16 221171 HOSE suction with ground wire 1 nylon 3 4 npt mbe stainless ste...

Page 22: ...22 308770 Parts Supply Module Parts 7757B 101 102 103 104 105 107 108 109 109 Ref 114 124 125 134 150 155 Ref 155 159 159 Ref 105 Ref B B 102 Ref 1 Pump Module See page 20 for parts 1...

Page 23: ...mm ID 1 1 4 npt mbe 50 ft 15 2 m long 107 103546 STRAP tie 3 108 237569 GROUND WIRE AND CLAMP 1 109 238250 RISER TUBE KIT 1 see manual 308609 Ref No Part No Description Qty 114 238283 COVER drum stai...

Page 24: ...lings 2 ft 0 61 m 203 111873 NIPPLE 3 8 npt stainless steel 1 204 500352 BUSHING 3 4 npt m x 3 8 npt f 1 stainless steel 205 192585 BRACKET heater 1 206 244053 FLUID FILTER stainless steel 1 Ref No Pa...

Page 25: ...r President 87 4 dB A 92 1 dB A 94 6 dB A Performance Chart 0 50 100 150 200 250 300 350 400 0 2 4 6 8 10 12 14 PUMP DELIVERY Test Fluid No 10 Motor Oil PUMP OUTLET PRESSURE AIR CONSUMPTION 12 25 37 4...

Page 26: ...d clearance for the elevator when fully raised 2 1 2 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 3 The suction hose is 6 ft 1 8 m long Do not stretch the...

Page 27: ...efore bolting it to the wall 2 2 7761A 1 44 in 36 63 mm 6 25 in 158 8 mm 0 88 in 22 4 mm 5 in 127 mm 6 75 in 171 7 mm 8 88 in 225 9 mm 1 Elevator Base Mounting Diagram Pump Wall Bracket Mounting Diagr...

Page 28: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

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